Self-coiling device for cable production
Through the self-winding device with horizontal slide rail and bracket, the operation inconvenience and safety hazards during cable tray replacement are solved, and the rapid disassembly and replacement of cable trays are realized, improving the efficiency and safety of cable production.
Patent Information
- Application Number
- CN202421753826.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-23
AI Technical Summary
During the production process of existing cables, cable trays need to be moved when replacing them and there is a risk of falling, resulting in inconvenience in operation and safety hazards.
A self-winding device for cable production is designed, including a horizontal slide rail, a bracket and a removable rotary drive structure. The cable disc is quickly moved and rotated by the coordination of the horizontal slide rail and a bracket, and combined with the cable uniform winding guide structure, the cable is uniformly wound and rapid disassembly.
It realizes rapid disassembly and replacement of cable trays, improves operational safety, reduces equipment downtime, and improves work efficiency.
Smart Images

Figure CN223117827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a self-coiling device for cable production. Background Art
[0002] A cable is formed by stranding several or several groups of wires. Each group of wires is insulated from each other and is usually twisted around a center. The whole is covered with a highly insulating covering layer. The cable has the characteristics of conducting electricity inside and being insulated outside. In the process of making a cable from wires, processes such as stranding and extrusion are required. Because the length of the cable is relatively long, a cable reel is needed to store the cable in each process. After the cable reel is full of the cable, the cable reel needs to be replaced. After retrieval, the Chinese patent with the publication number CN211971321U discloses a cable double-coiling machine, which includes a base. Two cable reels are vertically and rotatably installed on one side of the base. On the other side of the base, a wire-straightening component is slidably arranged along the arrangement direction of the cable reels. The wire-straightening component includes a bracket slidably arranged on the base and a roller slidably arranged on the bracket. On one side of the bracket facing the cable reel, a first lead screw is vertically and rotatably arranged. On both sides of the first lead screw, a first guide rail is arranged in parallel. A first slider is slidably connected to each first guide rail, and a first nut meshing with the first lead screw is installed on the first lead screw. The roller is horizontally rotatably arranged on a mounting plate, and the mounting plate is fixed to the first nut and the first slider. By arranging two cable reels on one side of the base and arranging a wire-straightening component on the other side of the base and the wire-straightening component can move along the arrangement direction of the two cable reels, it effectively avoids the equipment shutdown caused by the replacement of the cable reel and greatly improves the work efficiency. However, although it uses two groups of cable reels to avoid the shutdown problem caused by replacement, when disassembling, it is necessary to lift the cable reel, which is quite laborious, and there is also a risk of dropping during the lifting process. Therefore, a self-coiling device for cable production that is convenient for quickly disassembling the cable reel and ensuring the safety of the replacement operation is designed. Summary of the Utility Model
[0003] (1) Technical Problems to be Solved
[0004] Aiming at the deficiencies of the prior art, the utility model provides a self-coiling device for cable production, which is convenient for quickly disassembling the cable reel and ensuring the safety of the replacement operation.
[0005] (2) Technical Solutions
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a self-winding device for cable production, comprising a horizontal slide rail and a cable reel, the horizontal slide rail is slidably fitted with a bracket that can penetrate left and right, the cable reel can be placed on the bracket and rotate, the horizontal slide rail is sequentially provided with a preparation stage, a winding stage and an unloading stage, and the winding stage is provided with a removable rotating drive structure and a cable uniform winding guide structure that can drive the cable reel placed on the bracket to rotate at positions on both sides of the bracket.
[0007] Preferably, the removable rotary drive structure includes a rotating frame and a supporting frame, the supporting frame is fixedly mounted on a horizontal slide rail and the rotating frame is rotatably connected to the top of the supporting frame, the supporting frame is provided with a rotating drive mechanism for driving the rotating frame to rotate, the rotating frame is symmetrically rotatably connected with two sets of driving gears, and the rotating frame is provided with a winding drive mechanism for driving the two sets of driving gears to rotate, and both ends of the cable drum are fixedly connected with transmission gears that can mesh with the driving gears.
[0008] Preferably, the rotary drive mechanism comprises a rotary drive motor fixedly mounted on a support frame, and an output shaft of the rotary drive motor is connected to the rotary frame via a synchronous belt.
[0009] Preferably, the winding drive mechanism includes a rotating shaft rotatably connected to the rotating frame, and both ends of the rotating shaft are respectively connected to two driving gears through a synchronous belt. A winding drive motor for driving the rotating shaft to rotate is also fixedly mounted on the rotating frame.
