Aerated concrete block autoclaved curing device based on reutilization of construction waste
By introducing motor-driven threaded rods and reversible legs into the autoclave, the automatic inlet and discharge of aerated concrete blocks is realized, which solves the problem of time-consuming and labor-intensive manual operation in the prior art and improves production efficiency.
Patent Information
- Application Number
- CN202421692762.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing aerated concrete block autoclave maintenance device requires manual or equipment assistance when entering and exiting the kiln truck, which is time-consuming and labor-intensive and inefficient.
An autoclave with its own accessory equipment for inlet and discharge is designed. The threaded rod is driven by a motor to drive the bearing plate horizontal movement, and combined with the reversible support feet, the automatic entry and exit of the kiln truck or block is realized, reducing manpower intervention.
It improves the production efficiency of aerated concrete blocks, reduces manpower operations, and improves the production efficiency and the degree of automation of equipment.
Smart Images

Figure CN223115507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material production, in particular to an autoclave curing device for aerated concrete blocks based on the reuse of construction waste. Background Art
[0002] Aerated concrete blocks based on the recycling of construction waste utilize waste concrete, bricks, mortar and other materials generated during construction and demolition. After a series of treatments and processing, they are made into aerated concrete blocks with excellent performance. They are an environmentally friendly building material. During the processing of aerated concrete blocks, the aerated concrete blocks need to be autoclaved and cured. In the high-temperature and high-pressure steam environment, the various components in the material undergo chemical reactions, further improving the strength and performance of the blocks.
[0003] The utility model patent with the authorization announcement number CN205343411U discloses a steam curing device for autoclaved sand aerated concrete blocks, which includes a curing tank, a curing tank platform, and a kiln car for transporting blocks, and also includes a spray unit, a heating unit, and an exhaust unit arranged on the curing tank, wherein the spray unit is located above the heating unit, and the exhaust unit is located at the bottom of the curing tank. In this setting, spraying and electric heating are used to replace the traditional coal-fired steam boiler, and an exhaust unit is provided to exhaust the cold air already in the tank during air intake, which has the advantages of high curing efficiency, good effect, energy saving and environmental protection.
[0004] Although the steam curing device for autoclaved sand aerated concrete blocks has the advantage of high curing efficiency, it still has the following problems in actual use: the device is equipped with a kiln car for stacking blocks, but the kiln car needs manual or other equipment assistance to enter and exit the curing tank, which is time-consuming and labor-intensive in actual operation. In view of this, we propose an autoclave curing device for aerated concrete blocks based on the recycling of construction waste. Utility Model Content
[0005] In order to solve the above-mentioned problems, the utility model provides an autoclave curing device for aerated concrete blocks based on the recycling of construction waste.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] An aerated concrete block autoclave curing device based on the recycling of construction waste comprises an autoclave, a curing cavity is provided on the front end surface of the autoclave, a hollow cavity is provided below the curing cavity, and a connecting groove is provided at a partition between the hollow cavity and the curing cavity;
[0008] A threaded rod is rotatably installed in the cavity, and a motor for driving the threaded rod to rotate is installed on the rear end surface of the autoclave;
[0009] A bearing plate which can move horizontally and is used for placing autoclaved aerated concrete blocks is installed at the top of the partition plate. A connecting block is installed at the rear end of the bottom of the bearing plate. The connecting block passes through the connecting groove and is threadedly connected with the threaded rod. A strip-shaped groove is formed at the front end of the bearing plate. Two symmetrically arranged ear plates are further fixed at the front end of the bottom of the bearing plate;
[0010] A double-headed lead screw is rotatably installed in the strip-shaped groove. Sliders which can move horizontally are threadedly connected to the threaded parts at both ends of the double-headed lead screw. Support plates are arranged below the sliders. Hinge seats are hinged at both ends of the support plates. The hinge seats located above are fixed to the sliders. Reversible supporting feet are fixed at the hinge seats located below. Hinge grooves which are hinged to the ear plates are formed at the tops of the supporting feet. Through grooves are formed at the bottoms of the supporting feet. Rollers are rotatably installed at the through grooves.
[0011] Further, guide rods are fixedly connected by bolts on both sides of the threaded rod in the cavity. The guide rods pass through the connecting block and are slidably connected with the connecting block.
[0012] Further, two guide rails are further fixed at the top of the partition plate. Two sliding grooves which are slidably connected with the guide rails are formed at the bottom of the bearing plate.
[0013] Further, the cross-sectional shape of the slider is rectangular, and the size of the slider is adapted to the size of the strip-shaped groove.
[0014] Further, one end of the double-headed lead screw passes through the bearing plate, and a wrench is coaxially key-connected to the end of the double-headed lead screw.
[0015] Further, the threaded winding directions at both ends of the double-headed lead screw are opposite, and the end of the double-headed lead screw is rotatably connected with the inner wall of the strip-shaped groove through a bearing.
