Polishing device for stainless steel wire rope production
By designing a gear-driven polishing belt and a stainless steel wire rope polishing device with automatic wire retraction function, the problem of manual debugging of existing devices is solved, and an efficient and convenient polishing and wire retraction process is achieved.
Patent Information
- Application Number
- CN202422366479.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When polishing stainless steel wire ropes of different specifications, existing polishing devices require manual debugging of the polishing head, which is cumbersome to operate, affecting the polishing operation efficiency.
A polishing device including gear one and gear two is designed. The polishing belt is driven by a motor to rotate around the stainless steel wire rope, and the fixed wheel is driven by an electric push cylinder for rapid expansion and retracting and adjustment. It combines the reel and motor two to realize automatic wire retracting, simplifying the manual debugging process.
The uniform polishing of stainless steel wire rope is achieved, the polishing efficiency and convenience of use are improved, manual debugging steps are reduced, and production efficiency is improved.
Smart Images
Figure CN223114849U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stainless steel wire rope production, and more specifically, particularly relates to a polishing device for stainless steel wire rope production. Background Technique
[0002] Stainless steel wire ropes are silk products of various different specifications and models made of stainless steel as raw materials, and their cross-sections are generally circular or flat. During the process of processing stainless steel wire ropes, in order to improve the smoothness of stainless steel, a polishing device is generally used to polish the surface of stainless steel wire ropes.
[0003] When the existing polishing devices polish stainless steel wire ropes of different specifications, it is usually necessary to manually debug the polishing heads of the polishing devices one by one, and the operation is rather cumbersome, which has a certain impact on the overall polishing operation efficiency. Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a polishing device for stainless steel wire rope production is provided, with the expectation of achieving a more practical value. Content of the Utility Model
[0004] In order to solve the above technical problems, the utility model provides a polishing device for stainless steel wire rope production, which is achieved by the following specific technical means:
[0005] A polishing device for stainless steel wire rope production includes a base, a protective cover is fixedly installed at the top of the base, through holes are opened on both sides of the protective cover, a first motor is fixedly connected to the inner wall of the top of the protective cover, a rotating shaft is fixedly connected to the output end of the first motor, two groups of first gears are fixedly sleeved on one side of the rotating shaft, an annular support frame is fixed inside the base within the protective cover, a fixed cylinder coaxial with the through holes is installed inside the annular support frame, two groups of second gears are rotatably connected to both ends of the fixed cylinder, the second gears are meshed with the first gears, and a sleeve is fixedly installed on one side of each of the two groups of second gears, and a polishing mechanism is arranged on the inner walls of the two groups of sleeves.
[0006] As a preferred technical solution of the utility model, the polishing mechanism includes three electric push cylinders fixedly installed at equal angles on the inner wall of the sleeve, the output ends of the electric push cylinders are all connected with fixed wheels, and polishing belts are fixedly sleeved on the outer sides of the fixed wheels.
[0007] As a preferred technical solution of the utility model, the polishing belt and the fixed wheel are fixedly connected by fixing bolts.
[0008] As a preferred technical solution of the utility model, a support seat is fixedly connected to the inner wall of the top of the protective cover, and the first motor is fixedly connected inside the support seat.
[0009] As a preferred technical solution of the present utility model, bearings are installed at both ends of the fixed cylinder, and the outer ring of the bearing is fixedly connected to the second gear.
[0010] As a preferred technical solution of the present utility model, a fixed frame is installed on one side of the top end of the base. A winding shaft is rotatably connected inside the fixed frame. A second motor is fixedly installed on one side of the fixed frame. The output end of the second motor extends to the inside of the fixed frame and is coaxially connected to the winding shaft.
[0011] As a preferred technical solution of the present utility model, support legs are fixedly installed at the four corners of the bottom end of the base.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] By setting the first gear and the second gear, under the action of the first motor, the polishing belt rotates around the stainless steel wire rope, so as to polish the stainless steel wire rope comprehensively, with the advantages of uniform polishing and high polishing efficiency. At the same time, under the action of the electric push cylinder, the fixed wheel is driven to perform fast and synchronous telescopic adjustment, and can be quickly adapted and adjusted according to the specifications of the stainless steel wire rope, improving the use convenience of the polishing device without cumbersome manual debugging; by setting the winding shaft and the second motor, the polished stainless steel wire rope can be wound and collected, greatly improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.
[0015] Figure 2 is a partial structural schematic Figure 1 .
[0016] Figure 3 is the present utility model Figure 2 enlarged schematic diagram at A in.
[0017] Figure 4 is a schematic diagram of the internal structure of the protective cover of the present utility model.
[0018] Figure 5 is a partial structural schematic Figure 2 .
[0019] In the figure, the corresponding relationship between the component names and the drawing reference numerals is:
[0020] 1. Base; 2. Protective cover; 3. First motor; 4. Rotating shaft; 5. First gear; 6. Annular support frame; 7. Fixed cylinder; 8. Second gear; 9. Polishing mechanism; 901. Electric push cylinder; 902. Fixed wheel; 903. Polishing belt; 10. Sleeve; 11. Support base; 12. Bearing; 13. Fixed frame; 14. Rewinding shaft; 15. Second motor; 16. Support leg. Specific embodiments
[0021] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0022] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Embodiment
[0024] As shown in the attached Figure 1 to the attached Figure 5 figures:
[0025] The utility model provides a polishing device for the production of stainless steel wire ropes, including a base 1. A protective cover 2 is fixedly installed at the top end of the base 1. Through holes are provided on both sides of the protective cover 2. A first motor 3 is fixedly connected to the inner wall of the top end of the protective cover 2. The output end of the first motor 3 is fixedly connected to a rotating shaft 4. Two groups of first gears 5 are fixedly sleeved on one side of the rotating shaft 4. An annular support frame 6 is fixed inside the base 1 within the protective cover 2. A fixed cylinder 7 on the same central axis as the through holes is installed inside the annular support frame 6. Both ends of the fixed cylinder 7 are rotatably connected to second gears 8. The second gears 8 are meshed with the first gears 5. A polishing mechanism 9 is fixedly installed on one side of each of the two groups of second gears 8.
