Turnout grinding machine

By using power supply devices and electric drive devices to replace the internal combustion engine in small rail switch grinders, combined with electrical control systems and adjustment mechanisms, the noise and exhaust gas problems caused by the internal combustion engine are solved, and low noise, pollution-free, convenient operation and efficient grinding are achieved.

CN223118773UActive Publication Date: 2025-07-18华夏高铁技术有限公司
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Patent Information

Application Number
CN202422407418.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-18
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing small rail switch grinder uses internal combustion engines as supporting power equipment, which is inconvenient to operate, has high vibration and noise, and has deteriorated exhaust emissions and has a construction environment and health impact.

Method used

Power supply devices and electric drive devices are used to replace internal combustion engines, including controllers, alarms and discharge current sensors, to realize control and overload protection of electric drive devices, and combine translation adjustment, angle adjustment and lifting adjustment mechanisms to improve grinding efficiency and safety.

Benefits of technology

It reduces noise and exhaust emissions, improves the construction environment, simplifies operations, reduces labor intensity, and improves polishing effect and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

A turnout grinding machine relates to the technical field of turnout grinding instruments and comprises a power supply device, an electric driving device, a grinding device, an electric control device and a rack. The electric control device comprises a controller, an alarm and a discharge current sensor for detecting discharge current; the electric driving device is in driving connection with the polishing device; the alarm, the discharge current sensor, the power supply device and the electric driving device are electrically connected with the controller respectively; the controller is used for controlling the power supply device to supply power to the electric driving device, so that the electric driving device drives the polishing device to work; and the controller is also used for receiving discharge information of the power supply device monitored by the discharge current sensor and correspondingly controlling the alarm and the electric driving device. According to the turnout grinding machine, the power supply device and the electric driving device are adopted to replace an internal combustion engine to serve as matched power devices, the overall vibration noise is low during working, the turnout grinding machine has the advantages of zero emission, no pollution, convenience in carrying, simplicity in operation and the like, and the working environment can be greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of turnout grinding instruments, and particularly to a turnout grinding machine. Background Art

[0002] A turnout is an important line connection device that enables locomotives and rolling stock to transfer from one track to another, and is usually laid in large quantities at stations and marshalling yards. With turnouts, the passing capacity of the line can be fully utilized. Even on a single-track railway, by laying turnouts and building a turnout track section longer than the train length, trains can run in opposite directions. Subject to long-term high-load rolling of locomotive wheelsets, turnouts are prone to various damages such as corrugation, burrs, cracks, and spalling, which seriously affect the safe operation of locomotives. The structure of railway turnouts is complex, with many restrictions and constraints, making maintenance difficult.

[0003] Currently, each railway track maintenance department usually uses a small steel rail turnout grinding machine to assist large and medium-sized rail grinding vehicles to achieve the maintenance and repair of various types of rails in the turnout area. The existing small steel rail turnout grinding machines mainly use internal combustion engines as supporting power devices. Among them, internal combustion engines are not only inconvenient to operate, but also have large overall vibration and noise, and are also accompanied by noise and exhaust emissions, which to a certain extent deteriorate the construction environment and increase the labor intensity of workers. Exhaust emissions not only directly deteriorate air quality, but also have an adverse impact on the physical and mental health of construction workers. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a turnout grinding machine to solve, to a certain extent, the technical problems existing in the prior art caused by using an internal combustion engine as a supporting power device.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A turnout grinding machine includes a power supply device, an electric drive device, a grinding device, an electric control device, and a frame; the power supply device, the electric drive device, the grinding device, and the electric control device are respectively connected to the frame;

[0007] The electric control device includes a controller, an alarm, and a discharge current sensor for detecting the discharge current; the alarm and the discharge current sensor are respectively electrically connected to the controller;

[0008] The electric drive device is drivingly connected to the grinding device; the power supply device and the electric drive device are respectively electrically connected to the controller; the controller is used to control the power supply device to supply power to the electric drive device, so that the electric drive device drives the grinding device to work; the controller is also used to receive the discharge information of the power supply device monitored by the discharge current sensor, and correspondingly control the alarm and the electric drive device.