[0010] Preferably, the cable uniform winding guide structure includes two groups of guide frames with wire rings fixedly connected to the top and an adjustment frame fixedly installed on a horizontal slide rail, the adjustment frame is provided with a screw and a uniform winding drive motor for driving the screw to rotate, the screw is threadedly connected with a slider that slides with the adjustment frame guide, and the two guide frames are respectively fixedly installed on the top of the slider and on the end of the adjustment frame away from the uniform winding drive motor.
[0011] Preferably, the bracket includes a slide with two groups of U-shaped supports fixedly connected to the top, both ends of the cable drum are provided with support shafts rotatably connected to the U-shaped supports, and the top of the horizontal slide rail is provided with a horizontal slide groove that cooperates with the slide guide sliding.
[0012] Preferably, the rotating frame includes a connecting roller rotatably connected to the supporting frame, rotating bars are fixedly installed on both sides of the connecting roller, and the two driving gears are rotatably connected to the two rotating bars respectively.
[0013] Preferably, two limiting rings are fixedly mounted on the cable drum, and a bracket is opened and closed on the transmission gear.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a self-coiling device for cable production, which has the following beneficial effects:
[0016] The self-coiling device for cable production, through the cooperation of a horizontal slide rail, a bracket and a cable reel, facilitates the horizontal placement of the cable reel on the bracket and its horizontal movement on the horizontal slide rail, and further facilitates the movement along the stock preparation stage, the winding stage and the unloading stage, so as to quickly enter or exit the winding stage, which is convenient for quick replacement. Through the removable rotary drive structure, it is convenient to drive the cable reel to rotate and quickly move it away after winding, so that the cable reel placed on the bracket can quickly enter the unloading stage from the winding stage. The replacement is relatively flexible and has high safety. Through the cable uniform winding guiding structure, it is convenient to guide the cable so that it is evenly wound onto the cable reel. The self-coiling device for cable production is convenient for quickly disassembling the cable reel while ensuring the safety of the replacement operation, which is conducive to popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the whole of the utility model;
[0018] Figure 2 is a schematic structural diagram of other perspectives of the whole of the utility model;
[0019] Figure 3 For the utility model Figure 2 is a partial enlarged structural diagram at A in;
[0020] Figure 4 is a schematic structural diagram of the whole disassembled of the utility model.
[0021] Reference numerals in the drawings: 1, horizontal slide rail; 2, horizontal chute; 3, carriage; 4, U-shaped support; 5, cable reel; 6, support shaft; 7, limit ring; 8, transmission gear; 9, support groove; 10, support frame; 11, rotating bar; 12, connecting roller; 13, rotary drive motor; 14, synchronous belt one; 15, drive gear; 16, synchronous belt two; 17, rotating shaft; 18, winding drive motor; 19, adjusting frame; 20, screw; 21, slider; 22, wire guiding ring; 23, uniform winding drive motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Example:
[0024] See also Figures 1-4 A self-winding device for cable production includes a horizontal slide rail 1 and a cable drum 5. The horizontal slide rail 1 is slidably matched with a bracket that can penetrate left and right. The cable drum 5 can be placed on the bracket and rotate. The horizontal slide rail 1 is sequentially provided with a preparation stage, a winding stage and a unloading stage. In the winding stage, a removable rotating drive structure and a cable uniform winding guide structure that can drive the cable drum 5 placed on the bracket to rotate are respectively provided at positions on both sides of the bracket.
[0025] Specifically, the removable rotary drive structure includes a rotary frame and a support frame 10. The support frame 10 is fixedly mounted on the horizontal slide rail 1 and the rotary frame is rotatably connected to the top of the support frame 10. A rotary drive mechanism for driving the rotary frame to rotate is arranged on the support frame 10. Two sets of driving gears 15 are symmetrically rotatably connected to the rotary frame, and a winding drive mechanism for driving the two sets of driving gears 15 to rotate is arranged on the rotary frame. Both ends of the cable drum 5 are fixedly connected with transmission gears 8 that can mesh with the driving gears 15. The rotary drive mechanism can be used to drive the rotary frame to rotate, thereby conveniently driving the two driving gears 15 from the top of the two transmission gears 8 to the position where the two transmission gears 8 mesh with the two transmission gears 8, and then starting the winding drive mechanism to drive the two driving gears 15 to rotate, thereby driving the two transmission gears 8 to rotate, thereby driving the cable drum 5 to rotate, thereby completing the cable winding operation.
