Mixing device for liquid polymer material production

Through the mixing device designed by the lifting motor and clamping assembly, the problem of difficulty in removing the agitating paddle is solved, convenient replacement and cleaning is achieved, and production efficiency and product quality are improved.

CN223115585UActive Publication Date: 2025-07-18三智胜祥集团有限公司
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Patent Information

Application Number
CN202422209333.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-18
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, the stirring paddle is fixed in the mixing tank, which makes it impossible to be easily taken out for cleaning and maintenance, which increases maintenance and operation costs and affects production quality and hygiene.

Method used

A mixing device including a lifting motor, threaded rod and clamping assembly is designed. The threaded rod drives the mounting plate to move through the lifting motor, which facilitates the removal and placement of the mixing frame. Combined with the flexible clamping of the clamping assembly, it realizes convenient replacement and cleaning of the mixing paddle.

Benefits of technology

It realizes convenient replacement and cleaning of mixing blades, reduces maintenance costs, improves production efficiency and product quality, ensures thorough cleaning before each use, and adapts to different production needs.

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Abstract

The utility model discloses a mixing device for liquid polymer material production, which relates to the technical field of mixing devices and comprises a bottom plate, a stand column fixedly connected to the rear side of the upper surface of the bottom plate, two supporting plates fixedly connected to the upper end of the front side of the stand column, and a fixing plate fixedly connected to the middle of the front side of the stand column. Guide rods are fixedly connected between the lower portions of the two supporting plates and the fixing plate, a mounting disc is arranged above the fixing plate and slidably connected with the surfaces of the guide rods, a mounting frame is fixedly connected above the two supporting plates, a lifting motor is fixedly mounted above the mounting frame, and the output end of the lifting motor is fixedly connected with a first threaded rod. The mixing device has the advantages that the stirring frame can be conveniently taken out of or enter the stirring barrel, so that the cleaning and maintenance work is simpler, more convenient and more effective, the stirring tank does not need to be integrally replaced or complicated disassembly operation does not need to be carried out when the stirring paddle is maintained or replaced, and the time and the cost are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing devices, and specifically relates to a mixing device for the production of liquid polymer materials. Background Art

[0002] Liquid polymers refer to high molecular compounds that are in a liquid state under standard atmospheric pressure. Through their unique physical and chemical properties, liquid polymers play an important role in modern manufacturing and engineering, promoting the development of technologies such as rapid prototyping, high-performance material development, and customized production. Liquid polymers can be classified into oligomers, linear polymers, and network polymers according to their morphology. According to their properties, they can be further classified into thermosetting liquid polymers and thermoplastic liquid polymers.

[0003] For example, Chinese Patent (CN202120001550.0) discloses a mixing device for the production of two-component liquid polymer materials, including a mixing container. Support legs are fixedly installed at the bottom of the mixing container. Input pipes are fixedly connected to both sides of the mixing container, and the input pipes communicate with the interior of the mixing container. A first valve is provided in the middle of the input pipe. An output pipe is fixedly connected to the bottom of the mixing container, and a second valve is provided on the output pipe. A rotating shaft is rotatably installed inside the mixing container. In the mixing device for the production of two-component liquid polymer materials of the present utility model, the first electric push rod and the second electric push rod can drive the limiting plate to move up or down, so as to adapt to different capacities. The limiting plate is close to the liquid level of the materials inside the mixing container and plays a limiting role on the materials during the stirring and mixing process, avoiding large-span splashing, facilitating subsequent cleaning, and bringing better application prospects.

[0004] In the above solution, the stirring blades are fixed in the mixing tank, which results in the inability to take out the stirring blades. When it is necessary to change the type of stirring blades or perform maintenance, it may be necessary to replace the entire mixing tank or carry out complex disassembly operations, increasing the cost and time of maintenance and operation. The fact that the stirring blades are fixed inside the mixing tank means that they cannot be easily taken out for cleaning and maintenance. This may lead to incomplete cleaning or the inability to effectively handle the residues inside the mixing tank, affecting the hygiene and production quality of the next use. To solve the above problems, a mixing device for the production of liquid polymer materials is proposed herein. Summary of the Utility Model

[0005] To solve the above technical problems, a mixing device for the production of liquid polymer materials is provided, which solves the problem that the stirring paddle is currently fixed in the mixing tank, resulting in the inability to remove the stirring blade. When it is necessary to change the type of the stirring paddle or perform maintenance, it may be necessary to replace the entire mixing tank or perform complex disassembly operations, increasing the cost and time of maintenance and operation. The fact that the stirring paddle is fixed inside the mixing tank means that it cannot be easily removed for cleaning and maintenance. This may lead to incomplete cleaning or the inability to effectively handle the residues in the mixing tank, affecting the hygiene and production quality of the next use.

