Full-automatic sampling equipment for mine beneficiation
Through the design of fully automatic sampling equipment, the problem of rigid extrusion of sampling components and ore is solved by using gear transmission and telescopic components, the smooth ore sampling and the protection of sampling claws are achieved, and the representative sampling and the service life of the equipment are improved.
Patent Information
- Application Number
- CN202422270225.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During sampling, the sampling components of existing equipment are rigidly extruded and contacted with the ore, resulting in damage to the sampling components or broken ore, and the sampling is poor in representation, affecting the accuracy of mining and ore dressing work.
A fully automatic sampling equipment is designed, including a transport rack, a sampling rack, and a sampling box. Guide components and telescopic components are installed on the sampling rack. The sampling components are composed of clamping motors, toggle motors, ring gear shafts, worm gears, etc. Through the cooperation of gear transmission and telescopic components, the sampling claws are avoided rigidly extruded with the ore, protect the sampling claws and increase the distribution area of the sampling point.
Effectively prevent ore crushing, protect sampling claws, improve sampling representativeness, reduce equipment damage, and ensure smooth sampling process.
Smart Images

Figure CN223122555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore sampling, in particular to a fully automatic sampling device used for ore dressing in mines. Background Art
[0002] Mineral resource mining is not only an important foundation for industrial development, but also one of the key drivers of economic growth and social development. Mined ore is usually stored in a mine yard and needs to be transported before it can enter the factory for further processing. Ore sampling and testing is an important production work in the mining process. On the one hand, the test grade of the collected samples can be used to objectively evaluate the current geology, mining, and mineral processing work. On the other hand, it also has important guiding significance for the next step of mining and beneficiation work planning. Since manual sampling is easily affected by human subjective consciousness such as experience and preferences, the representativeness of the extracted samples is poor, the test results are inaccurate, and the accuracy of the evaluation of the current mining and beneficiation work is seriously affected. Therefore, the main method of mineral processing is machine selection.
[0003] When existing equipment is sampling ore, the sampling component is prone to rigid compression contact with the ore, which can easily cause damage to the sampling component or ore crushing. In addition, the ore is usually piled directly on the conveyor belt, which causes the sampling component to move the ore during sampling, causing the ore to fall out of the conveyor belt. Utility Model Content
[0004] The utility model aims to provide a fully automatic sampling device for mine dressing, which solves the problem that the sampling components of the existing equipment are in rigid extrusion contact with the ore during sampling, causing damage to the sampling components or crushing of the ore.
[0005] The utility model is realized through the following technical scheme: a fully automatic sampling equipment for mine dressing, comprising a transport frame, a sampling frame, and a sampling box, the sampling frame is installed on the sampling frame, a guide assembly is installed on the sampling frame, a telescopic assembly is arranged on the guide assembly, and a sampling assembly is arranged on the telescopic assembly; the sampling assembly comprises a sampling shell, a clamping motor, and a toggle motor, the clamping motor and the toggle motor are installed on the sampling shell, the sampling shell is rotatably connected to a transmission shaft, a sliding connection gear ring shaft and a fixed connection clamping seat are installed on the transmission shaft, a double-section lead screw is rotatably connected to the clamping seat and two sampling claws arranged in a mirror image are slidably connected, the sampling claw is threadedly connected to the double-section lead screw, a fourth gear is installed on the double-section lead screw, and the fourth gear is meshed with the gear ring shaft; the clamping motor is transmission-connected to the gear ring shaft, and the toggle motor is transmission-connected to the transmission shaft.
[0006] In order to better realize the utility model, further, a first gear is installed on the toggle motor, a second gear is installed on the transmission shaft, and the second gear is meshed with the first gear; a worm is installed on the clamping motor, and an intermediate shaft is rotatably connected to the sampling shell, a worm wheel and a third gear are installed on the intermediate shaft, the worm wheel is meshed with the worm, and the third gear is meshed with the ring gear shaft.
[0007] In order to better realize the utility model, further, the telescopic assembly includes a guide motor, one end of the guide motor is connected to the sampling shell, and the other end is connected to the guide assembly.
