Vibrating and pouring device for building construction

By introducing airbags and multi-stage spring shock absorption systems into the vibration casting device, combined with the design of the motor telescopic rod, the existing device is solved, and the problems of inconvenient movement, difficulty in angle control and fast mechanical wear are achieved, and efficient and safe concrete casting operations are achieved.

CN223119550UActive Publication Date: 2025-07-18SHANDONG WANHENG CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422958069.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-07-18
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

During the use of the existing vibration device, the construction personnel have problems such as high working strength, high safety hazards, difficulty in controlling the vibration angle, inconvenient movement, limited vibration depth, and fast mechanical wear.

Method used

The vibration casting device design is designed with airbag enhancement throughput, multi-group motor telescopic rod combination to achieve angle adjustment and multi-stage spring shock absorption, including a combined structure of airbag, guide beam, motor, movable frame, support seat, electric telescopic rod and spring to enhance movement ability and angle adaptability and reduce vibration impact.

Benefits of technology

It reduces the labor intensity of construction workers, improves vibration efficiency, reduces mechanical damage, ensures the safety and continuity of construction, and adapts to complex casting environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibrating and pouring device for building construction, which comprises a frame, air bags are mounted on two sides of the bottom of the frame, a guide beam is arranged above the frame, a movable frame is movably mounted in the guide beam, a steel wire rope is arranged on one side of the movable frame and wound on a pulley block at the output end of a motor I, and the motor I is fixedly mounted on the guide beam. A supporting seat I is movably mounted on the movable frame, and electric telescopic rods I are fixedly mounted on the two sides of the supporting seat I; the air bag is arranged below the machine frame, so that the overall passing ability of the vibrating device is improved, the vibrating device can move on the surface of wet concrete, the vibrating rod can move up and down and adjust the angle through cooperation of the multiple sets of motor telescopic rods, and therefore the vibrating device adapts to concrete pouring operation under various complex conditions, and the working efficiency of the vibrating device is improved. Meanwhile, a plurality of groups of springs are arranged between the supporting seat and the mounting seat for matching, so that the vibration effect generated during vibration is eliminated, and the overall stable operation of the machine can be ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, and particularly relates to a vibrating pouring device for building construction. Background Technique

[0002] During the building construction process, concrete needs to be vibrated during pouring to discharge the internal air and ensure the concrete strength. However, the existing vibrating devices have the following technical problems in the use process: 1) The existing vibrating devices require the cooperation of multiple construction workers to drag components such as motors, transmission hoses, and vibrators to continuously move along with the concrete pouring equipment, with a relatively high working intensity. Moreover, the workers directly contact the vibrator and cannot effectively control it, posing a relatively large safety hazard; 2) During the operation of the vibrator by construction workers, the angle of the vibrator cannot be well controlled. When the vibrator vibrates the pier column, it is extremely easy to touch the internal steel bars, causing the dislocation of the internal steel bars and affecting the overall building quality. At the same time, during the vibration process of the pier column, the resistance is relatively large when the construction worker pulls out the vibrator, and the working intensity continues to increase, making it impossible to ensure the continuity of the vibration operation.

[0003] After retrieval, the prior art CN220487605U discloses a vibrating mechanism for concrete pouring, including a bottom plate. The four corners of the bottom surface of the bottom plate are fixedly connected with universal wheels, and a push handle is fixedly connected to the right side surface of the bottom plate. A height adjustment mechanism is fixedly connected to the top surface of the bottom plate, and an angle adjustment mechanism is fixedly connected in front of the height adjustment mechanism. Through the mutual cooperation of the moving seat, vibrating motor, flexible shaft, movable seat, movable rod, collar, hinge seat one, electric telescopic rod, hinge seat two, and vibrating rod in the above solution, the adjustment of the working angle of the vibrating rod during use is realized. Through the mutual cooperation of the bottom plate, universal wheels, and push handle, the convenient movement of the entire device is realized. However, there are still the following problems in the use process: 1) The movement device provided therein cannot walk well on the unhardened concrete during large-area concrete pouring, and the universal wheels are extremely easy to be blocked by the tied steel bar framework, making it extremely inconvenient to move; 2) Although the vibrating rod can be adjusted at a certain angle, its overall vibrating depth is limited by the height of the bottom plate from the ground and cannot adapt to various concrete pouring sites; 3) There is no shock absorption system provided therein. During the vibration process, each component continuously vibrates, accelerating the mechanical wear and aging and affecting the service life.