[0026] Specifically, the rotary drive mechanism includes a rotary drive motor 13 fixedly mounted on the support frame 10. The output shaft of the rotary drive motor 13 is connected to the rotary frame via a synchronous belt 14. When the rotary drive motor 13 is started, the output shaft of the rotary drive motor 13 rotates clockwise or counterclockwise. The transmission cooperation between the synchronous belt 14 facilitates the rotation of the rotary frame.
[0027] Specifically, the winding drive mechanism includes a rotating shaft 17 rotatably connected to the rotating frame, and the two ends of the rotating shaft 17 are respectively connected to the two driving gears 15 through a synchronous belt 16. A winding drive motor 18 for driving the rotating shaft 17 to rotate is also fixedly installed on the rotating frame. The winding drive motor 18 is started to drive the rotating shaft 17 to rotate. Through the cooperation of two sets of synchronous belts 16, the two driving gears 15 are driven to rotate.
[0028] Specifically, the cable uniform winding guiding structure includes two guiding frames fixedly connected with wire rings 22 at the top and an adjusting frame 19 fixedly installed on the horizontal sliding rail 1. A screw rod 20 and a uniform winding driving motor 23 for driving the screw rod 20 to rotate are arranged on the adjusting frame 19. A slider 21 that is in guiding sliding fit with the adjusting frame 19 is threadedly connected to the screw rod 20. The two guiding frames are respectively fixedly installed at the top of the slider 21 and at one end of the adjusting frame 19 away from the uniform winding driving motor 23. The wire rings 22 facilitate guiding the cable. By starting the uniform winding driving motor 23 to make the output shaft of the uniform winding driving motor 23 rotate clockwise or counterclockwise, it is convenient to drive the screw rod 20 to rotate clockwise or counterclockwise, thereby driving the slider 21 to move forward or backward, and then driving the wire ring 22 located on the slider 21 to reciprocate, so that the cable can be evenly wound onto the cable reel 5.
[0029] Specifically, the bracket includes a sliding frame 3 fixedly connected with two groups of U-shaped supports 4 at the top. Shaft supports 6 rotatably connected with the U-shaped supports 4 are arranged at both ends of the cable reel 5. A horizontal chute 2 in guiding sliding fit with the sliding frame 3 is opened at the top of the horizontal sliding rail 1. Through the cooperation of the horizontal chute 2 and the sliding frame 3, it is convenient to move the support frame 10 from the stock preparation stage, the winding stage to the unloading stage.
[0030] Specifically, the rotating frame includes a connecting roller 12 rotatably connected to the support frame 10. Rotating bars 11 are fixedly installed on both sides of the connecting roller 12, and two driving gears 15 are respectively rotatably connected to the two rotating bars 11. Further, the first synchronous belt 14 is arranged between the rotating driving motor 13 and the connecting roller 12. Through the cooperation of the rotating driving motor 13, the first synchronous belt 14, the connecting roller 12 and the two rotating bars 11, it is convenient to drive the two driving gears 15 to rotate.
[0031] Specifically, two limiting rings 7 are also fixedly installed on the cable reel 5. A supporting groove 9 is opened on the transmission gear 8. Through the two limiting rings 7, it is convenient to limit the winding range. Through the supporting groove 9, it is convenient to lift the cable reel 5 from the bracket.
[0032] During use, the cable is wound around the cable uniform winding guiding structure and then fixed to the cable reel 5. Then, the removable rotating driving structure is started to drive the cable reel 5 to rotate. At the same time, the cable uniform winding guiding structure is started to evenly wind the cable onto the cable reel 5. After winding is full, the removable rotating driving structure is removed, and then the cable is cut off. Then, the bracket carrying the cable reel 5 is moved from the winding stage to the unloading stage. Before the cable reel 5 is fully wound, a group of brackets with the cable reel 5 placed thereon are prepared at the stock preparation stage. After the bracket in the winding stage is moved to the unloading stage, the bracket in the stock preparation stage is quickly moved to the winding stage. Then, the removable rotating driving structure is moved back, and then the above operations are repeated.