[0008] In order to better realize the utility model, further, the guide assembly includes a guide shaft, a transfer shaft, and a transverse sliding block. The guide shaft and the transfer shaft are both rotatably connected to the sampling rack, the transverse sliding block is slidably connected to the guide shaft and threadedly connected to the transfer shaft. A guide motor is installed on the sampling rack, the guide motor is connected to the transfer shaft, and the transverse sliding block is connected to the telescopic assembly.
[0009] In order to better realize the utility model, further, the transport rack is rotatably connected to a conveying roller, the conveying roller is sleeved with a conveying belt, the sampling box is placed on the conveying belt, and a weighing device is installed on the transport rack.
[0010] In order to better implement the utility model, further, a sample collection box is installed on the transport rack.
[0011] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0012] (1) The utility model can avoid rigid compression between the sampling claw and the ore when sampling the ore by providing the gear ring shaft, the clamping seat, and the transmission shaft, and at the same time avoid obstruction of the conveyor belt 103; on the one hand, it can prevent the ore from being crushed, and on the other hand, it can protect the sampling claw and reduce its damage;
[0013] (2) The utility model can arrange the clamping motor and the toggle motor together by arranging the worm, the worm wheel and the third gear, which can effectively reduce the width of the sampling shell, that is, reduce its cross-sectional area, thereby increasing the distribution area of the sampling points and facilitating the laying of power cables. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 This is a schematic diagram of the weighing equipment structure.
[0016] Figure 3 Schematic diagram of the guiding component structure.
[0017] Figure 4This is a cross-sectional view of the sampling component structure.
[0018] Figure 5 Schematic diagram of the sampling component structure Figure 1 .
[0019] Figure 6 Schematic diagram of the sampling component structure Figure 2 .
[0020] Among them: 2-sampling assembly; 101-transport rack; 102-sampling rack; 103-transport belt; 104-sampling box; 105-sample collection box; 106-transverse slider; 107-weighing device; 108-conveying roller; 109-guide shaft; 110-transfer shaft; 111-guide motor; 201-sampling shell; 202-sampling claw; 203-clamping motor; 204-shifting motor; 205-worm; 206-intermediate shaft; 207-gear ring shaft; 208-clamping seat; 209-first gear; 210-second gear; 211-worm wheel; 212-third gear; 213-transmission shaft; 214-double-section screw; 215-fourth gear. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] Embodiment 1:
[0024] This embodiment provides a fully automatic sampling device for mineral processing in mines, specifically Figure 1 , Figure 2 As shown, it includes a transport rack 101, a sampling rack 102, and a sampling box 104. The sampling rack 102 is installed on the sampling rack 102. A guide component is installed on the sampling rack 102. A telescopic component is arranged on the guide component. A sampling component 2 is arranged on the telescopic component.
[0025] like Figure 6 As shown, the sampling assembly 2 includes a sampling shell 201, a clamping motor 203, and a toggle motor 204. The clamping motor 203 and the toggle motor 204 are installed on the sampling shell 201. The sampling shell 201 is rotatably connected to a transmission shaft 213, and a slidingly connected ring gear shaft 207 and a fixedly connected clamping seat 208 are installed on the transmission shaft 213. The clamping seat 208 is rotatably connected to a double-section lead screw 214 and is slidably connected to two mirror-image-arranged sampling claws 202. The sampling claws 202 are threadedly connected to the double-section lead screw 214, and a fourth gear 215 is installed on the double-section lead screw 214, and the fourth gear 215 is meshed with the ring gear shaft 207; the clamping motor 203 is transmission-connected to the ring gear shaft 207, and the toggle motor 204 is transmission-connected to the transmission shaft 213.
