Centrifugal spinning device
The centrifugal spinning device uses centrifugal force to form plastic fiber spinning, which solves the dangers and large-scale production of electrospinning methods, and achieves safe and efficient plastic fiber production.
Patent Information
- Application Number
- CN202422282055.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing methods for preparing plastic fibers generally use electrospinning, which is risky of operation and cannot be produced on a large scale.
Centrifugal spinning device is adopted to throw the spinning liquid out of the plastic fibers by centrifugal force, and it is collected through the collection fence, combining lifting and adjusting parts to achieve large-scale production and uniform winding.
It realizes safe and reliable large-scale production of plastic fiber spinning, reducing operational risks, improving production efficiency and spinning uniformity.
Smart Images

Figure CN223118597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic fiber spinning, and more specifically, to a centrifugal spinning device. Background Art
[0002] Plastic fiber refers to a linear material with a nanoscale diameter and a relatively large length and a certain aspect ratio. Due to its physical and chemical properties, it is widely used in the fields of chemical industry, medicine, etc. For example, implanting plastic fibers on the surface of a fabric can form a stable gas film to make a double-hydrophobic interfacial fabric, which can not only prevent water, but also prevent oil and dirt; high-grade protective clothing made of plastic fibers has porous and membranous fabrics, which can not only allow air to pass through and have breathability, but also block wind and filter fine particles, have a blocking effect on aerosols, and can prevent biochemical weapons and toxic substances.
[0003] There are many methods for manufacturing plastic fibers, such as stretching method, template synthesis, self-assembly, microphase separation, electrospinning, etc. Among them, the electrospinning method is widely used due to its advantages of simple operation, wide application range, relatively high production efficiency, etc. However, a high voltage needs to be applied during the process of preparing plastic fibers by the electrospinning method, which is not only dangerous to operate, but also cannot be mass-produced. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is that the existing methods for preparing plastic fibers generally adopt the electrospinning method, but a high voltage needs to be applied during the process of preparing plastic fibers by the electrospinning method, which is not only dangerous to operate, but also cannot be mass-produced. To overcome the above defects of the prior art, the utility model provides a centrifugal spinning device.
[0005] The utility model provides a centrifugal spinning device, which includes a frame, a wire outlet mechanism and a wire collection mechanism; the wire outlet mechanism includes a wire outlet disc and a wire disc rotator, the base of the wire disc rotator is installed on the frame, the rotation output end of the wire disc rotator is in driving connection with the center of the wire outlet disc, the wire outlet disc is provided with a liquid storage tank for accommodating spinning solution and a plurality of wire outlet grooves for guiding wires, a plurality of the wire outlet grooves are all communicated with the liquid storage tank, a plurality of the wire outlet grooves are circumferentially spaced apart and distributed outside the liquid storage tank, and a plurality of the wire outlet grooves extend radially to the edge of the wire outlet disc; the wire collection mechanism includes a collection bottom plate, a collection enclosure and a lifting component, the collection bottom plate is installed on the frame through the lifting component, the lifting component is used for lifting the collection bottom plate, the collection enclosure is installed on the collection bottom plate, and the collection enclosure is arranged circumferentially around the outside of the wire outlet disc.
[0006] Compared with the prior art, the centrifugal spinning device of the present application has the following advantages: the spinning solution in the liquid storage tank is thrown out along the outlet slot under the rotational force of high-speed rotation by centrifugal force, and is quickly cooled by high-speed movement. The plastic fiber spinning formed by cooling is collected by the collecting enclosure, which is simple to operate and can realize large-scale production of plastic fiber spinning; at the same time, by setting a lifting part, the collecting enclosure can be lifted and moved, which is conducive to the uniform distribution of the silk threads on the collecting enclosure, reducing the accumulation of silk threads and improving the reliability of silk output. In this way, it replaces electrostatic spinning, improves safety, and increases the amount of silk output.
[0007] In a possible embodiment, the lifting component includes a lifting rod, a guide sleeve and a lifting drive, the lifting rod is fixedly connected to the collection base plate, the guide sleeve is fixedly connected to the frame, the lifting rod is vertically slidably connected to the guide sleeve, and the lifting drive drives the lifting rod to slide on the guide sleeve.