[0004] For another example, the prior art CN220167526U discloses a vibrating device for the process of building concrete pouring, which includes a guide rail, a machine base slidably arranged on the guide rail, and a sliding block slidably arranged on the machine base and used for installing a vibrating mechanism. A driving assembly for driving the machine base to slide is arranged on the machine base, and a sliding assembly for driving the sliding block to slide is arranged on the machine base. The driving assembly and the sliding assembly are started to drive the sliding block to move in two different directions. The sliding assembly includes: a lead screw rotatably arranged on the machine base; a nut arranged on the sliding block and threadedly connected with the lead screw; a sliding motor arranged on the machine base and used for driving the lead screw to rotate. In the above solution, the vibrating rod is driven to move in different directions on the horizontal plane by starting the driving motor and the sliding motor. After moving to the designated position, the electric telescopic rod drives the vibrating rod to lift, so as to vibrate the concrete, reduce the probability of manual handling, and improve the construction efficiency. However, the following problems still exist in the above technical solution during use: 1) The angle of its vibrating rod cannot be adjusted, resulting in limited pouring and vibrating operations in inclined planes or places with irregular and complex steel reinforcement cages, and the applicable range is small; 2) Although the guiding method through the guide rail is stable, its installation and transfer are relatively complex. During continuous multi-directional operations during concrete vibration, the position of the guide rail needs to be continuously moved, which is time-consuming and laborious, and is not suitable for large-area concrete pouring and vibrating operations. Summary of the Invention

[0005] The purpose of the present utility model is to overcome the deficiencies in the prior art and provide a vibrating and pouring device for building construction. By setting air bags under the frame, the overall passability is improved, enabling it to move on the surface of wet concrete. And through the cooperation of multiple groups of motor telescopic rods, the vibrating rod can move up and down and adjust the angle, so as to adapt to concrete pouring operations in various complex situations. At the same time, multiple groups of springs are arranged between the support seat and the mounting seat to eliminate the vibration generated during vibration, and can ensure the overall stable operation of the machine.

[0006] In order to achieve the above purpose, the technical solution adopted by the present utility model is:

[0007] A vibrating pouring device for building construction, comprising a frame, an airbag, a guiding beam, a motor I, a movable frame, a support seat I, an electric telescopic rod I, a spring I, a support seat II, a mounting seat, a sliding base, a guiding rod I, a spring II, a limiting plate, a guiding rod II, and a spring III. The two sides of the bottom of the frame are provided with airbags, and a guiding beam is arranged above. A movable frame is movably installed in the guiding beam. A steel wire rope is arranged on one side of the movable frame and wound around a pulley set at the output end of the motor I on the frame. The motor I is fixedly installed on the guiding beam. A support seat I is movably installed on the movable frame. Electric telescopic rods I are fixedly installed on both sides of the support seat I, and the telescopic ends of the electric telescopic rods I are fixedly connected to the movable frame. A support seat II is movably installed inside the support seat I. A plurality of spring I are arranged in the gaps on both sides of the support seat I and the support seat II. A mounting seat is arranged inside the support seat II. Guiding rods I are movably installed on both sides of the mounting seat, and both ends of the guiding rods I are fixedly installed on the limiting plate. A spring II is wound around the guiding rod I between the limiting plate and the mounting seat. The limiting plate is movably installed on the guiding rod II, and the guiding rod II is fixedly installed on the support seat II. A spring III is wound around the guiding rod II between the limiting plate and the support seat II.

[0008] The airbag is movably installed on a fixed shaft, and the fixed shaft is fixedly installed on the frame. A plurality of convex platforms are arranged on the surface of the airbag, which can increase the friction with the concrete to facilitate the walking of the device, and at the same time reduce the disturbance impact on the overall concrete. A hub motor is arranged inside the airbag to facilitate the rotation and walking of the airbag. Fixed frames are arranged on both sides of the hub motor for skeleton support.

