Electric eye support for floor platen supply station

By designing an electric eye bracket at the floor plate supply station, using image recognition sensors and PLC wireless communication terminals, the problem of AGV cars not being able to recognize magic belt boards is solved, and the accurate identification and separation of floor plates is achieved, and the reliability of transportation is improved.

CN223121018UActive Publication Date: 2025-07-18SUZHOU ZHENHENG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421607937.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-07-18
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The AGV car cannot identify whether the floor plate contains magic belt plates, resulting in mixed installations during transportation.

Method used

An electric eye bracket for a floor panel supply station is designed, including a support body, a height adjustment mechanism and an identification and judgment mechanism. An image recognition sensor is used to capture the long-range and close-range images of the floor panel, and a comprehensive judgment is made in combination with a PLC wireless communication terminal.

Benefits of technology

It realizes the accurate identification and separation of magic belt plates in the floor plate, ensures product purity during transportation, and improves transportation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric eye support for a floor platen supply station, which comprises a support main body, a height adjusting mechanism and an identification and judgment mechanism, the support main body comprises a fixed longitudinal rod, a movable longitudinal rod and a telescopic cross rod, and the height adjusting mechanism comprises a motor, a screw rod, a nut and a mounting block. The mounting block is arranged outside the fixed longitudinal rod and penetrates through the strip-shaped opening to be fixedly connected with the mounting block, the recognition and judgment mechanism comprises a first image recognition sensor and a second image recognition sensor, the first image recognition sensor is fixed to the middle of the movable longitudinal rod, and the second image recognition sensor is fixed to the top of the mounting block. The electric eye support for the floor decker supply station is advanced in design, compact in structure and convenient to use, by arranging the first image recognition sensor and the second image recognition sensor, long-shot image shooting and close-shot image shooting can be conducted on the two sides of a floor decker passing through the support body respectively, and whether a transported product contains a hook-and-loop fastener or not can be judged conveniently and comprehensively.
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Description

Technical Field

[0001] The utility model belongs to the technical field of warehousing logistics, and in particular relates to an electric eye bracket used in a floor plate supply station. Background Art

[0002] Floor boards are also called plastic pallets or plastic pallets. There are wooden pallets, iron pallets, inspection-free pallets, disinfection pallets, fumigation-free pallets, plastic pallets, chrome-plated pallets, etc. Pallets can be divided into single-sided pallets (four sides with forks) and double-sided pallets (two sides with forks). They are suitable for use on flat ground, placed horizontally, stacked flatly and regularly, and evenly stressed. They are suitable for electronics, hardware, clothing, logistics, chemicals, food, warehousing and other industries. They are sturdy, durable, moisture-proof and corrosion-resistant, easy to stack, etc. They are ideal for product cargo turnover and long-distance transportation.

[0003] Floor boards are usually stacked together at the floor board supply station. There may be 10 wooden floor boards stacked together or 5 wooden floor boards and 1 magic tape board stacked together. Since the AGV car cannot currently identify the material, it is impossible to ensure that the transported product is 10 wooden floor boards without magic tape boards when the AGV car directly transports them. Therefore, it is urgent to design an electric eye bracket for the floor board supply station to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to provide an electric eye bracket for a floor board supply station to solve the problems existing in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an electric eye bracket for a floor board supply station, comprising:

[0006] The bracket body comprises a fixed longitudinal rod, a movable longitudinal rod and a retractable cross rod, the two ends of the retractable cross rod are respectively fixedly connected to the top ends of the fixed longitudinal rod and the movable longitudinal rod, and one side of the fixed longitudinal rod is provided with a strip opening;

[0007] A height adjustment mechanism, the height adjustment mechanism comprising a motor arranged on one side of the fixed longitudinal rod, a screw arranged inside the fixed longitudinal rod and connected to the motor in a transmission manner, a nut connected to the screw in a transmission manner, and a mounting block, the mounting block being arranged outside the fixed longitudinal rod and passing through the strip-shaped opening and fixedly connected to the mounting block;

[0008] The identification and judgment mechanism comprises an image recognition sensor 1 and an image recognition sensor 2. The image recognition sensor 1 is fixed at the middle of the movable longitudinal rod, and the image recognition sensor 2 is fixed at the top of the mounting block.