[0016] Further, two supports are fixedly connected by bolts at the bottom of the autoclave. A reversible sealing cover is hinged at the front opening of the autoclave.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] 1. By driving the threaded rod to rotate through a motor, the bearing plate is driven to move horizontally. Through the movement of the bearing plate, bricks or kiln cars can be placed on the bearing plate. Furthermore, the bearing plate can drive the kiln car or bricks to enter and exit the autoclave. This design is equipped with an auxiliary feeding and discharging device, without the need to rely on manual labor or other equipment for auxiliary feeding and discharging, improving the production efficiency;
[0019] 2. By means of the provided reversible feet, when the front end of the bearing plate moves outside the autoclave, the feet are unfolded to stably support the bearing plate. When the bearing plate enters the autoclave, the feet are folded and stored, thus avoiding adverse effects on the movement of the bearing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 is a schematic diagram of the structure of the autoclave in the present utility model;
[0022] Figure 3 is a sectional view of the structure of the autoclave in the present utility model;
[0023] Figure 4 is a schematic diagram of the structure of the bearing plate in the present utility model;
[0024] Figure 5 is a schematic diagram of the structure of the feet in the present utility model.
[0025] In the figure:
[0026] 1. Autoclave; 10. Curing chamber; 11. Cavity; 12. Connecting groove; 13. Motor; 14. Threaded rod; 15. Guide rod; 16. Guide rail; 17. Support; 18. Sealing cover;
[0027] 2. Bearing plate; 20. Chute; 21. Connecting block; 22. Strip-shaped groove; 23. Double-headed screw rod; 231. Wrench head; 24. Slide block; 25. Support plate; 26. Hinge seat; 27. Foot; 271. Hinge groove; 272. Through groove; 28. Roller; 29. Ear plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0029] This embodiment provides a technical solution:
[0030] Please refer to Figures 1 - 5As shown in the figure, an autoclave curing device for aerated concrete blocks based on the reuse of construction waste includes an autoclave 1. A curing chamber 10 is provided on the front end face of the autoclave 1. A cavity 11 is provided below the curing chamber 10. A connecting groove 12 is provided at the partition between the cavity 11 and the curing chamber 10. A threaded rod 14 is rotatably installed in the cavity 11. A motor 13 for driving the threaded rod 14 to rotate is installed on the rear end face of the autoclave 1. A bearing plate 2 that can move horizontally and is used for placing aerated concrete blocks is installed on the top of the partition. A connecting block 21 is installed at the rear end of the bottom of the bearing plate 2. The connecting block 21 passes through the connecting groove 12 and is threadedly connected to the threaded rod 14. A strip-shaped groove 22 is provided at the front end of the bearing plate 2. Two symmetrically arranged ear plates 29 are also fixed at the front end of the bottom of the bearing plate 2. A double-headed screw rod 23 is rotatably installed in the strip-shaped groove 22. Sliders 24 that can move horizontally are threadedly connected to both ends of the double-headed screw rod 23. Support plates 25 are provided below the sliders 24. Hinge seats 26 are hinged at both ends of the support plates 25. The upper hinge seats 26 are fixed to the sliders 24. Reversible support feet 27 are fixed at the lower hinge seats 26. A hinge groove 271 for hinging with the ear plate 29 is provided at the top of the support feet 27. A through groove 272 is provided at the bottom of the support feet 27. A roller 28 is rotatably installed at the through groove 272.
[0031] In this embodiment, guide rods 15 are fixedly connected to both sides of the threaded rod 14 in the cavity 11 through bolts. The guide rods 15 pass through the connecting block 21 and are slidably connected to the connecting block 21. The arrangement of the guide rods 15 plays a guiding role for the connecting block 21, ensuring the stability and smoothness of the horizontal movement of the connecting block 21.
[0032] In this embodiment, two guide rails 16 are also fixed to the top of the partition. Two sliding grooves 20 slidably connected to the guide rails 16 are provided at the bottom of the bearing plate 2. The arrangement of the guide rails 16 and the sliding grooves 20 increases the stability and smoothness of the horizontal movement of the bearing plate 2.
[0033] In this embodiment, the cross-sectional shape of the slider 24 is rectangular, and the size of the slider 24 is adapted to the size of the strip-shaped groove 22. This design is conducive to the smooth horizontal movement of the slider 24 in the strip-shaped groove 22, avoiding shaking caused by the rotation of the double-headed screw rod 23.
[0034] In this embodiment, one end of the double-headed screw rod 23 passes through the bearing plate 2, and a wrench 231 is coaxially key-connected to the end of the double-headed screw rod 23. It is convenient to rotate the double-headed screw rod 23 through the wrench 231, improving the convenience of operation.
[0035] In this embodiment, the threading winding directions at both ends of the double-headed screw rod 23 are opposite, and the end of the double-headed screw rod 23 is rotatably connected to the inner wall of the strip-shaped groove 22 through a bearing. When the double-headed screw rod 23 rotates, the sliders 24 on both sides can move relatively synchronously, which is conducive to the folding and unfolding of the support feet 27.