[0009] In any of the above technical solutions, optionally, a battery detection device for detecting the working state of the power supply device is provided in the power supply device or the electronic control device;

[0010] The battery detection device is electrically connected to the controller;

[0011] The battery detection device includes one or more sensors among a voltage sensor for detecting the working voltage of the power supply device, a current sensor for detecting the working current of the power supply device, a temperature sensor for detecting the working temperature of the power supply device, and a remote communication sensor for remote communication.

[0012] In any of the above technical solutions, optionally, a locator is provided in the power supply device and / or the electronic control device;

[0013] The locator is electrically connected to the controller, and / or the locator is electrically connected to the remote communication sensor.

[0014] In any of the above technical solutions, optionally, the electronic control device includes an electronic control box body; the controller and the discharge current sensor are arranged inside the electronic control box body, and the alarm is arranged on the electronic control box body.

[0015] In any of the above technical solutions, optionally, the alarm includes a buzzer and / or a warning light;

[0016] The electric drive device includes a DC motor;

[0017] The power supply device includes a lithium battery, a lead-acid battery, a nickel-cadmium battery or a nickel-metal hydride battery.

[0018] In any of the above technical solutions, optionally, the switch rail grinder further includes a translation adjustment mechanism, an angle adjustment mechanism and a lifting adjustment mechanism arranged on the frame;

[0019] The frame has an intersecting first direction and a height direction;

[0020] The translation adjustment mechanism is connected to the grinding device and is used for adjusting the position of the grinding device in the first direction;

[0021] The angle adjustment mechanism is connected to the grinding device and is used for adjusting the deflection angle of the grinding device;

[0022] The lifting adjustment mechanism is connected to the grinding device and is used for adjusting the height of the grinding device.

[0023] In any of the above technical solutions, optionally, the frame includes a frame body and a movable frame movably disposed on the frame body;

[0024] The translation adjustment mechanism is respectively connected to the frame body and the movable frame, and the translation adjustment mechanism is configured to be able to drive the movable frame to move along the first direction on the frame body;

[0025] The angle adjustment mechanism is disposed on the movable frame, and the angle adjustment mechanism is connected to the lifting adjustment mechanism, the lifting adjustment mechanism is connected to the grinding device, and the angle adjustment mechanism is used to adjust the deflection angle of the lifting adjustment mechanism and the grinding device on the movable frame.

[0026] In any of the above technical solutions, optionally, along the first direction, at least one end of the frame body is fixedly provided with a handle, and the bottom of the frame body is provided with traveling wheels for traveling on a track;

[0027] A scale is fixedly connected to the movable frame, and the scale is located on one side of the angle adjustment mechanism.

[0028] In any of the above technical solutions, optionally, the electric control device is fixedly connected to the frame body; the power supply device is fixedly connected to the upper surface of the electric control device, or the power supply device is fixedly connected to the frame body;

[0029] The electric drive device is fixedly connected to the movable frame.

[0030] In any of the above technical solutions, optionally, the turnout grinding machine further includes a drive control device; the drive control device is fixedly connected to the fixed end of the frame or the electric drive device;

[0031] The electric drive device is electrically connected to the controller through the drive control device; the drive control device is used to control the on-off of the circuit of the electric drive device.

[0032] The beneficial effects of the present utility model mainly lie in:

[0033] The switch grinder provided by the utility model includes a power supply device, an electric drive device, a grinding device, an electric control device and a frame. The electric control device includes a controller, an alarm and a discharge current sensor. The controller is used to control the power supply device to supply power to the electric drive device so that the electric drive device drives the grinding device to work. The controller is also used to receive the discharge information monitored by the discharge current sensor for the power supply device and correspondingly control the alarm and the electric drive device. This switch grinder uses a power supply device and an electric drive device to replace the internal combustion engine as a supporting power device. During operation, the overall vibration and noise are small, and it has the advantages of zero emissions, no pollution, convenient carrying, simple operation, etc. Moreover, it is convenient and fast to get on and off the rail, which can greatly improve the working environment and is beneficial to the physical and mental health of the operators.

