Steel wire saponification device

Abstract

The utility model relates to the technical field of steel wire saponification, in particular to a steel wire saponification device which comprises a saponification tank, and a wire inlet roller, a first lower pressing roller, a second lower pressing roller and a wire outlet roller are sequentially and rotationally arranged above the saponification tank from left to right. A plurality of adjusting cylinders are vertically and upwards arranged at the bottom of the saponification tank, and a filter screen plate is fixed on a piston rod of each adjusting cylinder; a butt joint groove is formed in the front side face of the saponification groove, a plurality of pushing air cylinders are horizontally arranged on the front side face of the butt joint groove, a pushing plate is fixed to a piston rod of each pushing air cylinder, and the pushing plates can move into the butt joint groove; a discharging port is formed in the position, opposite to the pushing plate, of the rear side face of the saponification tank. The steel wire saponification device disclosed by the utility model can be used for quickly cleaning tank slag.

Description

Technical Field

[0001] The utility model relates to the technical field of wire saponification, and particularly relates to a wire saponification device. Background Art

[0002] Wire saponification is a metal surface treatment process, usually carried out before wire drawing to improve the surface properties of the wire, mainly to improve the lubricity and adhesion of the wire, making it easier to process and use, and at the same time enhancing its corrosion resistance and mechanical properties.

[0003] The saponification of the wire is generally carried out in a saponification device. By immersing the wire in a saponification tank, a lubricant and water are added to the saponification tank. The main components of the lubricant are sodium stearate and vegetable oil, and the operating temperature is controlled at 85 - 95°C.

[0004] After the existing wire saponification device is used for a period of time, it is necessary to manually clean the tank slag in the saponification tank regularly, and its cleaning efficiency is low. Summary of the Utility Model

[0005] The purpose of the utility model: The utility model provides a wire saponification device, which can realize the rapid cleaning of the tank slag.

[0006] To achieve the above purpose, the technical solution of the utility model is as follows:

[0007] A wire saponification device includes a saponification tank. Above the saponification tank, an incoming wire roller, a first lower pressing roller, a second lower pressing roller, and an outgoing wire roller are rotatably arranged in sequence from left to right;

[0008] A plurality of adjusting cylinders are vertically arranged upward at the bottom of the saponification tank, and a filter mesh plate is fixed on the piston rod of the adjusting cylinder;

[0009] A pair of docking grooves are arranged on the front side surface of the saponification tank. A plurality of pushing cylinders are horizontally arranged on the front side surface of the docking grooves, and a pushing plate is fixed on the piston rod of the pushing cylinder. The pushing plate can move into the interior of the docking grooves;

[0010] An outlet is arranged at a position on the rear side surface of the saponification tank opposite to the pushing plate.

[0011] As an improvement: The first lower pressing roller is rotatably arranged inside a first U-shaped support frame. Above the first U-shaped support frame, a second U-shaped support frame is fixed. The second U-shaped support frame is fixed to the top of the saponification tank. A plurality of first telescopic cylinders are vertically arranged downward on the second U-shaped support frame, and the piston rod of the first telescopic cylinder is fixedly connected to the first U-shaped support frame.

[0012] As an improvement: The second pressing roller is rotatably arranged inside the third gantry support frame. Above the third gantry support frame, a fourth gantry support frame is fixed. The fourth gantry support frame is fixed to the top of the saponification tank. On the fourth gantry support frame, a number of second telescopic cylinders are vertically arranged downward. The piston rod of the second telescopic cylinder is fixedly connected to the third gantry support frame.

[0013] As an improvement: A tank body is sleeved around the periphery of the saponification tank. The tank body and the outer wall of the saponification tank can form a sealed space. A steam outlet is opened on the left side of the tank body, and a steam inlet is opened on the right side thereof.

[0014] As an improvement: A fifth gantry support frame is also fixed to the top of the saponification tank. On the fifth gantry support frame, a height adjustment cylinder is vertically arranged upward. A rotating motor is fixed on the piston rod of the height adjustment cylinder. A number of stirring fan blades are fixed on the rotor of the rotating motor.

