Device for testing breaking strength of ceramic filter tube

By designing the ceramic filter tube support frame and filter tube fixing mechanism, combined with a screw and a tension gauge, the problem of large error in the flexural strength test results of the ceramic filter tube is solved, and accurate testing of filter tubes of different specifications is achieved.

CN223122740UActive Publication Date: 2025-07-18ZHEJIANG ZHIYUAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422224295.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-18
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing ceramic filter tube flexural strength test device has a large error in the test results and cannot effectively fix the filter tubes of different specifications.

Method used

A test device including a ceramic filter tube support frame and a filter tube fixing mechanism was designed. The verticality of the filter tube is ensured through the combination of ceramic fiber washer and venturi tube, and the combined structure of a screw and a tension gauge is used for precise stretching to avoid human error.

Benefits of technology

It improves the accuracy of the test results, can adapt to the flexural strength test of filter tubes of different specifications, reduces manpower errors, and improves the reliability of the test.

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Abstract

The utility model discloses a ceramic filter tube breaking strength testing device, which relates to the technical field of ceramic filter tube testing, and comprises a ceramic filter tube support frame and a ceramic filter tube main body, the top of the ceramic filter tube support frame is provided with a filter tube fixing mechanism, and the middle lower part of the ceramic filter tube support frame is provided with a filter tube breaking tension measuring mechanism. The filter tube fixing mechanism comprises a pattern plate and a pressing plate, and the pattern plate is movably connected to the top of the ceramic filter tube supporting frame. Through the design of the ceramic filter tube supporting frame, the ceramic filter tube body can penetrate through the ceramic fiber gasket and then be inserted into the inner cavity of the pattern plate, then the Venturi tube and the pressing plate are sequentially installed above the ceramic filter tube body, and then the perpendicularity of the ceramic filter tube body can be adjusted by adjusting the tightening degree of the fastening bolt. Therefore, the ceramic filter tube main body can be ensured to be completely vertical, the mounting effect of the ceramic filter tube main body is improved, and the accuracy of subsequent test results is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic filter tube testing, and particularly relates to a device for testing the flexural strength of a ceramic filter tube. Background Technique

[0002] A ceramic filter tube is a filtering device mainly made of ceramic materials, with characteristics such as high temperature resistance, corrosion resistance, long service life, and high filtration accuracy. It is mainly applied to industries such as glass, glass fiber, cement, steel, electric power, chemical industry, synthetic rubber, textile, pharmaceutical, and food processing, for removing pollutants in industrial production tail gas to achieve the purpose of tail gas purification.

[0003] During the production process of ceramic filter tubes, flexural strength testing is required to evaluate the performance of ceramic filter tubes under bending forces and understand the bending failure limit of ceramic filter tubes. When existing testing devices are in use, only components such as hoop are used for simple fixation of ceramic filter tubes, which will lead to a large error in test results. Content of the Utility Model

[0004] The purpose of the utility model is to provide a device for testing the flexural strength of a ceramic filter tube to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the technical solutions adopted by the utility model are as follows:

[0006] A device for testing the flexural strength of a ceramic filter tube includes a ceramic filter tube support frame and a ceramic filter tube main body. A filter tube fixing mechanism is arranged at the top of the ceramic filter tube support frame, and a filter tube breaking tensile force measuring mechanism is arranged in the middle and lower part of the ceramic filter tube support frame.

[0007] The filter tube fixing mechanism includes a perforated plate and a pressing plate. The perforated plate is movably connected to the top of the ceramic filter tube support frame. The ceramic filter tube support frame is fixedly installed on the top of a support bottom plate. A perforated plate fixing part is movably connected to the top of the perforated plate, and the perforated plate fixing part is detachably connected to the top of the ceramic filter tube support frame. A ceramic fiber washer is movably connected to the top of the perforated plate. The ceramic filter tube main body is movably connected to the top of the ceramic fiber washer. The outer wall of the ceramic filter tube main body is movably connected to the hole wall of the perforated plate with a certain clearance. A venturi tube is movably inserted into the top of the ceramic filter tube main body. The pressing plate is movably connected to the top of the venturi tube. A fastening bolt is movably connected to the top of the pressing plate. A fixed-distance sleeve is movably connected between the pressing plate and the perforated plate. The perforated plate, the fixed-distance sleeve, and the pressing plate are connected into a whole through the fastening bolt.