[0026] When the sampling box 104 is in the sampling area, the guide assembly moves the telescopic assembly and the sampling assembly 2 to the top of the sampling box 104. At this time, the telescopic assembly drives the sampling assembly 2 to extend, so that the sampling assembly 2 contacts the ore in the sampling box 104. At the same time, the toggle motor 204 is started, driving the transmission shaft 213 to rotate, and the transmission shaft 213 drives the clamping seat 208 to rotate. When the clamping seat 208 rotates, the two sampling claws 202 also start to rotate. The rotation of the sampling claws 202 can toggle the ore in the sampling box 104 to prevent the ore from being sampled. The sample claw 202 is in rigid compression contact with the ore, and then the clamping motor 203 is started, and the clamping motor 203 drives the ring gear shaft 207 to move longitudinally, and the ring gear shaft 207 movably drives the fourth gear 215 to rotate, and the fourth gear 215 drives the double-section lead screw 214 to rotate. Since the two sections of threads set on the double-section lead screw 214 have opposite rotation directions, the two sampling claws 202 are close to each other at this time to clamp part of the ore, and then the sampling component 2 is reset under the joint action of the telescopic component and the guide component to complete a sampling.
[0027] Through the above arrangement, when sampling the ore, the sampling claw 202 can be prevented from being rigidly squeezed with the ore, which can prevent the ore from being broken on the one hand; on the other hand, the sampling claw 202 can be protected to reduce its damage.
[0028] Embodiment 2:
[0029] This embodiment further expands the sampling component 2 on the basis of the embodiment 1. Figures 4 - 6 As shown, the toggle motor 204 is provided with a first gear 209, the transmission shaft 213 is provided with a second gear 210, and the second gear 210 is meshed with the first gear 209; the clamping motor 203 is provided with a worm 205, the sampling housing 201 is rotatably connected to an intermediate shaft 206, a worm wheel 211 and a third gear 212 are provided on the intermediate shaft 206, the worm wheel 211 is meshed with the worm 205, and the third gear 212 is meshed with the ring gear shaft 207.
[0030] When the clamping motor 203 is started, the clamping motor 203 drives the worm 205 to rotate, the worm 205 drives the worm wheel 211 to rotate, the worm wheel 211 drives the third gear 212 to rotate through the intermediate shaft 206, and the third gear 212 drives the ring gear shaft 207 to move longitudinally; when the toggle motor 204 is started, the toggle motor 204 drives the first gear 209 to rotate, the first gear 209 drives the second gear 210 to rotate, and the second gear 210 drives the transmission shaft 213 to rotate.
[0031] Through the above arrangement, the clamping motor 203 and the toggle motor 204 can be arranged together, which can effectively reduce the width of the sampling shell 201, that is, reduce its cross-sectional area, thereby increasing the distribution area of the sampling points and facilitating the layout of the power cables.
[0032] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0033] Embodiment 3:
[0034] This embodiment further expands the telescopic component on the basis of embodiment 1. Figure 3 As shown, the telescopic assembly includes a guide motor 111, one end of the guide motor 111 is connected to the sampling shell 201, and the other end is connected to the guide assembly.
[0035] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.
[0036] Embodiment 4:
[0037] This embodiment further expands the guide component on the basis of embodiment 1. Figure 3 As shown, the guide assembly includes a guide shaft 109, a transfer shaft 110, and a transverse slider 106. The guide shaft 109 and the transfer shaft 110 are both rotatably connected to the sampling rack 102. The transverse slider 106 is slidably connected to the guide shaft 109 and threadedly connected to the transfer shaft 110. A guide motor 111 is installed on the sampling rack 102, the guide motor 111 is connected to the transfer shaft 110, and the transverse slider 106 is connected to the telescopic assembly.
[0038] When the guide motor 111 is started, the transfer shaft 110 is driven to rotate. At this time, the transverse slider 106 begins to slide horizontally, driving the telescopic component and the sampling component 2 to move. The guide motor 111 is controlled by the control system. When the sampling component 2 is above the sampling box 104, the guide motor 111 will also drive the sampling component 2 to move, but the moving distance is random, so that the sampling component 2 can randomly sample in different areas of the sampling box 104. The control system is a commercially available product, and the specific model is adaptively selected by technicians in this field and will not be repeated here.
[0039] The other parts of this embodiment are the same as those of the above embodiment, and will not be described in detail.
[0040] Embodiment 5:
[0041] This embodiment is further extended on the basis of Embodiment 1, specifically as Figure 2 shown. A conveying roller 108 is rotatably connected to the transport rack 101. A transport belt 103 is sleeved on the conveying roller 108. The sampling box 104 is placed on the transport belt 103. A weighing device 107 is installed on the transport rack 101.