[0006] To achieve the above objectives, the technical solution adopted by the present utility model is as follows: A mixing device for the production of liquid polymer materials, including a bottom plate, a column is fixedly connected to the rear side of the upper surface of the bottom plate, two support plates are fixedly connected to the upper end of the front side of the column, a fixing plate is fixedly connected to the middle of the front side of the column, guide rods are fixedly connected between the lower sides of the two support plates and the fixing plate, an installation disk is arranged above the fixing plate, the installation disk is slidably connected to the surface of the guide rod, an installation frame is fixedly connected above the two support plates, a lifting motor is fixedly installed above the installation frame, the output end of the lifting motor is fixedly connected to a first threaded rod, a threaded sleeve is threadedly connected to the surface of the first threaded rod, the threaded sleeve is fixedly connected to the inside of the installation disk, a stirring assembly is arranged below the installation disk, and a clamping assembly is arranged at the lower end of the front side of the column.

[0007] Preferably, the clamping assembly includes an installation shell, the rear side surface of the installation shell is fixedly connected to the front side surface of the column, a bidirectional motor is fixedly installed at the middle position inside the installation shell, and output ends on both sides of the bidirectional motor are fixedly connected to second threaded rods.

[0008] Preferably, threaded blocks are threadedly connected to the surfaces of the two second threaded rods, clamping rods are fixedly connected to the front ends of the two threaded blocks, and rubber blocks are fixedly connected to the inner sides of the ends of the two clamping rods.

[0009] Preferably, the stirring assembly includes a stirring motor, the stirring motor is fixedly installed at the rear side of the upper surface of the installation disk, the output end of the stirring motor penetrates through the upper top plate of the installation disk and is fixedly connected to a first belt pulley inside the installation disk.

[0010] Preferably, the stirring assembly further includes a rotating sleeve, the rotating sleeve is fixedly connected to the front side of the installation disk, and a stirring rod is rotatably connected inside the rotating sleeve.

[0011] Preferably, a second belt pulley is fixedly connected to the upper end of the stirring rod, and the second belt pulley is in transmission connection with the first belt pulley through a transmission belt.

[0012] Preferably, a stirring frame is fixedly connected to the lower end of the stirring rod, and a plurality of stirring blades are fixedly connected to the surface of the stirring frame.

[0013] Compared with the prior art, the advantages of the present utility model are as follows: By setting the output end of the lifting motor to reverse, the mounting plate is driven to move upward through the first threaded rod and the threaded sleeve, which facilitates the removal or entry of the stirring frame from the stirring barrel, making the cleaning and maintenance work more convenient and effective. This helps to ensure that the stirring blades and the inside of the stirring tank can be thoroughly cleaned before each use, avoiding the influence of residues on the production quality. The type of the stirring blades can be conveniently replaced or adjusted according to needs to optimize the stirring effect or adapt to different production requirements. This flexibility can improve the efficiency and product quality during the production process. Moreover, when repairing or replacing the stirring blades, it is not necessary to replace the entire stirring tank or perform complex disassembly operations, saving time and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural view of the present utility model;

[0015] Figure 2 is a schematic structural view of the clamping assembly in the present utility model;

[0016] Figure 3 is a schematic structural view of the stirring assembly in the present utility model.

[0017] The reference numerals in the figures are:

[0018] 1, bottom plate; 2, column; 3, support plate; 4, mounting frame; 5, fixing plate; 6, mounting plate; 7, guide rod; 8, lifting motor; 9, first threaded rod; 10, threaded sleeve; 11, clamping assembly; 1101, mounting shell; 1102, bidirectional motor; 1103, second threaded rod; 1104, threaded block; 1105, clamping rod; 1106, rubber block; 12, stirring assembly; 1201, stirring motor; 1202, first pulley; 1203, rotating sleeve; 1204, stirring rod; 1205, second pulley; 1206, stirring frame; 1207, transmission belt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The following preferred embodiments are only examples, and those skilled in the art can think of other obvious variations.