[0036] In this embodiment, two supports 17 are fixedly connected to the bottom of the autoclave 1 by bolts, and a rotatable sealing cover 18 is hinged at the front opening of the autoclave 1. The supports 17 play a supporting role for the autoclave 1, and the sealing cover 18 ensures the sealing performance of the autoclave 1.
[0037] It should be added that the cross-sectional shape of the wrench head 231 in this embodiment is a regular hexagon, and it is convenient to rotate the double-headed lead screw 23 by rotating the wrench head 231 with tools such as a wrench, which improves the convenience of operation.
[0038] It is worth noting that the motor 13 involved in this embodiment is an existing conventional technology and will not be elaborated here.
[0039] When it is necessary to send the building blocks into the autoclave 1 through the bearing plate 2, the user first rotates the wrench head 231 with a wrench, and the double-headed lead screw 23 rotates. The rotation of the double-headed lead screw 23 drives the sliders 24 on both sides to move synchronously towards the inside. The sliders 24 drive the support plates 25 to move at the same time, and the support plates 25 drive the support feet 27 to flip. The support feet 27 on both sides flip towards the inside synchronously. After the support feet 27 on both sides complete the flipping, stop rotating the wrench head 231. Then the user turns on the power supply of the motor 13, and the motor 13 starts to work. The output shaft of the motor 13 rotates to drive the threaded rod 14 to rotate, and the connecting block 21 moves backward along the two guide rods 15. The connecting block 21 drives the bearing plate 2 to move into the curing chamber 10 at the same time, and the bearing plate 2 sends the building blocks into the curing chamber 10 at the same time.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An autoclave curing device for aerated concrete blocks based on the reuse of construction waste, comprising an autoclave (1), characterized in that: The front end face of the autoclave (1) is provided with a curing chamber (10), a cavity (11) is provided below the curing chamber (10), and a connecting groove (12) is provided at the partition between the cavity (11) and the curing chamber (10); A threaded rod (14) is rotatably installed in the cavity (11), and a motor (13) for driving the threaded rod (14) to rotate is installed on the rear end face of the autoclave (1); A bearing plate (2) which can move horizontally and is used for placing aerated concrete blocks is installed at the top of the partition. A connecting block (21) is installed at the rear end of the bottom of the bearing plate (2). The connecting block (21) passes through the connecting groove (12) and is threadedly connected with the threaded rod (14); a strip-shaped groove (22) is provided at the front end of the bearing plate (2); two symmetrically arranged ear plates (29) are further fixed at the front end of the bottom of the bearing plate (2); A double-headed screw rod (23) is rotatably installed in the strip-shaped groove (22). Sliders (24) which can move horizontally are threadedly connected to the threaded parts at both ends of the double-headed screw rod (23). Support plates (25) are arranged below the sliders (24). Hinge seats (26) are hinged at both ends of the support plates (25). The upper hinge seats (26) are fixed to the sliders (24). Turnable support feet (27) are fixed at the lower hinge seats (26). Hinge grooves (271) for hinging with the ear plates (29) are provided at the tops of the support feet (27). Through grooves (272) are provided at the bottoms of the support feet (27). Wheels (28) are rotatably installed at the through grooves (272).
2. The autoclave curing device for aerated concrete blocks based on the recycling of construction waste according to claim 1, wherein: Guide rods (15) are fixedly connected by bolts on both sides of the threaded rod (14) in the cavity (11). The guide rods (15) pass through the connecting block (21) and are slidably connected with the connecting block (21).
3. The autoclave curing device for aerated concrete blocks based on the reuse of construction waste according to claim 1, characterized in that: Two guide rails (16) are further fixed at the top of the partition. Two chutes (20) which are slidably connected with the guide rails are provided at the bottom of the bearing plate (2).
4. The autoclave curing device for aerated concrete blocks based on the recycling of construction waste according to claim 1, characterized in that: The cross-sectional shape of the slider (24) is rectangular, and the size of the slider (24) is adapted to the size of the strip-shaped groove (22).
5. The autoclave curing device for aerated concrete blocks based on the reuse of construction waste according to claim 1, characterized in that: One end of the double-headed screw rod (23) passes through the bearing plate (2), and a wrench head (231) is coaxially key-connected to the end of the double-headed screw rod (23).
6. The autoclave curing device for aerated concrete blocks based on the recycling of construction waste according to claim 1, characterized in that: The threaded winding directions at both ends of the double-headed screw rod (23) are opposite, and the end of the double-headed screw rod (23) is rotatably connected to the inner wall of the strip-shaped groove (22) through a bearing.
7. The autoclave curing device for aerated concrete blocks based on the recycling of construction waste according to claim 1, characterized in that: Two supports (17) are fixedly connected by bolts at the bottom of the autoclave (1). A turnable sealing cover (18) is hinged at the front end opening of the autoclave (1).
Citation Information
Patent Citations
A steam curing means for evaporating press aerated concrete building block
CN205343411U