[0009] Further, it further includes a splitting mechanism, and the splitting mechanism includes an electric telescopic rod fixed to the bottom of the mounting block, and a supporting plate is fixed to the end of the electric telescopic rod.

[0010] Further, there are two support main bodies in total. The two support main bodies are centrosymmetric. The distance between the two support main bodies is less than the side length of the floor plate, and the minimum distance between the fixed vertical rod and the movable vertical rod is greater than the side length of the floor plate.

[0011] Furthermore, pads are fixed to the bottom ends of the fixed vertical rod and the movable vertical rod, and the pads are fixedly connected to the ground by bolts.

[0012] Furthermore, the first image recognition sensor and the second image recognition sensor are respectively arranged on the inner sides of the movable vertical rod and the fixed vertical rod.

[0013] Still further, an electric cabinet is arranged on one side of the support main body. The electric cabinet is electrically connected to the motor, the first image recognition sensor, the second image recognition sensor, and the electric telescopic rod respectively.

[0014] Still further, a PLC and a PLC wireless communication terminal electrically connected to the PLC are arranged in the electric cabinet. The PLC wireless communication terminal is wirelessly communicatively connected to the first image recognition sensor, the second image recognition sensor, and the AGV cart respectively.

[0015] The technical effects and advantages of the present utility model: The electric eye bracket for this floor plate supply station is advanced in design, compact in structure, and convenient to use. By setting the telescopic cross bar, the distance between the fixed vertical rod and the movable vertical rod can be adjusted. By respectively arranging the first image recognition sensor and the second image recognition sensor on the fixed vertical rod and the movable vertical rod, long-distance image capture and close-up image capture can be carried out on both sides of the floor plate passing through the support main body, which is convenient for comprehensively judging whether the transported products contain magic tape plates. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a vertical sectional view of the support main body of the present utility model.

[0018] In the figure: 100, support main body; 101, fixed vertical rod; 102, movable vertical rod; 103, telescopic cross bar; 104, strip-shaped opening; 105, pad; 106, electric cabinet; 200, height adjustment mechanism; 201, motor; 202, screw; 203, nut; 204, mounting block; 300, recognition and judgment mechanism; 301, first image recognition sensor; 302, second image recognition sensor; 400, splitting mechanism; 401, electric telescopic rod; 402, support plate. Detailed implementation mode

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the protection scope of the present invention.

[0020] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0022] The present invention provides an electric eye bracket for a platform board supply station as shown in Figure 1-2 and includes:

[0023] A bracket main body 100, the bracket main body 100 includes a fixed vertical rod 101, a movable vertical rod 102 and a telescopic cross rod 103. The two ends of the telescopic cross rod 103 are respectively fixedly connected to the tops of the fixed vertical rod 101 and the movable vertical rod 102, and a strip-shaped opening 104 is provided on one side of the fixed vertical rod 101;

[0024] Height adjustment mechanism 200, the height adjustment mechanism 200 includes a motor 201 disposed on one side of the fixed vertical rod 101, a screw rod 202 disposed inside the fixed vertical rod 101 and drivingly connected to the motor 201, a nut 203 drivingly connected to the screw rod 202, and a mounting block 204. The mounting block 204 is disposed outside the fixed vertical rod 101 and fixedly connected to the mounting block 204 through the strip-shaped opening 104. The motor 201 drives the screw rod 202 to rotate forward or backward through a worm and worm reducer, which can drive the nut 203 to move up or down along the screw rod 202, and then drive the mounting block 204 to move up or down;

[0025] Identification and judgment mechanism 300, the identification and judgment mechanism 300 includes an image recognition sensor I 301 and an image recognition sensor II 302. The image recognition sensor I 301 is fixed in the middle of the movable vertical rod 102, and the image recognition sensor II 302 is fixed on the top of the mounting block 204. First, by adjusting the length of the telescopic cross bar 103 to change the distance between the fixed vertical rod 101 and the movable vertical rod 102, so that the image recognition sensor I 301 can perform long-distance image capture on the stack of floor boards passing through the support body 100. Through the analysis of the long-distance image, it can be preliminarily judged that the stack of floor boards is composed of ten wooden floor boards or a mixture of five wooden floor boards and one magic tape board. Then, the image recognition sensor II 302 is moved to the position where further identification and judgment are required through the mounting block 204, so that the image recognition sensor II 302 can perform close-range image capture on the stack of floor boards passing through the support body 100. Through the analysis of the close-range image, a final judgment can be made.