[0034] In order to make the above objects, features and advantages of the present application more obvious and understandable, the following specifically gives preferred embodiments and, in conjunction with the accompanying drawings, makes a detailed description as follows. Brief Description of the Drawings

[0035] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0036] Figure 1 It is a schematic structural diagram of the switch grinder provided by the embodiment of the present utility model;

[0037] Figure 2 It is a schematic circuit connection diagram of the switch grinder provided by the embodiment of the present utility model.

[0038] Icons: 10 - Power supply device; 20 - Translation adjustment mechanism; 30 - Angle adjustment mechanism; 40 - Electric drive device; 50 - Lifting adjustment mechanism; 60 - Grinding device; 70 - Drive control device; 80 - Electric control device; 81 - Controller; 82 - Alarm; 83 - Discharge current sensor; 84 - Electric control box; 85 - Positioner; 86 - Battery detection device; 90 - Frame; 91 - Handle; 92 - Traveling wheel; 93 - Frame body; 94 - Moving frame. Detailed Embodiments

[0039] In order to make the objects, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0040] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without creative efforts fall within the scope of protection of the present invention.

[0041] It should be noted that like reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0042] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0043] In addition, the terms "horizontal", "vertical", "hanging", etc. do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0044] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] The following will describe in detail some embodiments of the present invention in conjunction with the accompanying drawings. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0046] Embodiment

[0047] This embodiment provides a turnout grinding machine, which belongs to a small steel track turnout grinding machine and is used for grinding turnouts.

[0048] See Figure 1 and Figure 2 As shown, the switch grinder provided in this embodiment includes a power supply device 10, an electric drive device 40, a grinding device 60, an electric control device 80, and a frame 90; the power supply device 10, the electric drive device 40, the grinding device 60, and the electric control device 80 are respectively connected to the frame 90.

[0049] The electric control device 80 includes a controller 81, an alarm 82, and a discharge current sensor 83 for detecting the discharge current; the alarm 82 and the discharge current sensor 83 are respectively electrically connected to the controller 81; for example, an integrated circuit board is provided in the electric control device 80, and the controller 81, the alarm 82, and the discharge current sensor 83 are integrated on the integrated circuit board. Optionally, the alarm 82 includes a buzzer and / or a warning light, or other alarm structures.

[0050] The electric drive device 40 is drivingly connected to the grinding device 60; that is, the grinding device 60 is installed at the output end of the electric drive device 40. Among them, the grinding device 60 can be the same as the existing steel rail switch grinding mechanism.

[0051] The power supply device 10 and the electric drive device 40 are electrically connected to the controller 81 respectively; the controller 81 is used to control the power supply device 10 to supply power to the electric drive device 40, so that the electric drive device 40 drives the grinding device 60 to work. For example, the electric drive device 40 drives the grinding device 60 to grind the turnout. The controller 81 is also used to receive the discharge information of the power supply device 10 monitored by the discharge current sensor 83, and correspondingly control the alarm 82 and the electric drive device 40. For example, the controller 81 correspondingly controls the alarm 82 to send out corresponding warning information, and correspondingly controls the on-off of the circuit of the electric drive device 40. In this embodiment, the turnout grinder realizes the monitoring of the discharge information of the power supply device 10 through the discharge current sensor 83. Specifically, it mainly monitors the current output to the electric drive device 40. According to the different magnitudes of the monitored current, the controller 81 can correspondingly control the alarm 82 to send out different warning information to achieve the prompt of overload protection. For example, when the current is less than 72A, the load rate of the electric drive device 40 is less than 80%, which is a normal working state, and the controller 81 controls the alarm 82 to send out the first warning information; when the current is between 72A and 90A, the load rate of the electric drive device 40 is 80%-120%, which is a slightly overloaded working state, and the controller 81 controls the alarm 82 to send out the second warning information. This state allows short-term use but not long-term use; when the current exceeds 90A, the load rate of the electric drive device 40 exceeds 120%, which is a severely overloaded state, and the controller 81 controls the alarm 82 to send out the third warning information. This state cannot be used. If it lasts for more than 3 seconds, the controller 81 controls the electric drive device 40 to automatically cut off the power. Wherein, when the alarm 82 includes a buzzer, the buzzer sends out different warning information through the ringing frequency. For example, the first warning information is, for example, that the buzzer rings at long intervals, the second warning information is, for example, that the buzzer rings rapidly, and the third warning information is, for example, that the buzzer rings continuously.