[0020] Refer to Figures 1 - 3As shown in the figure, a mixing device for the production of liquid polymer materials includes a bottom plate 1. At the rear side of the upper surface of the bottom plate 1, a column 2 is fixedly connected. At the upper end of the front side of the column 2, two support plates 3 are fixedly connected. At the middle part of the front side of the column 2, a fixed plate 5 is fixedly connected. Between the lower parts of the two support plates 3 and the fixed plate 5, guide rods 7 are fixedly connected. Above the fixed plate 5, an installation disc 6 is arranged. The installation disc 6 is slidably connected to the surface of the guide rods 7. Above the two support plates 3, an installation frame 4 is fixedly connected. Above the installation frame 4, a lifting motor 8 is fixedly installed. The output end of the lifting motor 8 is fixedly connected to a first threaded rod 9. The surface of the first threaded rod 9 is threadedly connected to a threaded sleeve 10. The threaded sleeve 10 is fixedly connected to the inside of the installation disc 6. Below the installation disc 6, a stirring assembly 12 is arranged. The design of the stirring assembly 12 takes into account the requirements of easy maintenance and cleaning, facilitating the cleaning and disinfection work after stirring to ensure the hygienic quality of the next production. At the lower end of the front side of the column 2, a clamping assembly 11 is arranged. Due to the design of the clamping assembly 11 having a certain adjustment range, it can adapt to material containers of different sizes and shapes, enhancing the versatility and flexibility of the mixing device.

[0021] Preferably, the clamping assembly 11 includes an installation housing 1101. The rear side surface of the installation housing 1101 is fixedly connected to the front side surface of the column 2. At the middle position inside the installation housing 1101, a bidirectional motor 1102 is fixedly installed. The output ends on both sides of the bidirectional motor 1102 are fixedly connected to second threaded rods 1103. By driving the two second threaded rods 1103 by the bidirectional motor 1102, the two threaded blocks 1104 can move towards the center or away from each other simultaneously, realizing fast and precise clamping and releasing actions, improving work efficiency and operation convenience. Adopting a threaded connection method makes the clamping rod 1105 move more smoothly during the movement, avoiding the risk of insecure clamping or damage to the material container caused by sliding or shaking.

[0022] Specifically, the surfaces of the two second threaded rods 1103 are both threadedly connected to threaded blocks 1104. The front ends of the two threaded blocks 1104 are fixedly connected to clamping rods 1105. The inner sides of the ends of the two clamping rods 1105 are fixedly connected to rubber blocks 1106. The rubber blocks 1106 provide a good buffering effect, not only effectively preventing the rigid impact on the material container during clamping, but also increasing the friction during the clamping process, improving the stability and safety of clamping.

[0023] Specifically, the stirring assembly 12 includes a stirring motor 1201, which is fixedly installed at the rear side of the upper surface of the mounting plate 6. The output end of the stirring motor 1201 penetrates through the upper top plate of the mounting plate 6 and is fixedly connected with a first belt pulley 1202 inside the mounting plate 6. The stable connection between the stirring assembly 12, the mounting plate 6, and the rotating sleeve 1203 ensures the stability and reliability of the stirring rod 1204 during the stirring process. This structural design can withstand a large stirring force and extend the service life of the equipment.

[0024] Specifically, the stirring assembly 12 further includes a rotating sleeve 1203, which is fixedly connected to the front side of the mounting plate 6. A stirring rod 1204 is rotatably connected inside the rotating sleeve 1203.

[0025] Preferably, the upper end of the stirring rod 1204 is fixedly connected with a second belt pulley 1205. The second belt pulley 1205 is drivingly connected with the first belt pulley 1202 through a transmission belt 1207. The stirring motor 1201 drives the stirring rod 1204 to rotate through the transmission belt 1207 between the first belt pulley 1202 and the second belt pulley 1205. This belt drive method has the advantages of stable transmission, low noise, and high transmission efficiency, which can ensure the stirring effect while reducing energy consumption and noise pollution.

[0026] Specifically, the lower end of the stirring rod 1204 is fixedly connected with a stirring frame 1206. A plurality of stirring blades are fixedly connected to the surface of the stirring frame 1206. The stirring frame 1206 and the stirring blades on its surface are reasonably designed, which can fully stir the liquid polymer material, ensure the uniform mixing of the material, and improve the product quality. At the same time, the design of the stirring frame 1206 also helps to prevent the material from splashing during the stirring process and keep the working environment clean.