[0033] It should be noted that phrases such as "an embodiment", "embodiments", "exemplary embodiments", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include specific features, structures or characteristics, but not necessarily every embodiment includes such specific features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. Moreover, when describing a specific feature, structure or characteristic in combination with an embodiment, implementing such a feature, structure or characteristic in combination with other embodiments, whether explicitly or implicitly described, is within the knowledge scope of those skilled in the art.
[0034] It should be easily understood that the terms "on", "above" and "over" in this disclosure should be interpreted in the broadest manner, such that "on" not only means "directly on something", but also includes the meaning of "on something" with intermediate features or layers therebetween, and "above" or "over" not only include the meaning of "above" or "over something", but may also include the meaning of "above" or "over something" with no intermediate features or layers therebetween (i.e., directly on something).
[0035] In addition, for the convenience of description, spatial relative terms may be used in the text, such as "below", "beneath", "under", "above", "over", etc., to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatial relative terms are intended to encompass different orientations of the device in use or operation other than the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive words used in the text may be interpreted accordingly.
[0036] It should be noted that, in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A self-coiling device for cable production, characterized in that: The invention comprises a horizontal slide rail (1) and a cable drum (5), wherein the horizontal slide rail (1) is slidably matched with a bracket which can penetrate left and right, and the cable drum (5) can be placed on the bracket and rotate on its own, and the horizontal slide rail (1) is provided with a material preparation stage, a winding stage and a material unloading stage in sequence, and the winding stage is provided with a removable rotating drive structure and a cable uniform winding guide structure which can drive the cable drum (5) placed on the bracket to rotate.
2. The self-coiling device for cable production according to claim 1, characterized in that: The removable rotary drive structure comprises a rotary frame and a support frame (10), wherein the support frame (10) is fixedly mounted on a horizontal slide rail (1) and the rotary frame is rotatably connected to the top of the support frame (10), a rotary drive mechanism for driving the rotary frame to rotate is arranged on the support frame (10), two sets of driving gears (15) are symmetrically rotatably connected to the rotary frame, and a winding drive mechanism for driving the two sets of driving gears (15) to rotate is arranged on the rotary frame, and transmission gears (8) that can mesh with the driving gears (15) are fixedly connected to both ends of the cable drum (5).
3. The self-coiling device for cable production according to claim 2, characterized in that: The rotary drive mechanism comprises a rotary drive motor (13) fixedly mounted on a support frame (10), and an output shaft of the rotary drive motor (13) is connected to the rotary frame via a synchronous belt (14).
4. The self-coiling device for cable production according to claim 3, characterized in that: The winding drive mechanism comprises a rotating shaft (17) rotatably connected to the rotating frame, and the two ends of the rotating shaft (17) are respectively connected to two driving gears (15) through a synchronous belt (16). A winding drive motor (18) for driving the rotating shaft (17) to rotate is also fixedly mounted on the rotating frame.
5. The self-coiling device for cable production according to claim 4, characterized in that: The cable uniform winding guide structure comprises two groups of guide frames with wire rings (22) fixedly connected to the top and an adjustment frame (19) fixedly mounted on a horizontal slide rail (1); a screw rod (20) and a uniform winding drive motor (23) for driving the screw rod (20) to rotate are arranged on the adjustment frame (19); a slider (21) is threadedly connected to the screw rod (20) and is matched with the guide sliding of the adjustment frame (19); the two guide frames are respectively fixedly mounted on the top of the slider (21) and on one end of the adjustment frame (19) away from the uniform winding drive motor (23).
6. The self-coiling device for cable production according to claim 5, characterized in that: The bracket comprises a slide (3) with two groups of U-shaped brackets (4) fixedly connected at the top, and support shafts (6) rotatably connected to the U-shaped brackets (4) are provided at both ends of the cable drum (5), and a horizontal slide groove (2) is provided at the top of the horizontal slide rail (1) to cooperate with the slide (3) in guiding and sliding.
7. The self-coiling device for cable production according to claim 6, characterized in that: The rotating frame comprises a connecting roller (12) rotatably connected to a supporting frame (10), rotating bars (11) are fixedly mounted on both sides of the connecting roller (12), and the two driving gears (15) are rotatably connected to the two rotating bars (11) respectively.
8. The self-coiling device for cable production according to claim 7, characterized in that: Two limiting rings (7) are fixedly mounted on the cable drum (5), and a bracket (9) is opened and closed on the transmission gear (8).
Citation Information
Patent Citations
Cable double-disc winding machine
CN211971321U