[0026] Among them, the polishing mechanism 9 includes three electric push cylinders 901 fixedly installed at equal angles on the inner wall of the sleeve 10. The output ends of the electric push cylinders 901 are all connected to fixed wheels 902. A polishing belt 903 is fixedly sleeved on the outside of the fixed wheels 902, which can adjust the position of the polishing belt 903 according to the specifications of the stainless steel wire rope, improving the convenience of use of the polishing device.
[0027] Among them, the polishing belt 903 and the fixed wheel 902 are fixedly connected by fixing bolts, which can quickly disassemble and replace the polishing belt 903 after a certain working duration, improving the polishing efficiency.
[0028] Among them, a support seat 11 is fixedly connected to the inner wall of the top of the protective cover 2. The first motor 3 is fixedly connected inside the support seat 11.
[0029] Among them, bearings 12 are installed at both ends of the fixed cylinder 7. The outer rings of the bearings 12 are fixedly connected to the second gears 8 to reduce the friction between the second gears 8 and the fixed cylinder 7 during rotation, enabling the second gears 8 to rotate at high speed and smoothly.
[0030] Among them, a fixed frame 13 is installed on one side of the top end of the base 1. A wire winding shaft 14 is rotatably connected inside the fixed frame 13. A second motor 15 is fixedly installed on one side of the fixed frame 13. The output end of the second motor 15 extends to the inside of the fixed frame 13 and is coaxially connected to the wire winding shaft 14, which can wind and collect the polished stainless steel wire rope, eliminating the need for workers to rewind the wire, saving time and effort, and greatly improving the production efficiency.
[0031] Among them, support legs 16 are fixedly installed at the four corners of the bottom end of the base 1 to provide stable support for the base 1 and ensure the polishing work.
[0032] The working principle of this embodiment:
[0033] Before using the polishing device, first pass the stainless steel wire rope through the through-hole on one side of the protective cover 2 and between the polishing belts 903, and then pass it out through the through-hole on the other side. Then fix the passed-out stainless steel wire rope to the take-up reel 14 so that the stainless steel wire rope is in a straightened state. Then start the electric push cylinder 901, and the electric push cylinder 901 pushes the polishing belt 903 to move towards the surface of the stainless steel wire rope according to the size of the stainless steel wire rope until it fits the surface of the stainless steel wire rope. After that, start the first motor 3, and the first motor 3 drives the two groups of first gears 5 to rotate. While the first gears 5 are rotating, it drives the second gears 8 rotatably connected to the fixed cylinder 7 to rotate. Under the action of the bearing 12 between the second gear 8 and the fixed cylinder 7, the rotation of the second gear 8 becomes smoother, and the sleeve 10 fixedly connected to the second gear 8 rotates simultaneously, so as to perform comprehensive polishing on it. While polishing, start the second motor 15, and the second motor 15 drives the take-up reel 14 to wind up the polished stainless steel wire rope, eliminating the need for workers to rewind the wire during polishing and greatly improving the production efficiency.
[0034] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.
Claims
1. A polishing device for the production of stainless steel wire ropes, comprising a base (1), characterized in that: A protective cover (2) is fixedly installed at the top end of the base (1). Through holes are formed on both sides of the protective cover (2). A first motor (3) is fixedly connected to the inner wall of the top end of the protective cover (2). The output end of the first motor (3) is fixedly connected to a rotating shaft (4). Two groups of first gears (5) are fixedly sleeved on one side of the rotating shaft (4). An annular support frame (6) is fixed inside the protective cover (2) of the base (1). A fixed cylinder (7) coaxial with the through hole is installed inside the annular support frame (6). Second gears (8) are rotatably connected to both ends of the fixed cylinder (7). The second gears (8) are meshed with the first gears (5). Polishing mechanisms (9) are fixedly installed on one side of each of the two groups of second gears (8).
2. The polishing device for producing stainless steel wire ropes according to claim 1, wherein: The polishing mechanism (9) includes three electric push cylinders (901) fixedly installed on the inner wall of the sleeve (10) at equal angles. The output ends of the electric push cylinders (901) are all connected to fixed wheels (902). A polishing belt (903) is fixedly sleeved on the outer side of the fixed wheels (902).
3. The polishing device for stainless steel wire rope production according to claim 2, characterized in that: The polishing belt (903) and the fixed wheels (902) are fixedly connected by fixing bolts.
4. The polishing device for stainless steel wire rope production according to claim 1, characterized in that: A support seat (11) is fixedly connected to the inner wall of the top of the protective cover (2). The first motor (3) is fixedly connected inside the support seat (11).
5. The polishing device for stainless steel wire rope production according to claim 1, characterized in that: Bearings (12) are installed at both ends of the fixed cylinder (7). The outer rings of the bearings (12) are fixedly connected to the second gears (8).
6. The polishing device for stainless steel wire rope production according to claim 1, characterized in that: A fixed frame (13) is installed on one side of the top end of the base (1). A winding shaft (14) is rotatably connected inside the fixed frame (13). A second motor (15) is fixedly installed on one side of the fixed frame (13). The output end of the second motor (15) extends to the inner side of the fixed frame (13) and is coaxially connected to the winding shaft (14).
7. The polishing device for the production of stainless steel wire ropes according to claim 1, wherein: Support legs (16) are fixedly installed at the four corners of the bottom end of the base (1).