[0008] Compared with the prior art, the above technical scheme can be adopted to realize the lifting and lowering of the collecting bottom plate by driving the lifting rod to slide on the guide sleeve through the lifting drive, so that the collecting enclosure is lifted and lowered accordingly. The spinning liquid in the liquid containing tank is thrown out from the silk outlet slot by centrifugal force to form a large amount of plastic fiber spinning, which is wound on the collecting enclosure. After a long period of winding, a part of the collecting enclosure will be entangled with the plastic fiber spinning. At this time, the collecting bottom plate can be raised and lowered to adjust the winding position of the collecting enclosure, thereby avoiding the plastic fiber spinning only winding around part of the collecting enclosure, to prevent the separation of the plastic fiber spinning from being time-consuming and laborious due to excessive winding. At the same time, after adjusting the winding position of the collecting enclosure, more plastic fiber spinning can be evenly wound.
[0009] In a possible embodiment, the collecting enclosure includes a plurality of collecting upright plates, which are movably connected to the collecting bottom plate and spaced circumferentially to form an annular structure, and the distance between the collecting upright plates and the wire outlet disk can be adjusted by an adjusting portion.
[0010] Compared with the prior art, the above technical solution can realize large-scale production of plastic fiber spinning by arranging a plurality of collecting vertical plates in an annular manner along the circumferential direction, and more plastic fiber spinning can be collected each time.
[0011] In a possible embodiment, the adjustment part includes a slider, a slide groove and a drive cylinder, the slider is fixedly connected to the collecting vertical plate, the slide groove is radially extended and arranged on the collecting bottom plate, the slider is slidably arranged in the slide groove, and the drive cylinder is installed on the collecting bottom plate and is used to drive the slider to move.
[0012] Compared with the prior art, the above technical solution can realize the radial movement of the collecting plate on the collecting bottom plate, improve the reliability of the position adjustment of the collecting plate, and facilitate the electric control adjustment operation.
[0013] In a possible implementation, the wire outlet groove is gradually inclined upward from inside to outside in the radial direction.
[0014] Compared with the prior art, adopting the above technical solution can, through the wire outlet groove being gradually inclined upward from inside to outside in the radial direction, play a guiding role before the formation of plastic fiber spinning, help the plastic fiber spinning to be accurately collected by the collecting vertical plate when it is formed, thereby avoiding excessive loss of plastic fiber spinning; at the same time, it is beneficial to increase the wire outlet distance and facilitate collection.
[0015] In a possible implementation, a plurality of annular protrusions are provided in the solution tank, the plurality of annular protrusions are arranged in the radial direction, and the heights of the plurality of annular protrusions decrease one by one from inside to outside.
[0016] Compared with the prior art, adopting the above technical solution can, through the setting of a plurality of annular protrusions with heights decreasing one by one from inside to outside, when the device is static, the spinning solution in the solution tank will not flow into the center of the wire outlet plate, reducing the loss of the spinning solution.
[0017] In a possible implementation, each of the annular protrusions is gradually inclined upward from inside to outside in the radial direction.
[0018] Compared with the prior art, adopting the above technical solution can, through the setting of each annular protrusion being gradually inclined upward from inside to outside in the radial direction, facilitate the spinning solution to be smoothly introduced into the wire outlet groove.
[0019] In a possible implementation, the inclination angle of the annular protrusion is 0 - 90 degrees.
[0020] Compared with the prior art, adopting the above technical solution can, through the setting of the inclination angle of the annular protrusion being 0 - 90 degrees, within this range, the spinning solution can be smoothly introduced into the wire outlet groove.
[0021] In a possible implementation, the inclination angle of the wire outlet groove is 0 - 90 degrees.