[0015] As an improvement: A first circulation device is arranged on the left side of the saponification tank, and a second circulation device is arranged on the right side thereof;

[0016] The first circulation device includes a first circulation pipeline. The input end of the first circulation pipeline is fixed to the bottom of the saponification tank, and its output end extends upward and is fixed to the left side of the saponification tank. A first circulation pump is arranged on the first circulation pipeline;

[0017] The second circulation device includes a second circulation pipeline. The input end of the second circulation pipeline is fixed to the bottom of the saponification tank, and its output end extends upward and is fixed to the right side of the saponification tank. A second circulation pump is arranged on the second circulation pipeline.

[0018] In summary, the present utility model has the following beneficial effects:

[0019] 1. When it is necessary to clean the tank residue, the first pressing roller and the second pressing roller move upward. Then, under the action of the adjusting cylinder, the filter screen plate is pushed upward so that the filter screen plate is aligned with the bottom of the discharge port. Then, the pushing cylinder is started, and the pushing plate is pushed backward. At this time, the bottom of the pushing plate is attached to the top surface of the filter screen plate. Under the action of the pushing plate, the tank residue on the filter screen plate is discharged through the discharge port. Through the above operations, the cleaning of the tank residue in the saponification tank can be quickly realized;

[0020] 2. By injecting high-temperature steam into the sealed space formed by the tank body and the outer wall of the saponification tank, the saponification liquid in the saponification tank can be maintained within a certain temperature range;

[0021] 3. The rotating motor drives the stirring fan blades to rotate, which can accelerate the solution of sodium stearate. Description of the Drawings

[0022] To more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0023] Figure 1 It is a schematic diagram of the overall structure of a wire saponification device;

[0024] Figure 2 It is a schematic sectional view of a wire saponification device;

[0025] Figure 3 It is a right view of a wire saponification device;

[0026] Wherein: 1. Saponification tank; 2. Inlet roller; 3. First lower pressing roller; 4. Second lower pressing roller; 5. Outlet roller; 6. Adjusting cylinder; 7. Filter screen plate; 8. Docking groove; 9. Pushing cylinder; 10. Pushing plate; 11. Discharge port; 12. First portal support frame; 13. Second portal support frame; 14. Third portal support frame; 15. Fourth portal support frame; 16. First telescopic cylinder; 17. Second telescopic cylinder; 18. Tank body; 19. Steam outlet; 20. Steam inlet; 21. Fifth portal support frame; 22. Height adjustment cylinder; 23. Rotating motor; 24. Stirring fan blade; 25. First circulation pipeline; 26. Second circulation pipeline; 27. First circulation pump; 28. Second circulation pump. Specific embodiments

[0027] The following will further describe the present utility model in detail with reference to the drawings.

[0028] Please refer to Figures 1-3 , a wire saponification device, including a saponification tank 1, and an inlet roller 2, a first lower pressing roller 3, a second lower pressing roller 4, and an outlet roller 5 are sequentially rotatably arranged above the saponification tank 1 from left to right;

[0029] A plurality of adjusting cylinders 6 are vertically arranged upward at the bottom of the saponification tank 1, and a filter screen plate 7 is fixed on the piston rod of the adjusting cylinder 6; a docking groove 8 is arranged on the front side surface of the saponification tank 1, and a plurality of pushing cylinders 9 are horizontally arranged on the front side surface of the docking groove 8, and a pushing plate 10 is fixed on the piston rod of the pushing cylinder 9, and the pushing plate 10 can move into the docking groove 8; a discharge port 11 is opened at a position on the rear side surface of the saponification tank 1 opposite to the pushing plate 10.

[0030] In this embodiment, when it is necessary to clean the tank residue, the first lower pressing roller 3 and the second lower pressing roller 4 move upward. Subsequently, under the action of the adjusting cylinder 6, the filter screen plate 7 is pushed upward so that the filter screen plate 7 is aligned with the bottom of the discharge port 11. Then, the pushing cylinder 9 is started so that the pushing plate 10 is pushed backward. At this time, the bottom of the pushing plate 10 is attached to the top surface of the filter screen plate 7. Under the action of the pushing plate 10, the tank residue on the filter screen plate 7 is discharged through the discharge port 11. Through the above operations, the cleaning of the tank residue in the saponification tank 1 can be quickly realized.