[0008] Preferably, the filter tube breaking tensile force measuring mechanism includes a pushing support and a pull ring sleeve. The pushing support is fixedly installed on the top of the supporting bottom plate and is located on one side of the ceramic filter tube support frame. An arc-shaped component is fixedly installed on the side of the pushing support that contacts the ceramic filter tube body.

[0009] Preferably, a base is fixedly installed on the side of the pushing support close to the ceramic filter tube body, and a supporting plate is slidably connected to the top of the base.

[0010] Preferably, a lead screw is threadedly connected to the column of the pushing support. A handwheel is fixedly installed on one side of the lead screw, and a receiving sleeve is rotatably connected to the outer wall on the other side of the lead screw.

[0011] Preferably, the receiving sleeve is fixedly installed on the top of the vertical plate of the supporting plate, and a tensiometer is fixedly installed on the top of the flat plate of the supporting plate.

[0012] Preferably, the pull ring sleeve is movably sleeved on the outer wall of the ceramic filter tube body, and the measuring end of the tensiometer is movably connected to the other end of the pull ring sleeve.

[0013] Due to the adoption of the above technical solutions, the technical progress achieved by the present utility model compared with the prior art is as follows:

[0014] 1. The present utility model provides a ceramic filter tube flexural strength testing device to solve the problem of large errors in the test results of the existing structure. Through the design of the ceramic filter tube support frame, the ceramic filter tube body can be passed through the ceramic fiber gasket and then inserted into the inner cavity of the flower plate. Immediately afterwards, the venturi tube and the pressing plate are sequentially installed above the ceramic filter tube body. Subsequently, the perpendicularity of the ceramic filter tube body can be adjusted by adjusting the tightening degree of the fastening bolt, thereby ensuring that the ceramic filter tube body is completely vertical, improving the installation effect of the ceramic filter tube body, and further improving the accuracy of the subsequent test results.

[0015] 2. The present utility model provides a ceramic filter tube flexural strength testing device to solve the problem of large errors in the test results obtained by only stretching the tensiometer manually. By rotating the handwheel, while driving the lead screw to rotate, the lead screw can be made to rotate and displace to the right. Then, through the transmission of the receiving sleeve, the supporting plate can be driven to slide to the right on the top of the base, thereby realizing the function of gradually stretching the tensiometer, avoiding the problem of large errors in the test results obtained by only stretching the tensiometer manually, and improving the accuracy of the test results of this structure.

[0016] 3. Through the design of the movable flower plate, the problem of insufficient installation and disassembly space height of the ceramic filter tube body can be avoided; and the design height of the ceramic filter tube support frame considers sufficient margins, which can not only meet the flexural strength tests of conventional size filter tubes, but also meet the flexural strength tests of enhanced and large-size filter tubes. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 for Figure 1 A magnified view of structure A in FIG.

[0019] Figure 3 for Figure 1 A magnified view of structure B in FIG.

[0020] Figure 4 This is a schematic diagram of the exploded structure of the filter tube fixing mechanism of the utility model;

[0021] Figure 5 for Figure 4 Enlarged view of structure C in FIG.

