Pressure test device for pressure-bearing container
By introducing an explosion-proof box structure into the pressure test device of the pressure bearing container, the problem of debris concentration below the device is solved, and the safety restrictions and convenient cleaning of debris are achieved, which improves the operation safety and convenience of equipment maintenance.
Patent Information
- Application Number
- CN202422276742.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-18
AI Technical Summary
When the existing pressure-bearing container pressure test device explodes, debris are concentrated below the inside of the device, which increases the difficulty of cleaning and safety risks.
A device including a substrate, a vertical plate, a threaded rod, an explosion-proof box, an electric telescopic rod and a motor is designed. The explosion-proof box is driven vertically by a threaded rod and a motor. The explosion-proof box is equipped with a sealing mechanism and explosion-proof glass inside the explosion-proof box. The debris are confined in the explosion-proof box and can be moved vertically for easy cleaning.
Effectively prevent the impact of debris on external staff, reduce the difficulty of cleaning, and ensure the safety and operational reliability of the equipment.
Smart Images

Figure CN223122734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure tests for pressure vessels, and specifically relates to a pressure test device for pressure vessels. Background Technique
[0002] In modern industrial production, pressure vessels are widely used in fields such as petrochemical, energy, and manufacturing. These vessels must withstand extreme environments such as high temperature and high pressure during use, so extremely high requirements are placed on their safety and reliability. In order to ensure that these vessels do not have safety accidents such as leakage and explosion during actual use, regular pressure tests are essential.
[0003] A pressure test device for a pressure vessel disclosed in Chinese Patent with the publication number CN214472401U includes a bottom plate, a protection mechanism, a sealing mechanism, and a conveying mechanism; the protection mechanism includes a fixed frame, side doors, dampers, and baffles; the protection mechanism includes a top plate, a sealing ring, a pipe body, and a sleeve shaft; the conveying mechanism includes a bearing plate, a conveying plate, a guide plate, and a rotating shaft. This application is provided with a fixed frame capable of placing the pressure vessel, and during the test process, multiple baffles are provided to achieve a protective effect, avoiding the problem of dangerous accidents when the pressure vessel is subjected to extreme pressure, and improving the safety performance of the test device.
[0004] Regarding the above related technologies, there are some deficiencies in this device. During actual use, the test position of the pressure vessel is located in a non - movable device. Once the vessel explodes during the test, the generated fragments will concentrate below the interior of the device. Due to the obstruction of mechanical components below the interior of the device, it increases the difficulty of cleaning after the accident and also affects the maintenance and safety of the equipment. Therefore, it is necessary to provide a pressure test device for pressure vessels to solve the above technical problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a pressure test device for pressure vessels to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A pressure test device for a pressure vessel, which includes:
[0008] A base plate and a pressure vessel, both sides of the top of the base plate are fixedly installed with vertical plates, sliding grooves are opened on the opposite sides of the two vertical plates, a fixed cavity is arranged inside the base plate, a threaded rod is rotatably installed inside the sliding groove, and the bottom end of the threaded rod sequentially penetrates the bottom of the inner wall of the sliding groove and the top of the base plate and extends into the fixed cavity to be rotatably connected with a bearing installed on the inner wall of the fixed cavity;
[0009] Adjusting blocks are sleeved on the outer walls of the two threaded rods, and the adjusting blocks are slidably connected to the sliding grooves. Connecting frames are fixedly installed on the opposite sides of the two adjusting blocks, and an explosion-proof box is fixedly installed between the two connecting frames. A sealing mechanism is arranged above the interior of the explosion-proof box, a driving mechanism is arranged inside the fixed cavity, and explosion-proof glass is arranged on the front of the explosion-proof box.
[0010] Preferably, the sealing mechanism includes an electric telescopic rod, and the electric telescopic rod is fixedly installed on the top of the explosion-proof box. The driving end of the electric telescopic rod penetrates through the top of the explosion-proof box and extends above the interior of the explosion-proof box. A pressing plate is fixedly installed at the driving end of the electric telescopic rod. A pipe body is fixedly inserted and installed on one side of the top of the pressing plate, and the top end of the pipe body penetrates through the top of the inner wall of the explosion-proof box and extends above the top of the explosion-proof box. The pipe body is slidably connected to the explosion-proof box. A sealing gasket is fixedly installed at the bottom of the pressing plate, and a pressure sensor is fixedly installed at the bottom of the pressing plate.
[0011] Preferably, limiting blocks are fixedly installed above the opposite sides of the two vertical plates, and limiting plates are fixedly installed on both sides of the explosion-proof box. The limiting blocks are slidably connected to the limiting plates through sliding grooves opened on them.