[0026] Exemplarily, refer to Figure 1-2 As shown, it further includes a splitting mechanism 400. The splitting mechanism 400 includes an electric telescopic rod 401 fixed to the bottom of the mounting block 204, and a support plate 402 is fixed to the end of the electric telescopic rod 401.

[0027] In this technical solution, when the image recognition sensor II 302 moves to the horizontal height of the joint between the wooden floor board and the magic tape board and makes a final judgment that the stack of floor boards is composed of a mixture of five wooden floor boards and one magic tape board, the electric telescopic rod 401 extends until the support plate 402 is inserted into the slot of the magic tape board, and then the motor 201 drives the mounting block 204 to rise, realizing the separation of the magic tape board and the wooden floor board.

[0028] Exemplarily, refer to Figure 1-2 As shown, there are two support bodies 100 in total. The two support bodies 100 are centrosymmetric. The distance between the two support bodies 100 is less than the side length of the floor board, and the minimum distance between the fixed vertical rod 101 and the movable vertical rod 102 is greater than the side length of the floor board.

[0029] In this technical solution, it is possible to capture both long-distance images and close-up images on one side of the pallet stack, increasing the number of points for recognition and judgment, which is beneficial to improving the accuracy of recognition and judgment. In addition, the width and height of the support body 100 are both greater than the side length of the pallet, ensuring that the pallet stack can pass through. The distance between the two support bodies 100 is less than the side length of the pallet, ensuring that the two splitting mechanisms 400 can smoothly lift the magic tape board.

[0030] Exemplarily, refer to Figure 1-2 As shown, bottom plates 105 are fixed to the bottom ends of the fixed vertical rod 101 and the movable vertical rod 102, and the bottom plates 105 are fixedly connected to the ground by bolts.

[0031] In this technical solution, first, the bottom plate 105 at the bottom of the fixed vertical rod 101 is fixed to the ground by bolts to complete the fixation of the fixed vertical rod 101. Then, after moving the movable vertical rod 102 to the designated position, the bottom plate 105 at the bottom of the movable vertical rod 102 is fixed to the ground by bolts, which is convenient for installation and has a stable structure.

[0032] Exemplarily, refer to Figure 1-2 As shown, the first image recognition sensor 301 and the second image recognition sensor 302 are respectively arranged on the inner sides of the movable vertical rod 102 and the fixed vertical rod 101.

[0033] In this technical solution, it can ensure that both the first image recognition sensor 301 and the second image recognition sensor 302 are oriented towards the pallet stack, facilitating the acquisition of pictures of the pallet stack for recognition and judgment.

[0034] Exemplarily, refer to Figure 1 As shown, an electric cabinet 106 is provided on one side of the support body 100. The electric cabinet 106 is electrically connected to the motor 201, the first image recognition sensor 301, the second image recognition sensor 302, and the electric telescopic rod 401 respectively.

[0035] In this technical solution, it is convenient to provide power support for the above-mentioned various electrical appliances through the electric cabinet 106.

[0036] Exemplarily, a PLC and a PLC wireless communication terminal (not shown in the figure) electrically connected to the PLC are provided in the electric cabinet 106. The PLC wireless communication terminal is wirelessly communicatively connected to the first image recognition sensor 301, the second image recognition sensor 302, and the AGV cart respectively.

[0037] In this technical solution, the image recognition sensor 1-301 and the image recognition sensor 2-302 send the electronic signals of the obtained long-distance image and close-up image to the PLC wireless communication terminal, and then the PLC wireless communication terminal transfers them to the PLC for processing and analysis. At the same time, the control signal of the PLC can be sent to the AGV cart through the PLC wireless communication terminal to control the operation of the AGV cart.