[0022] In the figure: 1. Support bottom plate; 11. Ceramic filter tube body; 2. Filter tube fixing mechanism; 21. Ceramic filter tube support frame; 22. Flower plate; 23. Flower plate fixing piece; 24. Ceramic fiber gasket; 25. Venturi tube; 26. Pressing plate; 27. Fastening bolt; 3. Filter tube breaking force measuring mechanism; 31. Pushing bracket; 32. Arc-shaped component; 33. Base; 34. Supporting plate; 35. Tension gauge; 36. Pull ring sleeve; 37. Screw rod; 38. Adapter sleeve; 39. Handwheel. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the embodiments:

[0024] like Figures 1-5As shown in the figure, the utility model provides a device for testing the flexural strength of a ceramic filter tube, which includes a ceramic filter tube support frame 21 and a ceramic filter tube main body 11. A filter tube fixing mechanism 2 is arranged at the top of the ceramic filter tube support frame 21, and a filter tube breaking tensile force measuring mechanism 3 is arranged in the middle and lower part of the ceramic filter tube support frame 21. The filter tube fixing mechanism 2 includes a flower plate 22 and a pressing plate 26. The flower plate 22 is movably connected to the top of the ceramic filter tube support frame 21. The ceramic filter tube support frame 21 is fixedly installed on the top of a support base plate 1. A flower plate fixing part 23 is movably connected to the top of the flower plate 22. The flower plate fixing part 23 is detachably connected to the top of the ceramic filter tube support frame 21. A ceramic fiber washer 24 is movably connected to the top of the flower plate 22. The ceramic filter tube main body 11 is movably connected to the top of the ceramic fiber washer 24. The outer wall of the ceramic filter tube main body 11 is movably connected to the hole wall of the flower plate 22 with a certain movement gap. A Venturi tube 25 is movably inserted into the top of the ceramic filter tube main body 11. The top of the Venturi tube 25 is movably connected to a pressing plate 26. A fastening bolt 27 is movably connected to the top of the pressing plate 26. A fixed-distance sleeve is movably connected between the pressing plate 26 and the flower plate 22. The flower plate 22, the fixed-distance sleeve, and the pressing plate 26 are connected into one body through the fastening bolt 27. When positioning the ceramic filter tube main body 11, pass the bottom of the ceramic filter tube main body 11 through the ceramic fiber washer 24, and then insert it into the inner cavity of the flower plate 22. Immediately install the Venturi tube 25 and the pressing plate 26 in sequence above the ceramic filter tube main body 11. Then, the verticality of the ceramic filter tube main body 11 can be adjusted by adjusting the tightening degree of the fastening bolt 27, thereby ensuring that the ceramic filter tube main body 11 is completely vertical. The designed height of the ceramic filter tube support frame 21 can meet the flexural strength tests of ceramic filter tubes of different specifications.

[0025] Further, as Figures 1-5As shown in the figure, the filter tube breaking tensile force measuring mechanism 3 includes a pushing support 31 and a pull ring sleeve 36. The pushing support 31 is fixedly installed on the top of the support bottom plate 1 and is located on one side of the ceramic filter tube support frame 21. An arc-shaped component 32 is fixedly installed on the side of the pushing support 31 that contacts the ceramic filter tube body 11. A base 33 is fixedly installed on the side of the pushing support 31 close to the ceramic filter tube body 11. A support plate 34 is slidably connected to the top of the base 33. A lead screw 37 is threadedly connected to the column of the pushing support 31. A hand wheel 39 is fixedly installed on one side of the lead screw 37. A receiving sleeve 38 is rotatably connected to the outer wall on the other side of the lead screw 37. The receiving sleeve 38 is fixedly installed on the top of the vertical plate of the support plate 34. A tensile force gauge 35 is fixedly installed on the flat top of the support plate 34. The pull ring sleeve 36 is movably sleeved on the outer wall of the ceramic filter tube body 11. The measuring end of the tensile force gauge 35 is movably connected to the other end of the pull ring sleeve 36. By manually rotating the hand wheel 39, the lead screw 37 can be driven to rotate simultaneously. Through the design of the threaded connection between the pushing support 31 and the lead screw 37, the lead screw 37 is forced to rotate and displace to the right. Then, driven by the receiving sleeve 38, the support plate 34 slides to the right on the top of the base 33. Thus, the function of gradually stretching the tensile force gauge 35 can be realized, which is convenient for the anti-bending strength test work.

[0026] Next, the working principle of the ceramic filter tube anti-bending strength test device will be specifically described.

