Wheat vital gluten drying and extracting equipment
By designing wheat gluten drying and extraction equipment, and using a combination process of rotary cleaning and hot air drying, the problem of low gluten extraction efficiency in the existing technology is solved, and fast and efficient starch separation and drying is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422409123.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the extraction method of gluten powder is complex and inefficient, with high cost, making it difficult to achieve rapid and efficient extraction and drying.
A wheat gluten drying and extraction equipment is designed, including an inner cylinder, a stirring block, a drive motor, a fan and an electric heating wire. Through a combination of rotary cleaning and hot air drying, the separation and drying of starch and gluten are achieved.
It realizes rapid extraction and drying of gluten, improves production efficiency, simplifies operating procedures, and reduces costs.
Smart Images
Figure CN223121892U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wheat gluten processing equipment, and particularly relates to a wheat gluten drying and extraction device. Background Technique
[0002] As a natural protein extracted from wheat, gluten has a wide range of uses. Gluten, also known as active gluten powder, can be used as a dough improver in food processing, which can improve the strength, mixability and handling performance of the dough; it can be used as a water retaining agent in meat products to increase the protein content; it can also be used in high-grade aquatic product feed and the production of artificial meat processing, etc.
[0003] In the prior art, the extraction of gluten is time-consuming and laborious. This is mainly because the traditional extraction method has many steps, involves different equipment and processes, is relatively complex to operate and has low efficiency. The whole process is time-consuming and laborious, and the cost is relatively high. Summary of the Invention
[0004] The purpose of the utility model is to provide a wheat gluten drying and extraction device, which can quickly extract and dry gluten, and improve production efficiency.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: to provide a wheat gluten drying and extraction device, including a bottom plate, the top of the bottom plate is fixedly connected with a support frame, the top of the support frame is fixedly connected with an outer cylinder, an inner cylinder is movably installed inside the outer cylinder, a sealing cover is fixedly installed at the top of the outer cylinder and the inner cylinder, a driving component is installed between the outer cylinder and the inner cylinder, and a drying component is installed on the outer wall of the inner cylinder;
[0006] The drying component includes a protective cover, a second driving motor, a fan and a heating wire. The outer wall of the outer cylinder is fixedly connected with a protective cover, the second driving motor is fixedly installed inside the protective cover, the output end of the second driving motor is fixedly installed with a fan, and the heating wire is fixedly installed on the inner wall of the protective cover. The heating wire is located at the air outlet end of the fan.
[0007] Further, the driving component includes a fixed block, a first driving motor, a pulley, a pulley groove and a driving belt. The outer wall of the inner cylinder is fixedly connected with a fixed block, the first driving motor is fixedly installed inside the fixed block, the output end of the first driving motor is fixedly installed with a pulley, the outer wall of the inner cylinder is fixedly connected with a pulley groove, and a driving belt is fixedly installed between the pulley and the pulley groove.
[0008] Further, a circular mounting block is fixedly installed at the bottom of the inner wall of the outer cylinder, a roller is movably installed inside the circular mounting block, the number of the rollers is multiple and distributed in a ring shape, and the top of the inner cylinder is in contact with the rollers.
[0009] Furthermore, an activity hole is formed at the bottom of the outer cylinder, a central shaft is fixedly connected to the inside of the inner cylinder, the central shaft is located inside the activity hole, a baffle is fixedly connected to the bottom of the central shaft, and the baffle is located below the outer cylinder.
[0010] Furthermore, filter holes are formed in the inner cylinder, the number of the filter holes is multiple and they are distributed in a ring shape, stirring blocks are fixedly connected to the inner wall of the inner cylinder, the number of the stirring blocks is multiple and they are distributed in a ring shape, and a drain pipe is fixedly connected to the outer wall of the outer cylinder.
[0011] Furthermore, a handle is fixedly connected to the top of the sealing cover, and a water injection pipe is fixedly connected to the inside of the sealing cover.