[0031] The first lower pressing roller 3 is rotatably arranged inside the first portal support frame 12. A second portal support frame 13 is fixed above the first portal support frame 12. The second portal support frame 13 is fixed to the top of the saponification tank 1. A plurality of first telescopic cylinders 16 are vertically arranged downward on the second portal support frame 13, and the piston rod of the first telescopic cylinder 16 is fixedly connected to the first portal support frame 12. The second lower pressing roller 4 is rotatably arranged inside the third portal support frame 14. A fourth portal support frame 15 is fixed above the third portal support frame 14. The fourth portal support frame 15 is fixed to the top of the saponification tank 1. A plurality of second telescopic cylinders 17 are vertically arranged downward on the fourth portal support frame 15, and the piston rod of the second telescopic cylinder 17 is fixedly connected to the third portal support frame 14.

[0032] A tank body 18 is sleeved on the periphery of the saponification tank 1. The tank body 18 and the outer wall of the saponification tank 1 can form a closed space. A steam outlet 19 is opened on the left side of the tank body 18, and a steam inlet 20 is opened on the right side thereof. In this embodiment, by injecting high-temperature steam into the closed space formed by the tank body 18 and the outer wall of the saponification tank 1, the saponification liquid in the saponification tank 1 can be maintained within a certain temperature range, so that sodium stearate can be well dissolved in hot water.

[0033] A fifth portal support frame 21 is also fixed on the top of the saponification tank 1. A height adjustment cylinder 22 is vertically arranged upward on the fifth portal support frame 21. A rotating motor 23 is fixed on the piston rod of the height adjustment cylinder 22. A plurality of stirring fan blades 24 are fixed on the rotor of the rotating motor 23. In this embodiment, the rotating motor 23 drives the stirring fan blades 24 to rotate, which can accelerate the solution of sodium stearate. The height of the stirring fan blades 24 can be adjusted by the height adjustment cylinder 22 to facilitate the slag discharge operation. At the same time, the stirring of the saponification liquid at different depths can also be realized by adjusting the height of the stirring fan blades 24, so that the solute distribution is more uniform, thereby improving the saponification effect. At the same time, when the saponification liquid is heated by steam, the heat exchange efficiency can also be improved.

[0034] A first circulation device is provided on the left side of the saponification tank 1, and a second circulation device is provided on its right side; the first circulation device includes a first circulation pipeline 25, the input end of the first circulation pipeline 25 is fixed at the bottom of the saponification tank 1, its output end extends upward and is fixed on the left side of the saponification tank 1, and a first circulation pump 27 is provided on the first circulation pipeline 25; the second circulation device includes a second circulation pipeline 26, the input end of the second circulation pipeline 26 is fixed at the bottom of the saponification tank 1, its output end extends upward and is fixed on the right side of the saponification tank 1, and a second circulation pump 28 is provided on the second circulation pipeline 26. In this embodiment, through the first circulation device and the second circulation device, the saponification liquid at the bottom of the saponification tank 1 can be continuously circulated upward, making the solute distribution more uniform, thereby improving the saponification effect. At the same time, when the saponification liquid is heated by steam, the heat exchange efficiency can also be improved.

[0035] Working principle: The steel wire to be saponified is guided by the incoming wire roller 2 to the lower sides of the first lower pressing roller 3 and the second lower pressing roller 4. The first telescopic cylinder 16 and the second telescopic cylinder 17 both act downward, pressing the steel wire on the first lower pressing roller 3 and the second lower pressing roller 4 into the saponification liquid for saponification. After saponification, it is led out through the outgoing wire roller 5.

[0036] During the saponification process, high-temperature steam should be injected into the closed space formed by the outer wall of the tank body 18 and the saponification tank 1 through the steam inlet 20 in real time and discharged through the steam outlet 19, so as to ensure that the saponification liquid is maintained within a certain temperature range.