[0038] Working principle: When the electric eye bracket used in this platform board supply station is in use, first fix the bracket main body 100 on the ground through bolts, and then use the AGV cart to drag the platform board stack into the bracket main body 100. At this time, the image recognition sensor 1-301 captures a panoramic view of the platform board stack from top to bottom with a large wide angle, and sends the electronic signal of this panoramic view to the PLC wireless communication terminal in the electric cabinet 106. Then the PLC analyzes the position that may be the magic tape board. Then the motor 201 drives the screw 202 to rotate, and then drives the nut 203 to move along the screw 202. The nut 203 drives the mounting block 204 to move, and the mounting block 204 drives the image recognition sensor 2-302 to move to the position that may be the magic tape board and captures a high-definition magnified close-up image, and sends the electronic signal of this close-up image to the PLC wireless communication terminal in the electric cabinet 106. Then the PLC makes a final recognition judgment. The electric eye bracket used in this platform board supply station is advanced in design, compact in structure and convenient to use. By setting the telescopic cross bar 103, the distance between the fixed vertical bar 101 and the movable vertical bar 102 can be adjusted. By respectively setting the image recognition sensor 1-301 and the image recognition sensor 2-302 on the fixed vertical bar 101 and the movable vertical bar 102, the long-distance image capture and close-up image capture can be carried out on both sides of the platform board passing through the bracket main body 100, which is convenient for comprehensively judging whether the transported products contain magic tape boards.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An electric eye bracket for a platform board supply station, characterized in that, Comprising: A bracket main body (100), the bracket main body (100) includes a fixed vertical rod (101), a movable vertical rod (102) and a telescopic cross rod (103), both ends of the telescopic cross rod (103) are fixedly connected to the tops of the fixed vertical rod (101) and the movable vertical rod (102) respectively, and a strip-shaped opening (104) is provided on one side of the fixed vertical rod (101); A height adjustment mechanism (200), the height adjustment mechanism (200) includes a motor (201) provided on one side of the fixed vertical rod (101), a screw rod (202) provided inside the fixed vertical rod (101) and drivingly connected to the motor (201), a nut (203) drivingly connected to the screw rod (202), and a mounting block (204), the mounting block (204) is provided outside the fixed vertical rod (101) and fixedly connected to the mounting block (204) through the strip-shaped opening (104); An identification and judgment mechanism (300), the identification and judgment mechanism (300) includes an image recognition sensor one (301) and an image recognition sensor two (302), the image recognition sensor one (301) is fixed in the middle of the movable vertical rod (102), and the image recognition sensor two (302) is fixed on the top of the mounting block (204).

2. The electric eye bracket for the platform board supply station according to claim 1, characterized in that: It further includes a splitting mechanism (400), the splitting mechanism (400) includes an electric telescopic rod (401) fixed to the bottom of the mounting block (204), and a tray (402) is fixed to the end of the electric telescopic rod (401).

3. The electric eye bracket for the platform board supply station according to claim 1, characterized in that: There are two bracket main bodies (100) in total, the two bracket main bodies (100) are centrosymmetric, the distance between the two bracket main bodies (100) is less than the side length of the floor slab, and the minimum distance between the fixed vertical rod (101) and the movable vertical rod (102) is greater than the side length of the floor slab.

4. The electric eye bracket for the platform board supply station according to claim 1, wherein: Bottom plates (105) are fixed to the bottoms of the fixed vertical rod (101) and the movable vertical rod (102), and the bottom plates (105) are fixedly connected to the ground by bolts.

5. The electric eye bracket for the platform board supply station according to claim 1, characterized in that: The image recognition sensor one (301) and the image recognition sensor two (302) are respectively arranged on the inner sides of the movable vertical rod (102) and the fixed vertical rod (101).

6. The electric eye bracket for the platform board supply station according to claim 1, wherein: An electric cabinet (106) is provided on one side of the bracket main body (100), and the electric cabinet (106) is electrically connected to the motor (201), the image recognition sensor one (301), the image recognition sensor two (302) and the electric telescopic rod (401) respectively.

7. The electric eye bracket for the platform board supply station according to claim 6, characterized in that: A PLC and a PLC wireless communication terminal electrically connected to the PLC are provided in the electric cabinet (106), and the PLC wireless communication terminal is wirelessly communicatively connected to the image recognition sensor one (301), the image recognition sensor two (302) and an AGV cart respectively.