[0009] A vibration motor is arranged above the support seat I, and the output end of the vibration motor is connected to a vibrating rod through a transmission hose.

[0010] A through hole is formed in the middle of the mounting seat. Sliding bases are movably installed on both sides above the through hole. Rubber rollers are movably installed on the sliding bases. One end of the rotating shaft of the rubber roller is fixedly connected to the output end of the motor II, and the motor II is fixedly installed on the sliding base. A plurality of spring IV are arranged between the sliding base and the side wall of the mounting seat.

[0011] A fixing plate is arranged outside the through hole at the bottom of the mounting seat. A movable plate is installed on the fixing plate. One side of the movable plate is movably connected to one end of an electric telescopic rod II, and the other end of the electric telescopic rod II is movably connected to the mounting seat.

[0012] Preferably, towing hooks are fixedly installed at the front and rear ends of the frame, which is convenient for construction workers to load, unload and transfer the device.

[0013] The beneficial effects of the present utility model compared with the prior art are as follows:

[0014] 1) By providing a number of bosses on the surface of the airbag, the friction with the concrete can be increased to facilitate the overall movement of the device. At the same time, the overall disturbance to the concrete can be reduced. The two sets of hub motors cooperate with each other to rotate synchronously or differentially, so that operations such as the movement or turning of the device can be realized, thereby effectively improving its passing ability, eliminating the need for excessive handling and disassembly by construction workers, reducing labor intensity, and improving vibration efficiency;

[0015] 2) The two sets of sliding bases on the mounting seat will be pressed inward under the action of the fourth spring to ensure contact with the cotton knot. When the vibrating rod and the transmission hose pass through the middle through-hole of the mounting seat, the motor II can be started to drive the rubber roller to rotate, thereby assisting the up and down movement of the transmission hose and the vibrating rod, reducing the construction intensity, and improving the vibration efficiency;

[0016] 3) After the vibrating rod passes through the middle through-hole of the mounting seat, the second electric telescopic rod can be adjusted to contract to drive the movable plate to rotate, thereby changing the angle between the vibrating rod and the transmission hose, so as to adapt to the vibration during concrete pouring in complex situations such as planes or pier columns, greatly improving its adaptability, and ensuring the smooth progress of concrete pouring and vibration;

[0017] 4) Through the setting of the multi-stage spring and the guide rod, when the mounting seat is vibrated, the force can be compressed in all directions and eliminated through the spring conversion, thereby avoiding the overall vibration of the equipment, avoiding mechanical damage caused by frequent vibration, and reducing the maintenance cost. Description of the Drawings

[0018] Att Figure 1 is a schematic structural diagram of a vibration pouring device for building construction according to the present utility model;

[0019] Att Figure 2 is a schematic structural diagram of a movable frame of a vibration pouring device for building construction according to the present utility model;

[0020] Att Figure 3 is a schematic internal structural diagram of a support seat I of a vibration pouring device for building construction according to the present utility model;

[0021] Att Figure 4 is a schematic internal structural diagram of a support seat II;

[0022] Att Figure 5 is a schematic diagram of the installation effect of the movable plate;

[0023] Att Figure 6 is a schematic internal structural diagram of the airbag;

[0024] In the figure: 10, frame; 11, airbag; 12, guiding beam; 13, motor I; 14, movable frame; 15, support base I; 16, electric telescopic rod I; 17, spring I; 18, support base II; 19, mounting seat; 20, sliding base; 21, guiding rod I; 22, spring II; 23, limiting plate; 24, guiding rod II; 25, spring III; 26, fixing plate; 27, movable plate; 28, electric telescopic rod II; 29, vibration motor; 101, tow hook; 111, boss; 112, fixed shaft; 113, fixing frame; 114, hub motor; 201, spring IV; 202, motor II; 203, rubber roller; 291, transmission hose; 292, vibrating rod. Detailed implementation mode

[0025] For the convenience of understanding by those skilled in the art, the technical solution of the present utility model will be further specifically described below in conjunction with the attached Figure 1-6 drawings.