[0037] When the saponification device needs to clean the tank slag after running for a period of time, the first telescopic cylinder 16, the second telescopic cylinder 17, and the height adjustment cylinder 22 all act upward, so that the first lower pressing roller 3, the second lower pressing roller 4, and the stirring fan blade 24 are all located above the saponification tank 1. Then, the adjusting cylinder 6 is started to act upward, pushing the filter screen plate 7 upward so that the filter screen plate 7 is aligned with the bottom of the discharge port 11. Then, the pushing cylinder 9 is started, and the pushing plate 10 is pushed backward. At this time, the bottom of the pushing plate 10 is attached to the top surface of the filter screen plate 7. Under the action of the pushing plate 10, the tank slag on the filter screen plate 7 is discharged through the discharge port 11.

[0038] When the concentration of the saponification liquid decreases, a certain amount of sodium stearate can be added to the saponification liquid, and the rotating motor 23 is started to drive the stirring fan blade 24 to rotate, which can accelerate the dissolution of sodium stearate.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that it is still possible to modify the specific embodiments of the present invention or perform equivalent replacements on some technical features; without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.

Claims

1. A wire saponification device, characterized in that It includes a saponification tank, and above the saponification tank, an inlet roller, a first downward pressing roller, a second downward pressing roller, and an outlet roller are rotatably arranged in sequence from left to right; At the bottom of the saponification tank, several adjusting cylinders are vertically arranged upward, and a filter mesh plate is fixed on the piston rod of the adjusting cylinder; On the front side of the saponification tank, there is a pair of docking grooves, and on the front side of the docking grooves, several pushing cylinders are horizontally arranged. A pushing plate is fixed on the piston rod of the pushing cylinder, and the pushing plate can move into the interior of the docking grooves; On the rear side of the saponification tank, at a position opposite to the pushing plate, there is a discharge port.

2. The wire saponification device according to claim 1, characterized in that, The first downward pressing roller is rotatably arranged inside a first portal-shaped support frame. Above the first portal-shaped support frame, a second portal-shaped support frame is fixed. The second portal-shaped support frame is fixed to the top of the saponification tank. Several first telescopic cylinders are vertically arranged downward on the second portal-shaped support frame, and the piston rod of the first telescopic cylinder is fixedly connected to the first portal-shaped support frame.

3. The wire saponification device according to claim 1, characterized in that, The second downward pressing roller is rotatably arranged inside a third portal-shaped support frame. Above the third portal-shaped support frame, a fourth portal-shaped support frame is fixed. The fourth portal-shaped support frame is fixed to the top of the saponification tank. Several second telescopic cylinders are vertically arranged downward on the fourth portal-shaped support frame, and the piston rod of the second telescopic cylinder is fixedly connected to the third portal-shaped support frame.

4. The wire saponification device according to claim 1, characterized in that, A tank body is sleeved on the periphery of the saponification tank. The tank body and the outer wall of the saponification tank can form a closed space. A steam outlet is arranged on the left side of the tank body, and a steam inlet is arranged on the right side thereof.

5. The wire saponification device according to claim 1, wherein, On the top of the saponification tank, a fifth portal-shaped support frame is also fixed. A height adjustment cylinder is vertically arranged upward on the fifth portal-shaped support frame. A rotating motor is fixed on the piston rod of the height adjustment cylinder, and several stirring fan blades are fixed on the rotor of the rotating motor.

6. The wire saponification device according to claim 1, characterized in that, A first circulation device is arranged on the left side of the saponification tank, and a second circulation device is arranged on the right side thereof; The first circulation device includes a first circulation pipeline. The input end of the first circulation pipeline is fixed at the bottom of the saponification tank, and its output end extends upward and is fixed on the left side of the saponification tank. A first circulation pump is arranged on the first circulation pipeline; The second circulation device includes a second circulation pipeline. The input end of the second circulation pipeline is fixed at the bottom of the saponification tank, and its output end extends upward and is fixed on the right side of the saponification tank. A second circulation pump is arranged on the second circulation pipeline.

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