[0012] Furthermore, universal wheels are fixedly connected to the bottom of the bottom plate, and the number of the universal wheels is multiple and they are distributed in a ring shape.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model is provided with an inner cylinder, stirring blocks, a first driving motor, belt pulleys, belt grooves and a driving belt. When in use, the first driving motor is started, the output end of the first driving motor drives the belt pulley to rotate, the inner cylinder is driven to rotate through the cooperation of the belt groove and the driving belt, and at the same time the stirring blocks are driven to rotate. With continuous injection of clear water, the cooked dough inside is washed, the starch in the cooked dough is washed away, and only gluten is retained. The utility model can realize rapid extraction of gluten and improve the extraction efficiency.
[0015] The utility model is provided with an outer cylinder, an inner cylinder, a second driving motor, a fan and a heating wire. After the starch in the cooked dough is washed, the second driving motor is started, the output end of the second driving motor drives the fan to rotate, and at the same time the heating wire is started. Under the action of the fan and the heating wire, hot air is blown into the inside of the inner cylinder and the outer cylinder to dry the gluten mass. The utility model realizes rapid drying of gluten and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is the front view three-dimensional structure schematic diagram of the present utility model;
[0018] Figure 2Schematic diagram of the rear - view three - dimensional structure of the present utility model;
[0019] Figure 3 Schematic diagram of the partial - section three - dimensional structure of the present utility model;
[0020] Figure 4 is Figure 3 Magnified schematic diagram of the structure at A in
[0021] Figure 5 is Figure 3 Magnified schematic diagram of the structure at B in
[0022] Figure 6 Exploded schematic diagram of the inner cylinder and the drive assembly of the present utility model;
[0023] Figure 7 Schematic diagram of the sectional three - dimensional structure of the outer cylinder of the present utility model.
[0024] In the figure: 1, bottom plate; 2, support frame; 3, outer cylinder; 301, drain pipe; 302, movable hole; 4, inner cylinder; 401, filter hole; 402, stirring block; 403, central shaft; 404, baffle; 5, sealing cover; 501, handle; 502, water injection pipe; 6, drive assembly; 601, fixed block; 602, first drive motor; 603, pulley; 604, pulley groove; 605, drive belt; 7, drying assembly; 701, protective cover; 702, second drive motor; 703, fan; 704, heating wire; 8, annular mounting block; 9, roller; 10, universal wheel. Detailed implementation manners
[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0026] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0027] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.
[0029] Referring to Figure 1-7 , a wheat gluten drying and extraction device provided by an embodiment of the present utility model will now be described. A wheat gluten drying and extraction device includes a bottom plate 1. A support frame 2 is fixedly connected to the top of the bottom plate 1. A outer cylinder 3 is fixedly connected to the top of the support frame 2. An inner cylinder 4 is movably installed inside the outer cylinder 3. A sealing cover 5 is fixedly installed at the top of the outer cylinder 3 and the inner cylinder 4. A driving assembly 6 is installed between the outer cylinder 3 and the inner cylinder 4. A drying assembly 7 is installed on the outer wall of the inner cylinder 4; the drying assembly 7 includes a protective cover 701, a second driving motor 702, a fan 703, and a heating wire 704. The protective cover 701 is fixedly connected to the outer wall of the outer cylinder 3. The second driving motor 702 is fixedly installed inside the protective cover 701. The output end of the second driving motor 702 is fixedly installed with the fan 703. The heating wire 704 is fixedly installed on the inner wall of the protective cover 701. The heating wire 704 is located at the air outlet end of the fan 703.
[0030] During use, the bottom plate 1 and the support frame 2 play a supporting role for the present utility model. The outer cylinder 3 and the inner cylinder 4 form the main working space. The sealing cover 5 ensures the sealing performance of the present utility model during the working process. The driving assembly 6 is used to drive the inner cylinder 4 to rotate to achieve the rapid extraction of gluten; after the extraction is completed, the second driving motor 702 is started. The output end of the second driving motor 702 drives the fan 703 to rotate. At the same time, the heating wire 704 is started. The fan 703 blows the heat generated by the heating wire 704 into the inside of the inner cylinder 4 and the outer cylinder 3 to dry the gluten.