[0022] Compared with the prior art, adopting the above technical solution can, through the setting of the inclination angle of the wire outlet groove being 0 - 90 degrees, increase the wire outlet distance after centrifugal ejection. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
[0024] Figure 2 It is a schematic diagram of a partial structure of Embodiment 1 of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the wire outlet plate of Embodiment 1;
[0026] Figure 4 It is a sectional view of the wire outlet disk of Embodiment 1;
[0027] Figure 5 It is Figure 4 a partial enlarged view of;
[0028] Figure 6 It is a schematic diagram of the overall structure of Embodiment 2 of the present utility model;
[0029] Figure 7 It is a schematic diagram of a partial structure of Embodiment 2 of the present utility model Figure 1 ;
[0030] Figure 8 It is a schematic diagram of a partial structure of Embodiment 2 of the present utility model Figure 2 ;
[0031] Figure 9 It is a schematic diagram of a partial structure of Embodiment 2 of the present utility model Figure 3 ;
[0032] Explanation of reference numerals:
[0033] 1. Frame; 2. Wire outlet mechanism; 21. Wire outlet disk; 211. Liquid holding tank; 2111. Annular protrusion; 212. Wire outlet groove; 22. Wire disk rotator; 3. Wire collection mechanism; 31. Collection bottom plate; 32. Collection enclosure; 321. Collection vertical plate; 33. Lifting member; 331. Lifting rod; 332. Guide sleeve; 333. Lifting driver; 34. Adjusting part; 341. Slide block; 3411. Perforation; 342. Slide groove; 3421. Long strip through hole; 343. Fastening assembly; 3431. Bolt; 3432. Nut; 344. Driving cylinder. Detailed implementation manners
[0034] First of all, those skilled in the art should understand that these implementation manners are only used to explain the technical principle of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can adjust it as needed to adapt to specific application scenarios.
[0035] In the description of the embodiments of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific situations.
[0036] In the embodiments of the present application, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.
[0037] The following further describes the present application in detail with reference to the accompanying drawings and specific embodiments.
[0038] Embodiment 1
[0039] See Figures 1 to 5 , the embodiments of the present application disclose a centrifugal spinning device, including a frame 1, a wire outlet mechanism 2 and a wire collection mechanism 3; the wire outlet mechanism 2 includes a wire outlet disk 21 and a disk rotator 22, the base of the disk rotator 22 is installed on the frame 1, the rotational output end of the disk rotator 22 is in transmission connection with the center of the wire outlet disk 21, a liquid containing groove 211 for containing spinning solution is provided on the wire outlet disk 21, and twenty-four wire outlet grooves 212 for guiding wires are provided, the twenty-four wire outlet grooves 212 are all communicated with the liquid containing groove 211, and are circumferentially and spacedly distributed on the outer side of the liquid containing groove 211, and the twenty-four wire outlet grooves 212 all extend radially to the edge of the wire outlet disk 21; the wire collection mechanism 3 includes a collection bottom plate 31, a collection enclosure 32 and a lifting member 33, the collection bottom plate 31 is installed on the frame 1 through the lifting member 33, the lifting member 33 is used for lifting the collection bottom plate 31, the collection enclosure 32 is installed on the collection bottom plate 31, and the collection enclosure 32 is arranged circumferentially around the outer side of the wire outlet disk 21 to form a vertical barrel-shaped structure. The disk rotator 22 is a prior art.
[0040] Specifically, in order to prevent the separation of plastic fiber spinning from being time-consuming and laborious due to excessive winding, and also to be able to wind more plastic fiber spinning evenly after adjusting the winding position of the collection enclosure 32, the lifting member 33 includes a lifting rod 331, a guide sleeve 332 and a lifting driver 333, the lifting rod 331 is fixedly connected to the collection bottom plate 31, the guide sleeve 332 is fixedly connected to the frame 1, the lifting rod 331 is slidably connected to the guide sleeve 332 in the vertical direction, and the lifting driver 333 drives the lifting rod 331 to slide on the guide sleeve 332. The lifting driver 333 is a prior art.