[0027] Working principle: When in use, first place the stirring barrel on the upper surface of the bottom plate 1. Then, the bidirectional motor 1102 drives the second threaded rods 1103 on both sides to rotate. Through the threaded cooperation with the threaded blocks 1104, the clamping rods 1105 on both sides move relatively, so that the rubber blocks 1106 clamp the stirring barrel. Then, the lifting motor 8 drives the first threaded rod 9 to rotate. Through the threaded sleeve 10, the mounting plate 6 moves along the length direction of the guide rod 7, and then drives the stirring frame 1206 in the stirring assembly 12 to enter the inside of the stirring barrel. After that, the output end of the stirring motor 1201 drives the first belt pulley 1202 to rotate, drives the second belt pulley 1205 to rotate through the transmission belt 1207, and the second belt pulley 1205 drives the stirring rod 1204 to rotate, so that the stirring frame 1206 rotates to stir and mix the raw materials inside the stirring barrel. After the stirring is completed, the output end of the lifting motor 8 reverses, and then drives the mounting plate 6 to move upward through the first threaded rod 9 and the threaded sleeve 10 to take out the stirring frame 1206.

[0028] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A mixing device for the production of liquid polymer materials, characterized in that: It includes a bottom plate (1). A column (2) is fixedly connected to the rear side of the upper surface of the bottom plate (1). Two support plates (3) are fixedly connected to the upper end of the front side of the column (2). A fixing plate (5) is fixedly connected to the middle of the front side of the column (2). Guide rods (7) are fixedly connected between the lower sides of the two support plates (3) and the fixing plate (5). An installation disc (6) is arranged above the fixing plate (5). The installation disc (6) is slidably connected to the surface of the guide rod (7). An installation frame (4) is fixedly connected above the two support plates (3). A lifting motor (8) is fixedly installed above the installation frame (4). The output end of the lifting motor (8) is fixedly connected to a first threaded rod (9). A threaded sleeve (10) is threadedly connected to the surface of the first threaded rod (9). The threaded sleeve (10) is fixedly connected to the inside of the installation disc (6). A stirring assembly (12) is arranged below the installation disc (6). A clamping assembly (11) is arranged at the lower end of the front side of the column (2).

2. The mixing device for the production of liquid polymer materials according to claim 1, wherein: The clamping assembly (11) includes an installation housing (1101). The rear side of the installation housing (1101) is fixedly connected to the front side of the column (2). A bidirectional motor (1102) is fixedly installed at the middle position inside the installation housing (1101). Output ends on both sides of the bidirectional motor (1102) are fixedly connected to second threaded rods (1103).

3. The mixing device for the production of liquid polymer materials according to claim 2, characterized in that: Threaded blocks (1104) are threadedly connected to the surfaces of the two second threaded rods (1103). Clamping rods (1105) are fixedly connected to the front ends of the two threaded blocks (1104). Rubber blocks (1106) are fixedly connected to the inner sides of the ends of the two clamping rods (1105).

4. A mixing device for the production of liquid polymer materials according to claim 1, characterized in that: The stirring assembly (12) includes a stirring motor (1201). The stirring motor (1201) is fixedly installed at the rear side of the upper surface of the installation disc (6). The output end of the stirring motor (1201) penetrates through the upper top plate of the installation disc (6) and is fixedly connected to a first belt pulley (1202) inside the installation disc (6).

5. A mixing device for the production of liquid polymer materials according to any one of claims 1-4, characterized in that: The stirring assembly (12) further includes a rotating sleeve (1203). The rotating sleeve (1203) is fixedly connected to the front side of the installation disc (6). A stirring rod (1204) is rotatably connected inside the rotating sleeve (1203).

6. The mixing device for the production of liquid polymer materials according to claim 5, characterized in that: A second belt pulley (1205) is fixedly connected to the upper end of the stirring rod (1204). The second belt pulley (1205) is drivingly connected to the first belt pulley (1202) through a transmission belt (1207).

7. The mixing device for the production of liquid polymer materials according to claim 6, characterized in that: A stirring frame (1206) is fixedly connected to the lower end of the stirring rod (1204). A number of stirring blades are fixedly connected to the surface of the stirring frame (1206).

Citation Information

Patent Citations

  • Mixing device for producing two-component liquid polymer material

    CN214438372U