[0012] Preferably, the driving mechanism includes a worm, and the worm is rotatably installed inside the fixed cavity. Worms are fixedly installed on the outer walls of the bottom ends of the two threaded rods, and the worms are meshed with the worm. A motor is fixedly installed on one side of the base plate, and the driving end of the motor penetrates through one side of the base plate and extends into the fixed cavity to be fixedly connected to one end of the worm.
[0013] Preferably, a plurality of stabilizing blocks are fixedly installed at the bottom of the explosion-proof box. Card slots corresponding to the positions and quantities of the stabilizing blocks are opened on the top of the base plate, and the card slots are clamped with the stabilizing blocks.
[0014] Preferably, a threaded hole adapted to the threaded rod is opened at the top of the adjusting block, and the adjusting block is threadedly connected to the threaded rod through the threaded hole opened at its top.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model uses the cooperation of a substrate, a vertical plate, a connecting frame, a pipe body, an electric telescopic rod, a chute, a threaded rod, an explosion-proof box, an adjusting block, a motor, a fixed cavity, a worm, a pressure-bearing container, a sealing gasket and a pressing plate. When there is a problem with the quality of the pressure-bearing container and it explodes during the test, the fragments generated will be blocked by the structure of the explosion-proof box and confined inside the explosion-proof box. This design effectively prevents the fragments from affecting the external staff of the device, thereby improving the operation safety. The fragments generated by the explosion will eventually concentrate in the top area of the substrate inside the explosion-proof box. For the convenience of later cleaning, the explosion-proof box is designed with a function of vertical movement. By controlling the vertical movement of the explosion-proof box, the explosion-proof box is lifted upwards, so that the top area of the substrate is exposed. Since there is no obstruction by any mechanical components on the top of the substrate, the staff can clean the fragments on the top very conveniently and quickly. This design reduces the cleaning difficulty after the accident and ensures the normal maintenance and operation safety of the equipment.
[0017] 2. Through the setting of the pressure sensor, when conducting a pressure test on the pressure-bearing container, the pressure sensor is responsible for real-time monitoring of the pressure inside the pressure-bearing container. These pressure data will be transmitted in real time through the sensor and displayed in the form of data on the external main controller. This data display enables the staff to accurately grasp the pressure change during the test and take necessary countermeasures in a timely manner according to the real-time data, thereby improving the practicability and safety of the device.
[0018] 3. Through the cooperation of the card slot and the stabilizing block, during the test, the explosion-proof box is closed on the top of the substrate, and the stabilizing block located at the bottom of the explosion-proof box will directly insert into the inside of the card slot on the top of the substrate, improving the connection firmness between the explosion-proof box and the substrate, enabling the explosion-proof box to have a stronger protection effect, and effectively protecting the safety during the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the utility model.
[0020] Figure 2 is a schematic front sectional structural diagram of the utility model.
[0021] Figure 3 is a schematic structural diagram of the sealing mechanism in the utility model.
[0022] Figure 4 is for the Figure 2 enlarged structural diagram at position A in the utility model.
[0023] In the figure: 1, substrate; 2, vertical plate; 3, connecting frame; 4, pipe body; 5, limiting plate; 6, limiting block; 7, electric telescopic rod; 8, chute; 9, threaded rod; 10, explosion-proof box; 11, worm gear; 12, explosion-proof glass; 13, sealing mechanism; 14, adjusting block; 15, motor; 16, fixed cavity; 17, worm; 18, pressure-bearing container; 19, sealing gasket; 20, pressing plate; 21, pressure sensor; 22, clamping groove; 23, stabilizing block. Detailed implementation manners
[0024] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0025] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1-4 , an embodiment provided by the present utility model:
[0029] A pressure test device for a pressure-bearing container, which includes:
[0030] The substrate 1 and the pressure-bearing container 18 are provided. On both sides of the top of the substrate 1, vertical plates 2 are fixedly installed. Sliding grooves 8 are formed on the opposite sides of the two vertical plates 2. A fixed cavity 16 is arranged inside the substrate 1. A threaded rod 9 is rotatably installed inside the sliding groove 8. The bottom end of the threaded rod 9 sequentially penetrates the bottom of the inner wall of the sliding groove 8 and the top of the substrate 1 and extends into the fixed cavity 16, where it is rotatably connected to a bearing installed on the inner wall of the fixed cavity 16;
[0031] Adjusting blocks 14 are sleeved on the outer walls of the two threaded rods 9, and the adjusting blocks 14 are slidably connected to the sliding grooves 8. Connecting frames 3 are fixedly installed on the opposite sides of the two adjusting blocks 14. An explosion-proof box 10 is fixedly installed between the two connecting frames 3. A sealing mechanism 13 is arranged above the inside of the explosion-proof box 10. A driving mechanism is arranged inside the fixed cavity 16. An explosion-proof glass 12 is arranged on the front of the explosion-proof box 10. The setting of the explosion-proof glass 12 facilitates the staff to observe the situation inside the box through the explosion-proof glass 12. At the same time, the explosion-proof glass 12 can effectively prevent the fragments generated by explosion or impact from flying out of the box.