[0041] As can be known from the above, the spinning solution is transported into the solution tank 211. The spinning disk 21 is driven to rotate by the disk rotator 22. After the spinning disk 21 rotates, by using the centrifugal force, the spinning solution in the solution tank 211 is thrown out along the spinning slot 212 under the rotating force of high-speed rotation, and is quickly cooled through high-speed movement. The formed plastic fiber spinning is collected by the collection enclosure 32. The operation is simple, large-scale production of plastic fiber spinning can be achieved, and the lifting rod 331 can be moved up and down in the guide sleeve 332 by the lifting driver 333, so as to adjust the height of the collection enclosure 32, thereby adjusting the winding position of the collection enclosure 32, so as to avoid the plastic fiber spinning only winding part of the position of the collection enclosure 32, in case that when separating the plastic fiber spinning, it is time-consuming and laborious due to excessive winding. At the same time, after adjusting the winding position of the collection enclosure 32, more plastic fiber spinning can be evenly wound.
[0042] In this embodiment, the collection enclosure 32 includes twelve collection vertical plates 321. The twelve collection vertical plates 321 are movably connected to the collection bottom plate 31 and form an annular structure at intervals along the circumferential direction. The distance between the collection vertical plate 321 and the spinning disk 21 can be adjusted and set through the adjusting part 34. Thus, through the circumferential annular interval arrangement of the twelve collection vertical plates 321, large-scale production of plastic fiber spinning can be realized, and more plastic fiber spinning can be collected each time.
[0043] Specifically, the adjusting part 34 includes a slider 341, a chute 342 and a driving cylinder 344. The slider 341 is fixedly connected to the collection vertical plate 321. The chute 342 is arranged on the collection bottom plate 31 along the radial direction. The slider 341 is slidably arranged in the chute 342. The driving cylinder 344 is installed on the collection bottom plate 31 and is used to drive the slider 341 to move. Thus, the radial movement of the collection vertical plate 321 on the collection bottom plate 31 can be realized, the reliability of the position adjustment of the collection vertical plate 321 is improved, and at the same time, the electric control adjustment operation is convenient. The driving cylinder 344 is a prior art.
[0044] Specifically, the spinning slot 212 is gradually inclined upward from inside to outside along the radial direction. Thus, through the arrangement that the spinning slot 212 is gradually inclined upward from inside to outside along the radial direction, it plays a guiding role before the formation of the plastic fiber spinning, helps the plastic fiber spinning to be accurately collected by the collection vertical plate 321 when it is formed, thereby avoiding excessive loss of the plastic fiber spinning, and at the same time increasing the spinning distance after centrifugal throwing.
[0045] Specifically, three annular protrusions 2111 are provided in the solution tank 211. The three annular protrusions 2111 are arranged radially, and the heights of the three annular protrusions 2111 decrease one by one from the inside to the outside. Through the arrangement of the three annular protrusions 2111 with the heights decreasing one by one from the inside to the outside, when the device is static, the spinning solution in the solution tank 211 will not flow into the center of the wire outlet plate 21, reducing the loss of the spinning solution.
[0046] Specifically, each annular protrusion 2111 is gradually inclined upward from the inside to the outside in the radial direction. Thus, through the arrangement of each annular protrusion 2111 being gradually inclined upward from the inside to the outside in the radial direction, it is convenient for the spinning solution to be smoothly introduced into the wire outlet groove 212.
[0047] Continuing in this embodiment, the inclination angle of the annular protrusion 2111 is 20 degrees.
[0048] Continuing in this embodiment, the inclination angle of the wire outlet groove 212 is 10 degrees.
[0049] Embodiment 2
[0050] As Figures 6 to 9 shown, the difference between this embodiment and Embodiment 1 is that the adjusting part 34 includes a slider 341, a chute 342, and a fastening component 343. The slider 341 is fixedly connected to the collecting vertical plate 321. The chute 342 extends radially on the collecting bottom plate 31. The slider 341 is slidably arranged in the chute 342. The fastening component 343 is used to lock and fix the slider 341 in the chute 342. Thus, through the adjustable setting of the distance between the collecting vertical plate 321 and the wire outlet plate 21, by disassembling the fastening component 343 to adjust the fixed position of the slider 341 in the chute 342, the length of the plastic fiber spinning can be regulated as needed. Specifically, a long strip through hole 3421 is provided in the chute 342. The long strip through hole 3421 extends radially. The fastening component 343 includes a bolt 3431 and a nut 3432. A through hole 3411 is provided on the slider 341. The head of the bolt 3431 abuts against the collecting bottom plate 31. The rod body of the bolt 3431 sequentially passes through the long strip through hole 3421 and the through hole 3411 and then is screwed with the nut 3432. Thus, through the bolt 3431 and the nut 3432, the slider 341 is fixedly connected through the long strip through hole 3421. On the one hand, it is convenient for fastening and disassembling, and on the other hand, the collecting vertical plate 321 is fixed more firmly.