[0026] A vibrating pouring device for building construction, comprising a frame 10, an airbag 11, a guiding beam 12, a motor I 13, a movable frame 14, a support base I 15, an electric telescopic rod I 16, a spring I 17, a support base II 18, a mounting seat 19, a sliding base 20, a guiding rod I 21, a spring II 22, a limiting plate 23, a guiding rod II 24, and a spring III 25. The airbags 11 are installed on both sides of the bottom of the frame 10, and a guiding beam 12 is provided above. The movable frame 14 is movably installed in the guiding beam 12. A steel wire rope is provided on one side of the movable frame 14, and the steel wire rope is wound around the pulley block at the output end of the motor I 13 and the frame 10. The motor I 13 is fixedly installed on the guiding beam 12. The support base I 15 is movably installed on the movable frame 14. Electric telescopic rods I 16 are fixedly installed on both sides of the support base I 15, and the telescopic ends of the electric telescopic rods I 16 are fixedly connected to the movable frame 14. The support base II 18 is movably installed inside the support base I 15. A plurality of springs I 17 are provided in the gaps on both sides of the support base I 15 and the support base II 18. The mounting seat 19 is provided inside the support base II 18. The guiding rods I 21 are movably installed on both sides of the mounting seat 19, and both ends of the guiding rods I 21 are fixedly installed on the limiting plate 23. The spring II 22 is wound around the guiding rods I 21 between the limiting plate 23 and the mounting seat 19. The limiting plate 23 is movably installed on the guiding rod II 24, and the guiding rod II 24 is fixedly installed on the support base II 18. The spring III 25 is wound around the guiding rod II 24 between the limiting plate 23 and the support base II 18.

[0027] The airbag 11 is movably installed on the fixed shaft 112, and the fixed shaft 112 is fixedly installed on the frame 10. A number of convex platforms 111 are provided on the surface of the airbag 11, which can increase the friction with the concrete to facilitate the movement of the device, and at the same time reduce the disturbance to the overall concrete. A hub motor 114 is provided inside the airbag 11 to facilitate the rotational movement of the airbag 11. Fixed frames 113 are provided on both sides of the hub motor 114 for skeleton support.

[0028] A vibration motor 29 is provided above the support base I 15, and the output end of the vibration motor 29 is connected to the vibrating rod 292 through a transmission hose 291.

[0029] A through hole is formed in the middle of the mounting seat 19. Sliding bases 20 are movably installed on both sides above the through hole. Rubber rollers 203 are movably installed on the sliding bases 20. One end of the rotating shaft of the rubber roller 203 is fixedly connected to the output end of the motor II 202, and the motor II 202 is fixedly installed on the sliding base 20. A number of spring IV 201 are provided between the sliding base 20 and the side wall of the mounting seat 19; under the action of the spring IV 201, the two groups of sliding bases 20 will be pressed inward. When the vibrating rod 292 and the transmission hose 291 pass through the through hole in the middle of the mounting seat 19, the motor II 202 can be started to drive the rubber roller 203 to rotate, so as to assist the movement of the transmission hose 291 and the vibrating rod 292, saving the physical strength of the construction workers.

[0030] A fixed plate 26 is provided outside the through hole at the bottom of the mounting seat 19. A movable plate 27 is installed on the fixed plate 26. One side of the movable plate 27 is movably connected to one end of the electric telescopic rod II 28, and the other end of the electric telescopic rod II 28 is movably connected to the mounting seat 19; after the vibrating rod 292 passes through the through hole in the middle of the mounting seat 19, the electric telescopic rod II 28 can be adjusted to contract to drive the movable plate 27 to rotate, so as to change the angle between the vibrating rod 292 and the transmission hose 291, so as to be able to adapt to the vibration during the concrete pouring of planes or pier columns, etc.

[0031] Hooks 101 are fixedly installed at the front and rear ends of the frame 10, which is convenient for construction workers to load, unload and transfer the device.