[0032] The sealing mechanism 13 includes an electric telescopic rod 7, and the electric telescopic rod 7 is fixedly installed on the top of the explosion-proof box 10. The driving end of the electric telescopic rod 7 penetrates the top of the explosion-proof box 10 and extends above the inside of the explosion-proof box 10. A pressing plate 20 is fixedly installed at the driving end of the electric telescopic rod 7. A pipe body 4 is fixedly inserted and installed on one side of the top of the pressing plate 20. The top end of the pipe body 4 penetrates the top of the inner wall of the explosion-proof box 10 and extends above the top of the explosion-proof box 10. The pipe body 4 is slidably connected to the explosion-proof box 10. A sealing gasket 19 is fixedly installed at the bottom of the pressing plate 20, and a pressure sensor 21 is fixedly installed at the bottom of the pressing plate 20.
[0033] In one embodiment, limit blocks 6 are fixedly installed above the opposite sides of the two vertical plates 2. Limit plates 5 are fixedly installed on both sides of the explosion-proof box 10. The limit blocks 6 are slidably connected to the limit plates 5 through the sliding grooves formed thereon, which improves the vertical movement stability of the explosion-proof box 10, and further enhances the connection stability between the explosion-proof box 10 and the vertical plates 2, which is beneficial to the stable use of the explosion-proof box 10.
[0034] In one preferred embodiment, the driving mechanism includes a worm 17, and the worm 17 is rotatably installed inside the fixed cavity 16. Worms 11 are fixedly installed on the outer walls of the bottom ends of the two threaded rods 9, and the worms 11 are meshed with the worm 17. A motor 15 is fixedly installed on one side of the substrate 1. The driving end of the motor 15 penetrates one side of the substrate 1 and extends into the fixed cavity 16 and is fixedly connected to one end of the worm 17, realizing the vertical movement of the explosion-proof box 10 in a mechanical driving manner.
[0035] In one embodiment, a plurality of stabilizing blocks 23 are fixedly installed at the bottom of the explosion-proof box 10. Corresponding slots 22 are provided at the top of the substrate 1 in terms of position and quantity, and the slots 22 are snap-connected to the stabilizing blocks 23, improving the firmness of the explosion-proof box 10 closed on the top of the substrate 1.
[0036] In one preferred embodiment, a threaded hole adapted to the threaded rod 9 is provided at the top of the adjusting block 14, and the adjusting block 14 is threadedly connected to the threaded rod 9 through the threaded hole provided at its top.
[0037] The working principle of the present utility model is as follows: All electrical components mentioned in the text are electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed power connection technology will not be elaborated in the text. During use, first control the motor 15 to start working. The driving end of the motor 15 drives the worm 17 to rotate. Through the meshing of the worm 17 and the worm wheel 11, the two worm wheels 11 rotate synchronously. The rotation of the worm wheel 11 drives the threaded rod 9 to rotate. Through the threaded transmission between the threaded rod 9 and the adjusting block 14, and the sliding relationship between the adjusting block 14 and the sliding groove 8, the two adjusting blocks 14 stably move vertically synchronously. The movement of the adjusting block 14 drives the explosion-proof box 10 to move through the connecting frame 3, so that the explosion-proof box 10 originally closed on the top of the substrate 1 moves up to a certain height. Then directly place the pressure-bearing container 18 on the top of the substrate 1 directly below the explosion-proof box 10. Subsequently, control the explosion-proof box 10 to move downward and close on the top of the substrate 1. At the same time, control the electric telescopic rod 7 to start working. The driving end of the electric telescopic rod 7 drives the pressing plate 20 to move vertically above the inside of the explosion-proof box 10, so that the pressing plate 20 moves downward and directly presses on the top opening of the pressure-bearing container 18. And through the setting of the sealing gasket 19 at the bottom of the pressing plate 20, the sealing effect of the pressing plate 20 on the top opening of the pressure-bearing container 18 is ensured, avoiding air leakage during subsequent experiments. At this time, connect the external end of the pipe body 4 outside the explosion-proof box 10 to a high-pressure pump, and conduct a pressure test on the pressure-bearing container 18 through the end of the pipe body 4 inside the pressure-bearing container 18. After the test is qualified, directly control the explosion-proof box 10 to move up, so that the explosion-proof box 10 loses the sealing effect on the pressure-bearing container 18, and then the pressure-bearing container 18 on the top of the substrate 1 can be directly taken away. If there is a problem with the quality of the pressure-bearing container 18 and it explodes during the test, the generated fragments will be blocked by the structure of the explosion-proof box 10 and restricted inside the explosion-proof box 10. This design effectively prevents the influence of the fragments on the external staff of the device, thereby improving the operation safety. The generated fragments will eventually concentrate in the top area of the substrate 1 inside the explosion-proof box 10. For the convenience of later cleaning, the explosion-proof box 10 is designed with a function of vertical movement. By controlling the vertical movement of the explosion-proof box 10, the explosion-proof box 10 is lifted upward, so that the top area of the substrate 1 is exposed. Since there is no obstruction of any mechanical components on the top of the substrate 1, the staff can clean the fragments on the top very conveniently and quickly. This design reduces the cleaning difficulty after the accident and ensures the normal maintenance and operation safety of the equipment.