[0051] In the description of the embodiments of the present application, it should be noted that in the description of the present application, the terms "inner", "outer", etc., indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.
[0052] In the description of the present application, the description with reference to terms such as "one embodiment", "some embodiments", "in this embodiment", "specific example", or "some examples" means that the specific features, mechanisms, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, mechanisms, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0053] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed in the present application should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A centrifugal spinning device, characterized in that, It includes a frame (1), a wire feeding mechanism (2) and a wire collecting mechanism (3); The wire feeding mechanism (2) includes a wire feeding disk (21) and a disk rotator (22). The base of the disk rotator (22) is installed on the frame (1). The rotary output end of the disk rotator (22) is drivingly connected to the center of the wire feeding disk (21). A liquid containing groove (211) for containing spinning solution is provided on the wire feeding disk (21), and a plurality of wire outlet grooves (212) for guiding the wire are provided. A plurality of the wire outlet grooves (212) are all communicated with the liquid containing groove (211). The plurality of wire outlet grooves (212) are circumferentially and spacedly distributed on the outer side of the liquid containing groove (211). The plurality of wire outlet grooves (212) extend radially to the edge of the wire feeding disk (21); The wire collecting mechanism (3) includes a collecting bottom plate (31), a collecting enclosure (32) and a lifting member (33). The collecting bottom plate (31) is installed on the frame (1) through the lifting member (33). The lifting member (33) is used for lifting the collecting bottom plate (31). The collecting enclosure (32) is installed on the collecting bottom plate (31). The collecting enclosure (32) is arranged to surround the outer side of the wire feeding disk (21) in the circumferential direction.
2. The centrifugal spinning device according to claim 1, characterized in that, The lifting member (33) includes a lifting rod (331), a guide sleeve (332) and a lifting driver (333). The lifting rod (331) is fixedly connected to the collecting bottom plate (31). The guide sleeve (332) is fixedly connected to the frame (1). The lifting rod (331) is slidably connected to the guide sleeve (332) in the vertical direction. The lifting driver (333) drives the lifting rod (331) to slide on the guide sleeve (332).
3. The centrifugal spinning device according to claim 1, characterized in that, The collecting enclosure (32) includes a plurality of collecting vertical plates (321). The plurality of collecting vertical plates (321) are movably connected to the collecting bottom plate (31) and form an annular structure at intervals in the circumferential direction. The distance between the collecting vertical plate (321) and the wire feeding disk (21) is adjustable through an adjusting part (34).
4. The centrifugal spinning device according to claim 3, characterized in that, The adjusting part (34) includes a slider (341), a chute (342) and a driving cylinder (344). The slider (341) is fixedly connected to the collecting vertical plate (321). The chute (342) is arranged to extend radially on the collecting bottom plate (31). The slider (341) is slidably arranged in the chute (342). The driving cylinder (344) is installed on the collecting bottom plate (31) and is used for driving the slider (341) to move.
5. The centrifugal spinning device according to claim 1, characterized in that, The wire outlet groove (212) is gradually inclined upward from inside to outside in the radial direction.
6. The centrifugal spinning device according to claim 5, wherein, A plurality of annular protrusions (2111) are provided in the liquid containing groove (211). The plurality of annular protrusions (2111) are arranged radially, and the heights of the plurality of annular protrusions (2111) decrease one by one from inside to outside.
7. The centrifugal spinning device according to claim 6, characterized in that, Each annular protrusion (2111) is gradually inclined upward from inside to outside in the radial direction.
8. The centrifugal spinning device according to claim 6, characterized in that, The inclination angle of the annular protrusion (2111) is 0 - 90 degrees.
9. The centrifugal spinning device according to claim 6, characterized in that, The inclination angle of the wire outlet groove (212) is 0 - 90 degrees.