[0031] The driving assembly 6 includes a fixed block 601, a first driving motor 602, a pulley 603, a belt groove 604 and a driving belt 605. The outer wall of the inner cylinder 4 is fixedly connected to the fixed block 601. The first driving motor 602 is fixedly installed inside the fixed block 601. The output end of the first driving motor 602 is fixedly installed with the pulley 603. The outer wall of the inner cylinder 4 is fixedly connected to the belt groove 604. The driving belt 605 is fixedly installed between the pulley 603 and the belt groove 604.
[0032] Start the first driving motor 602. The output end of the first driving motor 602 drives the pulley 603 to rotate. Through the cooperation of the driving belt 605 and the belt groove 604, the inner cylinder 4 is driven to rotate, so as to realize the efficient cleaning of the cooked dough and the extraction of gluten.
[0033] At the bottom of the inner wall of the outer cylinder 3, an annular mounting block 8 is fixedly installed. Inside the annular mounting block 8, a roller 9 is movably installed. The number of rollers 9 is multiple and distributed in a ring shape. The top of the inner cylinder 4 is in contact with the roller 9.
[0034] During the rotation of the inner cylinder 4, the top is in contact with the roller 9. The roller 9 plays a role in supporting the inner cylinder 4 and reducing friction, and can ensure the stable rotation of the inner cylinder 4, reduce wear, and thus extend the service life of the present utility model.
[0035] At the bottom of the outer cylinder 3, a movable hole 302 is opened. Inside the inner cylinder 4, a central shaft 403 is fixedly connected. The central shaft 403 is located inside the movable hole 302. At the bottom of the central shaft 403, a baffle 404 is fixedly connected. The baffle 404 is located below the outer cylinder 3.
[0036] During use, the central shaft 403 moves in the movable hole 302 to ensure the stable rotation of the inner cylinder 4. The baffle 404 can prevent impurities from entering the area of the central shaft 403, thereby improving the stability and reliability of the operation of the present utility model.
[0037] Inside the inner cylinder 4, a plurality of filter holes 401 are opened and distributed in a ring shape. Inside the inner wall of the inner cylinder 4, a plurality of stirring blocks 402 are fixedly connected and distributed in a ring shape. On the outer wall of the outer cylinder 3, a drain pipe 301 is fixedly connected.
[0038] During the cleaning process, the starch and water enter the outer cylinder 3 through the filter holes 401, and then are discharged through the drain pipe 301. During the rotation, the stirring blocks 402 will stir the cooked dough, thereby improving the cleaning effect, effectively separating the starch from the gluten, and thus improving the extraction efficiency of gluten.
[0039] At the top of the sealing cover 5, a handle 501 is fixedly connected. Inside the sealing cover 5, a water injection pipe 502 is fixedly connected.
[0040] During use, the sealing cover 5 can be conveniently opened and closed through the handle 501. The water injection pipe 502 is used to inject water into the inner cylinder 4 for cleaning operations, which is convenient to operate and thus improves work efficiency.
[0041] A plurality of universal wheels 10 are fixedly connected to the bottom of the bottom plate 1 and are annularly distributed.
[0042] During use, the utility model is convenient to move through the universal wheels 10.
[0043] Working principle: First, open the sealing cover 5 through the handle 501, then put the dough to be extracted into the inner part of the outer cylinder 3, then reinstall the sealing cover 5 on the tops of the outer cylinder 3 and the inner cylinder 4, connect the water pipe to the water injection pipe 502, and continuously inject clean water into the inner part of the inner cylinder 4.