[0052] In this embodiment, the turnout grinder includes a power supply device 10, an electric drive device 40, a grinding device 60, an electric control device 80 and a frame 90. The electric control device 80 includes a controller 81, an alarm 82 and a discharge current sensor 83. The controller 81 is used to control the power supply device 10 to supply power to the electric drive device 40, so that the electric drive device 40 drives the grinding device 60 to work; the controller 81 is also used to receive the discharge information of the power supply device 10 monitored by the discharge current sensor 83, and correspondingly control the alarm 82 and the electric drive device 40. This turnout grinder uses the power supply device 10 and the electric drive device 40 to replace the internal combustion engine as the supporting power device. During operation, the overall vibration and noise are small, and it has the advantages of zero emission, no pollution, convenient carrying, simple operation, etc. Moreover, it is convenient and fast to get on and off the track, which can greatly improve the working environment and is beneficial to the physical and mental health of the operators.

[0053] In view of the fact that the existing small steel track switches grinding machines mainly use internal combustion engines as supporting power devices, the internal combustion engines are not only inconvenient to operate, but also have large overall vibration and noise. At the same time, there are also noise and exhaust gas emissions, which to a certain extent deteriorate the construction environment and increase the labor intensity of the laborers. The exhaust gas emissions not only directly deteriorate the air quality, but also have an adverse impact on the physical and mental health of the construction workers. Therefore, a lithium battery-powered switch grinding machine using a new energy lithium battery as a supporting power device is proposed. The switch grinding machine described in this embodiment uses the power supply device 10 as the power source and the electric drive device 40 to provide power, effectively solving the technical problems brought by using the internal combustion engine as the supporting power device; compared with traditional internal combustion equipment, the power supply device 10 can be applied in some places with poor ventilation such as tunnels and subways or plateau areas. With the steady development of the technology of the power supply device 10, the intelligent degree of the power supply device 10 such as lithium battery equipment will be higher and higher, and the functions will be more and more perfect. In the future, it will surely play a great role in the daily maintenance and emergency repair of railway lines and switch areas.

[0054] See Figure 1 and Figure 2 As shown, in an alternative embodiment of the present embodiment, a battery detection device 86 for detecting the working state of the power supply device 10 is provided in the power supply device 10 or the electronic control device 80.

[0055] The battery detection device 86 is electrically connected to the controller 81; the controller 81 is used to receive information from the battery detection device 86.

[0056] The battery detection device 86 includes one or more sensors such as a voltage sensor for detecting the working voltage of the power supply device 10, a current sensor for detecting the working current of the power supply device 10, a temperature sensor for detecting the working temperature of the power supply device 10, and a remote communication sensor for remote communication, and may also include other sensors. Optionally, the battery detection device 86 includes a voltage sensor, a current sensor, a temperature sensor, and a remote communication sensor. The working current of the power supply device 10 can be detected by the current sensor, the working temperature of the power supply device 10 can be detected by the temperature sensor, and the remote communication sensor can be used for remote communication so as to realize remote communication through the existing communication network.

[0057] See Figure 1 and Figure 2 As shown, in an alternative embodiment of the present embodiment, a locator 85 is provided in the power supply device 10 and / or the electronic control device 80; that is, the locator 85 is provided in the power supply device 10, or the locator 85 is provided in the electronic control device 80, or the locator 85 is provided in both the power supply device 10 and the electronic control device 80. Through the locator 85, the position information of the power supply device 10 or the position information of the electronic control device 80 can be monitored.

[0058] Optionally, the locator 85 is electrically connected to the controller 81, and the controller 81 is configured to receive the position information from the locator 85.

[0059] Optionally, the locator 85 is electrically connected to a remote communication sensor, and the remote communication sensor is configured to receive the position information from the locator 85 and transmit the position information to the terminal device through an existing communication network.

[0060] See Figure 1 and Figure 2 As shown, in an alternative embodiment of the present embodiment, the electric control device 80 includes an electric control box 84; the electric control box 84 is fixedly connected to the frame 90; the controller 81 and the discharge current sensor 83 are disposed inside the electric control box 84, and the alarm 82 is disposed on the electric control box 84. Through the electric control box 84, it is convenient to integrate the controller 81, the alarm 82, and the discharge current sensor 83 together.