[0038] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A pressure test device for a pressure-bearing container, characterized in that, It includes: A substrate (1) and a pressure-bearing container (18). On both sides of the top of the substrate (1), vertical plates (2) are fixedly installed. Slide grooves (8) are formed on the opposite sides of the two vertical plates (2). A fixed cavity (16) is arranged inside the substrate (1). A threaded rod (9) is rotatably installed inside the slide groove (8), and the bottom end of the threaded rod (9) sequentially penetrates the bottom of the inner wall of the slide groove (8) and the top of the substrate (1) and extends into the fixed cavity (16) to be rotatably connected with a bearing installed on the inner wall of the fixed cavity (16). Adjusting blocks (14) are sleeved on the outer walls of the two threaded rods (9), and the adjusting blocks (14) are slidably connected with the slide grooves (8). Connecting frames (3) are fixedly installed on the opposite sides of the two adjusting blocks (14). An explosion-proof box (10) is fixedly installed between the two connecting frames (3). A sealing mechanism (13) is arranged above the inside of the explosion-proof box (10). A driving mechanism is arranged inside the fixed cavity (16). An explosion-proof glass (12) is arranged on the front of the explosion-proof box (10).
2. The pressure test device for a pressure-bearing container according to claim 1, wherein: The sealing mechanism (13) includes an electric telescopic rod (7), and the electric telescopic rod (7) is fixedly installed on the top of the explosion-proof box (10). The driving end of the electric telescopic rod (7) penetrates the top of the explosion-proof box (10) and extends to the upper part inside the explosion-proof box (10). A pressing plate (20) is fixedly installed at the driving end of the electric telescopic rod (7). A pipe body (4) is fixedly inserted and installed on one side of the top of the pressing plate (20), and the top end of the pipe body (4) penetrates the top of the inner wall of the explosion-proof box (10) and extends above the top of the explosion-proof box (10). The pipe body (4) is slidably connected with the explosion-proof box (10). A sealing gasket (19) is fixedly installed at the bottom of the pressing plate (20). A pressure sensor (21) is fixedly installed at the bottom of the pressing plate (20).
3. The pressure test device for a pressure vessel according to claim 1, characterized in that: Limit blocks (6) are fixedly installed above the opposite sides of the two vertical plates (2). Limit plates (5) are fixedly installed on both sides of the explosion-proof box (10), and the limit blocks (6) are slidably connected with the limit plates (5) through slide ways formed thereon.
4. A pressure test device for a pressure-bearing container according to claim 1, characterized in that: The driving mechanism includes a worm (17), and the worm (17) is rotatably installed inside the fixed cavity (16). Worms (11) are fixedly installed on the outer walls of the bottom ends of the two threaded rods (9), and the worms (11) are meshed with the worm (17). A motor (15) is fixedly installed on one side of the substrate (1), and the driving end of the motor (15) penetrates one side of the substrate (1) and extends into the fixed cavity (16) to be fixedly connected with one end of the worm (17).
5. A pressure test device for a pressure vessel according to claim 1, characterized in that: A plurality of stabilizing blocks (23) are fixedly installed at the bottom of the explosion-proof box (10). Card slots (22) corresponding to the positions and quantities of the stabilizing blocks (23) are formed on the top of the substrate (1), and the card slots (22) are clamped with the stabilizing blocks (23).
6. The pressure test device for a pressure-bearing container according to claim 1, characterized in that: Threaded holes adapted to the threaded rods (9) are formed at the tops of the adjusting blocks (14), and the adjusting blocks (14) are threadedly connected with the threaded rods (9) through the threaded holes formed at their tops.
Citation Information
Patent Citations
Pressure test device for pressure-bearing container
CN214472401U