[0044] Then start the first driving motor 602. The output end of the first driving motor 602 drives the pulley 603 to rotate. Through the cooperation of the belt groove 604 and the driving belt 605, the inner cylinder 4 is driven to rotate, and at the same time, the stirring block 402 is driven to rotate. With the continuous injection of clean water, the dough inside is cleaned, and the starch in the dough is washed away, only retaining gluten. During the cleaning process, the starch and water can enter the outer cylinder 3 through the filter holes 401 and then be discharged through the filter holes 401.
[0045] When the starch in the dough is cleaned, start the second driving motor 702. The output end of the second driving motor 702 drives the fan 703 to rotate. At the same time, start the heating wire 704. Under the action of the fan 703 and the heating wire 704, hot air is blown into the inner parts of the inner cylinder 4 and the outer cylinder 3 to dry the gluten dough. After drying, the dried gluten can be taken out.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A wheat gluten drying and extraction device, including a bottom plate (1), characterized in that: A support frame (2) is fixedly connected to the top of the bottom plate (1). An outer cylinder (3) is fixedly connected to the top of the support frame (2). An inner cylinder (4) is movably installed inside the outer cylinder (3). A sealing cover (5) is fixedly installed at the tops of the outer cylinder (3) and the inner cylinder (4). A driving component (6) is installed between the outer cylinder (3) and the inner cylinder (4). A drying component (7) is installed on the outer wall of the inner cylinder (4). The drying component (7) includes a protective cover (701), a second driving motor (702), a fan (703), and a heating wire (704). The protective cover (701) is fixedly connected to the outer wall of the outer cylinder (3). The second driving motor (702) is fixedly installed inside the protective cover (701). The output end of the second driving motor (702) is fixedly installed with the fan (703). The heating wire (704) is fixedly installed on the inner wall of the protective cover (701). The heating wire (704) is located at the air outlet end of the fan (703).
2. The wheat gluten drying and extraction equipment according to claim 1, characterized in that: The driving component (6) includes a fixed block (601), a first driving motor (602), a pulley (603), a pulley groove (604), and a driving belt (605). The fixed block (601) is fixedly connected to the outer wall of the inner cylinder (4). The first driving motor (602) is fixedly installed inside the fixed block (601). The output end of the first driving motor (602) is fixedly installed with the pulley (603). The pulley groove (604) is fixedly connected to the outer wall of the inner cylinder (4). The driving belt (605) is fixedly installed between the pulley (603) and the pulley groove (604).
3. The wheat gluten drying and extraction equipment according to claim 1, characterized in that: An annular mounting block (8) is fixedly installed at the bottom of the inner wall of the outer cylinder (3). A roller (9) is movably installed inside the annular mounting block (8). The number of rollers (9) is multiple and they are distributed in a ring shape. The top of the inner cylinder (4) is in contact with the rollers (9).
4. The wheat gluten drying and extraction equipment according to claim 1, characterized in that: An activity hole (302) is opened at the bottom of the outer cylinder (3). A central shaft (403) is fixedly connected to the inside of the inner cylinder (4). The central shaft (403) is located inside the activity hole (302). A baffle (404) is fixedly connected to the bottom of the central shaft (403). The baffle (404) is located below the outer cylinder (3).
5. The wheat gluten drying and extraction equipment according to claim 1, characterized in that: Filter holes (401) are opened inside the inner cylinder (4). The number of filter holes (401) is multiple and they are distributed in a ring shape. Stirring blocks (402) are fixedly connected to the inner wall of the inner cylinder (4). The number of stirring blocks (402) is multiple and they are distributed in a ring shape. A drain pipe (301) is fixedly connected to the outer wall of the outer cylinder (3).
6. The wheat gluten drying and extraction equipment according to claim 1, characterized in that: A handle (501) is fixedly connected to the top of the sealing cover (5). A water injection pipe (502) is fixedly connected to the inside of the sealing cover (5).
7. The wheat gluten drying and extraction equipment according to claim 1, characterized in that: Universal wheels (10) are fixedly connected to the bottom of the bottom plate (1). The number of universal wheels (10) is multiple and they are distributed in a ring shape.