[0061] In an alternative embodiment of the present embodiment, the electric drive device 40 includes a DC motor; by using a DC motor in the electric drive device 40, it is possible to directly use the direct current provided by the power supply device 10 without the need to perform power conversion through units such as an AC-DC inverter.

[0062] In an alternative embodiment of the present embodiment, the power supply device 10 includes a lithium battery, a lead-acid battery, a nickel-cadmium battery, or a nickel-metal hydride battery, or other electricity storage devices.

[0063] In the present embodiment, in order to enable the electric drive device 40 to drive the grinding device 60 to grind the steel turnout, it is necessary to adjust the electric drive device 40 in the horizontal direction, the vertical direction, and the deflection angle. See Figure 1 As shown, in an alternative embodiment of the present embodiment, the turnout grinding machine further includes a translation adjustment mechanism 20, an angle adjustment mechanism 30, and a lifting adjustment mechanism 50 disposed on the frame 90.

[0064] The frame 90 has an intersecting first direction and a height direction; further, the frame 90 has a first direction, a second direction, and a height direction that intersect pairwise. Among them, the first direction is, for example, the length direction of the frame 90, and the second direction is, for example, the width direction of the frame 90.

[0065] The translation adjustment mechanism 20 is connected to the grinding device 60 and is configured to adjust the position of the grinding device 60 in the first direction; for example, the translation adjustment mechanism 20 is configured to adjust the moving position of the grinding device 60 in the horizontal direction.

[0066] The angle adjustment mechanism 30 is connected to the grinding device 60 and is configured to adjust the deflection angle of the grinding device 60.

[0067] The lifting and adjusting mechanism 50 is connected to the grinding device 60 and is used to adjust the height of the grinding device 60. For example, the lifting and adjusting mechanism 50 is used to adjust the moving position of the grinding device 60 in the vertical direction.

[0068] See Figure 1 As shown, in an alternative solution of this embodiment, the frame 90 includes a frame body 93 and a movable frame 94 movably arranged on the frame body 93; the movable frame 94 is arranged above the frame body 93 and can move along a first direction on the frame body 93.

[0069] The translation adjusting mechanism 20 is respectively connected to the frame body 93 and the movable frame 94, and the translation adjusting mechanism 20 is configured to be able to drive the movable frame 94 to move along the first direction on the frame body 93.

[0070] The angle adjusting mechanism 30 is arranged on the movable frame 94, and the angle adjusting mechanism 30 is connected to the lifting and adjusting mechanism 50. The lifting and adjusting mechanism 50 is connected to the grinding device 60 for lifting the grinding device 60. The angle adjusting mechanism 30 is used to adjust the deflection angle of the lifting and adjusting mechanism 50 and the grinding device 60 on the movable frame 94, that is, the lifting and adjusting mechanism 50 and the grinding device 60 are simultaneously adjusted for the deflection angle by the angle adjusting mechanism 30. In this embodiment, the translation adjusting mechanism 20 drives the movable frame 94 to move along the first direction on the frame body 93, so that the angle adjusting mechanism 30, the lifting and adjusting mechanism 50 and the grinding device 60 arranged on the movable frame 94 simultaneously move along the first direction on the frame body 93 with the movable frame 94.

[0071] See Figure 1 As shown, in an alternative solution of this embodiment, along the first direction, at least one end of the frame body 93 is fixedly provided with a handle 91. For example, handles 91 are fixedly provided at both ends of the frame body 93 to facilitate the operator to move the turnout grinding machine. Optionally, handles 91 are provided at the four corner positions of the frame body 93.

[0072] Optionally, the bottom of the frame body 93 is provided with traveling wheels 92 for traveling on the track; for example, along the first direction, the number of the traveling wheels 92 is two columns, and each column has at least two traveling wheels 92. For example, the operator realizes the lapping and removal of the traveling wheels 92 on the frame body 93 and the rail through the handle 91, and the frame 90 can slide along the rail through the traveling wheels 92.