[0042] The transport belt 103 drives the sampling box 104 to move, thereby transferring the ore from the ore yard to the factory area. At the same time, the sampling box 104 will pass by the weighing device 107 during the transfer. The weighing device 107 is used to weigh the ore in the sampling box 104 to prevent overloading.
[0043] The other parts of this embodiment are the same as those of the above embodiment, and will not be described in detail.
[0044] Embodiment 6:
[0045] This embodiment is further extended on the basis of Embodiment 1, specifically as Figure 1 shown. A sample collection box 105 is installed on the transport rack 101.
[0046] Each time the sampling component 2 takes a sample, the sample will be stored in the sample collection box 105. There is no need for personnel to collect it each time. After multiple random samplings, the sample in the sample collection box 105 can be taken away for analysis.
[0047] The other parts of this embodiment are the same as those of the above embodiment, and will not be described in detail.
[0048] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention falls within the protection scope of the present invention.
Claims
1. An automatic sampling device for mine ore dressing, characterized in that: It comprises a transport rack (101), a sampling rack (102), and a sampling box (104), wherein the sampling rack (102) is mounted on the sampling rack (102), a guide assembly is mounted on the sampling rack (102), a telescopic assembly is arranged on the guide assembly, and a sampling assembly (2) is arranged on the telescopic assembly; The sampling assembly (2) comprises a sampling shell (201), a clamping motor (203), and a toggle motor (204); the clamping motor (203) and the toggle motor (204) are mounted on the sampling shell (201); the sampling shell (201) is rotatably connected to a transmission shaft (213); a slidably connected gear ring shaft (207) and a fixedly connected clamping seat (208) are mounted on the transmission shaft (213); a double-section lead screw (214) is rotatably connected to the clamping seat (208) and two mirror-image-arranged sampling claws (202) are slidably connected; the sampling claws (202) are threadedly connected to the double-section lead screw (214); a fourth gear (215) is mounted on the double-section lead screw (214); the fourth gear (215) is meshed with the gear ring shaft (207); the clamping motor (203) is transmission-connected to the gear ring shaft (207); and the toggle motor (204) is transmission-connected to the transmission shaft (213).
2. The fully automatic sampling device for mine ore dressing according to claim 1, characterized in that: The toggle motor (204) is provided with a first gear (209), the transmission shaft (213) is provided with a second gear (210), and the second gear (210) meshes with the first gear (209); the clamping motor (203) is provided with a worm (205), the sampling housing (201) is rotatably connected to an intermediate shaft (206), a worm wheel (211) and a third gear (212) are provided on the intermediate shaft (206), the worm wheel (211) meshes with the worm (205), and the third gear (212) meshes with the ring gear shaft (207).
3. The fully automatic sampling device for mine ore dressing according to claim 1, characterized in that: The telescopic assembly comprises a guide motor (111); one end of the guide motor (111) is connected to the sampling shell (201), and the other end is connected to the guide assembly.
4. An automatic sampling device for mine ore dressing according to claim 1, characterized in that: The guide assembly comprises a guide shaft (109), a transfer shaft (110), and a transverse sliding block (106); the guide shaft (109) and the transfer shaft (110) are both rotatably connected to the sampling frame (102); the transverse sliding block (106) is slidably connected to the guide shaft (109) and is threadedly connected to the transfer shaft (110); a guide motor (111) is installed on the sampling frame (102); the guide motor (111) is connected to the transfer shaft (110), and the transverse sliding block (106) is connected to the telescopic assembly.
5. The fully automatic sampling device for mine ore dressing according to claim 1, wherein: The transport frame (101) is rotatably connected to a conveying roller (108), a conveying belt (103) is sleeved on the conveying roller (108), the sampling box (104) is placed on the conveying belt (103), and a weighing device (107) is installed on the transport frame (101).
6. The fully automatic sampling device for mine ore dressing according to claim 1, characterized in that: A sample collection box (105) is installed on the transport rack (101).
Citation Information
Cited By
Sampling equipment for mine beneficiation
CN224051650U