[0032] A vibrating pouring device for building construction has the following working process: The whole device is transferred onto the concrete that has already started to be poured. At this time, a choice is made according to the on-site situation, whether it is a flat pouring or a pier column pouring. If it is a flat pouring, the electric telescopic rod II 28 contracts, driving the movable plate 27 to rotate, thereby changing the angle between the vibrating rod 292 and the transmission hose 291, so that the vibrating rod 292 can tilt into the concrete to be vibrated for the vibrating operation. If it is a pier column operation, the synchronous or differential rotation of the hub motor 114 drives the airbag 11 to rotate, enabling the machine frame 10 to move in multiple directions. After moving to above the pier column, then the motor I 13 uses a steel wire rope to move the movable frame 14 along the guide beam 12, and fine-tuning is carried out in cooperation with the electric telescopic rod I 16 to align the through hole on the mounting seat 19 with the center of the pier column. The motor II 202 drives the rubber roller 203 to rotate, thereby assisting in moving the transmission hose 291 and the vibrating rod 292, enabling them to be inserted deep into the pier column for vibration. After the vibration is completed, the motor II 202 drives the rubber roller 203 to reverse, which can help the transmission hose 291 to be recovered, greatly saving the physical strength of construction workers and at the same time reducing the safety hazards existing when construction workers directly contact the transmission hose 291 and the vibrating rod 292. During the vibration process, through the setting of multi-stage springs, a shock-absorbing effect is achieved, greatly reducing the damage to the whole device during the vibration process.

[0033] The above content is only an example and explanation of the structure of the present utility model. Those skilled in the art of this technology make various modifications or supplements to the described specific embodiments or use similar methods to replace them. As long as they do not deviate from the structure of the utility model or exceed the scope defined by this claim book, they should all belong to the protection scope of the present utility model.

Claims

1. A vibrating pouring device for building construction, comprising a frame, an airbag, a guiding beam, a motor I, a movable frame, a support seat I, an electric telescopic rod I, a spring I, a support seat II, a mounting seat, a sliding base, a guiding rod I, a spring II, a limiting plate, a guiding rod II, and a spring III, characterized in that On both sides of the bottom of the frame, air bags are installed. Above is a guiding beam. An movable frame is movably installed in the guiding beam. On one side of the movable frame, there is a steel wire rope which is wound around the pulley block at the output end of the motor I and the frame. The motor I is fixedly installed on the guiding beam. On the movable frame, a support seat I is movably installed. On both sides of the support seat I, electric telescopic rods I are fixedly installed. The telescopic ends of the electric telescopic rods I are fixedly connected to the movable frame. Inside the support seat I, a support seat II is movably installed. A number of spring I are arranged in the gaps on both sides of the support seat I and the support seat II. Inside the support seat II, there is a mounting seat. On both sides of the mounting seat, guiding rods I are movably installed. The two ends of the guiding rods I are fixedly installed on the limiting plates. A spring II is wound around the guiding rods I between the limiting plates and the mounting seat. The limiting plates are movably installed on the guiding rods II. The guiding rods II are fixedly installed on the support seat II. A spring III is wound around the guiding rods II between the limiting plates and the support seat II; Above the support seat I, there is a vibration motor. The output end of the vibration motor is connected to a vibrating rod through a transmission hose.

2. The vibrating pouring device for building construction according to claim 1, characterized in that The air bags are movably installed on fixed shafts. The fixed shafts are fixedly installed on the frame. A number of convex platforms are arranged on the surface of the air bags. Hub motors are arranged inside the air bags to facilitate the rotary walking of the air bags. Fixed frames are arranged on both sides of the hub motors for skeleton support.

3. The vibrating and pouring device for building construction according to claim 1, characterized in that A through hole is formed in the middle of the mounting seat. On both sides above the through hole, sliding bases are movably installed. Rubber rollers are movably installed on the sliding bases. One end of the rotating shaft of the rubber roller is fixedly connected to the output end of the motor II. The motor II is fixedly installed on the sliding base. A number of spring IV are arranged between the sliding base and the side wall of the mounting seat.

4. A vibrating pouring device for building construction according to claim 1, characterized in that Outside the through hole at the bottom of the mounting seat, there is a fixing plate. An movable plate is installed on the fixing plate. One side of the movable plate is movably connected to one end of an electric telescopic rod II. The other end of the electric telescopic rod II is movably connected to the mounting seat.

5. The vibrating pouring device for building construction according to claim 1, characterized in that Hooks are fixedly installed at the front and rear ends of the frame.

Citation Information

Patent Citations

  • Vibrating equipment for building concrete pouring process

    CN220167526U

  • Vibrating mechanism for concrete pouring

    CN220487605U