[0073] Optionally, the traveling wheels 92 are profiling wheels or other wheels.

[0074] Optionally, a dial is fixedly connected to the movable frame 94, and the dial is located on one side of the angle adjusting mechanism 30. Coordinates are provided through the dial to facilitate the operator to know the adjusted deflection angle of the grinding device 60.

[0075] See Figure 1As shown, in an optional solution of this embodiment, the electric control device 80 is fixedly connected to the frame 93. Optionally, the power supply device 10 is fixedly connected to the upper surface of the electric control device 80, or the power supply device 10 is fixedly connected to the frame 93. In this embodiment, the power supply device 10 and the electric drive device 40 powered by it can be arranged at both ends of the frame 90 to balance the weight distribution of the frame 90. According to actual conditions, the electric control device 80 can also be placed in the front position of the frame 90 or on the lighter side.

[0076] Optionally, the electric drive device 40 is fixedly connected to the moving frame 94 so that the electric drive device 40 drives the grinding device 60 .

[0077] See also Figure 1 As shown, in an optional solution of this embodiment, the switch grinding machine further includes a drive control device 70. The drive control device 70 is fixedly connected to the frame 90, for example, the drive control device 70 is fixedly connected to the mobile frame 94, or the drive control device 70 is fixedly connected to the fixed end of the electric drive device 40.

[0078] In an optional solution of this embodiment, the electric drive device 40 is electrically connected to the controller 81 through the drive control device 70; the drive control device 70 is used to control the on and off of the circuit of the electric drive device 40. The start and stop control of the electric drive device 40 is realized through the drive control device 70.

[0079] The turnout grinding machine described in this embodiment includes a frame 90 that travels along the track through a running wheel 92. A power supply device 10 (such as a lithium battery) is installed on the frame 90. When the power supply device 10 supplies power to the electric control device 80, the electric control device 80 transmits the power to the drive control device 70 on the electric drive device 40 through an electrical signal. When a person controls the drive control device 70 to start, the electric drive device 40 starts to work; the output shaft of the electric drive device 40 is connected to the grinding device 60, and the grinding device 60 grinds the rail; the grinding device 60 and the electric drive device 40 are connected to the lifting adjustment mechanism 50, and the lifting adjustment mechanism 50 is connected to the translation adjustment mechanism 20 in the frame 90 through the angle adjustment mechanism 30; the translation adjustment mechanism 20 is connected to the frame 93 and the moving frame 94 of the frame 90, and the translation adjustment mechanism 20 can drive the moving frame 94 to move along the first direction on the frame 93. Through the reasonable arrangement of the above structure, the grinding angle of the steel rail turnout can be adjusted to improve the grinding effect of the steel rail turnout.

[0080] Compared with the prior art, the beneficial effects of the turnout grinding machine described in this embodiment are:

[0081] 1. The turnout grinder described in this embodiment uses a power supply device 10 as a power source and an electric drive device 40 to provide power, which can reduce the adverse factors such as exhaust gas and noise generated by the traditional internal combustion engine during use. Overload protection is achieved by setting a discharge current sensor 83 of the electronic control device 80 and other structures. It can be set to normal operation, slight overload, and severe overload according to the size of the discharge current (that is, the output current). The warning information of the alarm 82 corresponding to each stage is different, which can more intuitively prompt the operator to the grinding state and avoid excessive grinding of the rail. For example, a lithium battery is used as the first choice for the power supply device 10, and a DC motor is provided in conjunction with the lithium battery.

[0082] 2. The turnout grinder described in this embodiment, by setting a translation adjustment mechanism 20, an angle adjustment mechanism 30, a lifting adjustment mechanism 50 and a grinding device 60, through the reasonable arrangement of the above structures, realizes the adjustment of the horizontal position, angle and height of the steel rail turnout grinding, so as to improve the grinding effect of the steel rail turnout.

[0083] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A turnout grinder, characterized in that, It includes a power supply device (10), an electric drive device (40), a grinding device (60), an electric control device (80) and a frame (90); the power supply device (10), the electric drive device (40), the grinding device (60) and the electric control device (80) are respectively connected to the frame (90); The electric control device (80) includes a controller (81), an alarm (82) and a discharge current sensor (83) for detecting the discharge current; the alarm (82) and the discharge current sensor (83) are respectively electrically connected to the controller (81); The electric drive device (40) is drivingly connected to the grinding device (60); the power supply device (10) and the electric drive device (40) are respectively electrically connected to the controller (81); the controller (81) is used to control the power supply device (10) to supply power to the electric drive device (40) so that the electric drive device (40) drives the grinding device (60) to work; the controller (81) is also used to receive the discharge information of the power supply device (10) monitored by the discharge current sensor (83) and correspondingly control the alarm (82) and the electric drive device (40).

2. The switch grinder according to claim 1, wherein, A battery detection device (86) for detecting the working state of the power supply device (10) is provided in the power supply device (10) or the electric control device (80); The battery detection device (86) is electrically connected to the controller (81); The battery detection device (86) includes one or more sensors such as a voltage sensor for detecting the working voltage of the power supply device (10), a current sensor for detecting the working current of the power supply device (10), a temperature sensor for detecting the working temperature of the power supply device (10) and a remote communication sensor for remote communication.

3. The switch grinder according to claim 2, wherein, A locator (85) is provided in the power supply device (10) and / or the electric control device (80); The locator (85) is electrically connected to the controller (81), and / or, the locator (85) is electrically connected to the remote communication sensor.

4. The switch grinder according to claim 1, characterized in that, The electric control device (80) includes an electric control box body (84); the controller (81) and the discharge current sensor (83) are arranged inside the electric control box body (84), and the alarm (82) is arranged on the electric control box body (84).

5. The switch grinder according to claim 1, characterized in that, The alarm (82) includes a buzzer and / or a warning light; The electric drive device (40) includes a DC motor; The power supply device (10) includes a lithium battery, a lead-acid battery, a nickel-cadmium battery or a nickel-metal hydride battery.

6. The switch grinder according to claim 1, wherein It further includes a translation adjustment mechanism (20), an angle adjustment mechanism (30) and a lifting adjustment mechanism (50) arranged on the frame (90); The frame (90) has an intersecting first direction and a height direction; The translation adjustment mechanism (20) is connected to the grinding device (60) and is used to adjust the position of the grinding device (60) in the first direction; The angle adjustment mechanism (30) is connected to the grinding device (60) and is used to adjust the deflection angle of the grinding device (60); The lifting adjustment mechanism (50) is connected to the grinding device (60) and is used to adjust the height of the grinding device (60).

7. The switch grinder according to claim 6, characterized in that, The frame (90) includes a frame body (93) and a movable frame (94) movably arranged on the frame body (93); The translation adjustment mechanism (20) is respectively connected to the frame body (93) and the movable frame (94), and the translation adjustment mechanism (20) is configured to be able to drive the movable frame (94) to move along the first direction on the frame body (93); The angle adjustment mechanism (30) is arranged on the movable frame (94), and the angle adjustment mechanism (30) is connected to the lifting adjustment mechanism (50), the lifting adjustment mechanism (50) is connected to the grinding device (60), and the angle adjustment mechanism (30) is used to adjust the deflection angle of the lifting adjustment mechanism (50) and the grinding device (60) on the movable frame (94).

8. The switch grinder according to claim 7, wherein Along the first direction, at least one end of the frame body (93) is fixedly provided with a handle (91), and the bottom of the frame body (93) is provided with traveling wheels (92) for traveling on a track; A dial is fixedly connected to the movable frame (94), and the dial is located on one side of the angle adjustment mechanism (30).

9. The switch grinder according to claim 7, characterized in that, The electric control device (80) is fixedly connected to the frame body (93); the power supply device (10) is fixedly connected to the upper surface of the electric control device (80), or the power supply device (10) is fixedly connected to the frame body (93); The electric drive device (40) is fixedly connected to the movable frame (94).

10. The switch grinder according to claim 1, characterized in that, It further includes a drive control device (70); the drive control device (70) is fixedly connected to the frame (90) or the fixed end of the electric drive device (40); The electric drive device (40) is electrically connected to the controller (81) through the drive control device (70); the drive control device (70) is used to control the on-off of the circuit of the electric drive device (40).