[0027] As Figures 1-5 shown in the figure, first, the ceramic filter tube body 11 is positioned. The bottom of the ceramic filter tube body 11 is passed through the ceramic fiber washer 24, and then it is inserted into the inner cavity of the perforated plate 22. Immediately afterwards, the Venturi tube 25 and the pressing plate 26 are successively installed above the ceramic filter tube body 11. Then, by adjusting the tightening degree of the fastening bolt 27, the verticality of the ceramic filter tube body 11 is adjusted. At this time, the outer wall of the ceramic filter tube body 11 is in contact with the left side of the arc-shaped component 32. Subsequently, the pull ring sleeve 36 is sleeved on the outer wall of the ceramic filter tube body 11, and the installation height of the pull ring sleeve 36 is adjusted so that the measuring end of the tensile force gauge 35 connected thereto is horizontally stressed. Then, the filter tube length L between the arc-shaped component 32 and the pull ring sleeve 36 is measured and recorded. Subsequently, the hand wheel 39 is rotated to adjust the position of the tensile force gauge 35 so that the measuring end of the tensile force gauge 35 is horizontally stressed and the tensile force value is zero. The hand wheel 39 is rotated again to cause the tensile force gauge 35 to displace away from the ceramic filter tube body 11 until the filter tube breaks. The tensile force value F of the tensile force gauge 35 at this time is recorded. Subsequently, the anti-bending strength of the ceramic filter tube can be calculated through the distance L and the tensile force value F.

[0028] It should be noted that in the description of the present disclosure, unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0029] The above has generally described the present utility model in detail, but based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A device for testing the flexural strength of a ceramic filter tube, characterized in that: It includes a ceramic filter tube support frame and a ceramic filter tube main body. A filter tube fixing mechanism is arranged at the top of the ceramic filter tube support frame, and a filter tube breaking tensile force measuring mechanism is arranged in the middle and lower part of the ceramic filter tube support frame; The filter tube fixing mechanism includes a flower plate and a pressing plate. The flower plate is movably connected to the top of the ceramic filter tube support frame. The ceramic filter tube support frame is fixedly installed on the top of the support bottom plate. A flower plate fixing part is movably connected to the top of the flower plate. The flower plate fixing part is detachably connected to the top of the ceramic filter tube support frame. A ceramic fiber washer is movably connected to the top of the flower plate. The ceramic fiber washer is movably connected to the ceramic filter tube main body at the top. There is a certain movement gap between the outer wall of the ceramic filter tube main body and the hole wall of the flower plate. A Venturi tube is movably inserted into the top of the ceramic filter tube main body. The top of the Venturi tube is movably connected to a pressing plate. The top of the pressing plate is movably connected to a fastening bolt. A fixed-distance sleeve is movably connected between the pressing plate and the flower plate. The flower plate, the fixed-distance sleeve and the pressing plate are connected into one body by the fastening bolt.

2. The ceramic filter tube flexural strength testing device according to claim 1, wherein: The filter tube breaking tensile force measuring mechanism includes a top-pushing support and a pull ring sleeve. The top-pushing support is fixedly installed on the top of the support bottom plate and is located on one side of the ceramic filter tube support frame. An arc-shaped part is fixedly installed on the side of the top-pushing support that contacts the ceramic filter tube main body.

3. The ceramic filter tube flexural strength testing device according to claim 2, wherein: A base is fixedly installed on the side of the top-pushing support close to the ceramic filter tube main body. A supporting plate is slidably connected to the top of the base.

4. The ceramic filter tube flexural strength testing device according to claim 3, characterized in that: A lead screw is threadedly connected to the column of the top-pushing support. A hand wheel is fixedly installed on one side of the lead screw. A receiving sleeve is rotatably connected to the outer wall on the other side of the lead screw.

5. A device for testing the flexural strength of a ceramic filter tube according to claim 4, characterized in that: The receiving sleeve is fixedly installed on the top of the vertical plate of the supporting plate. A tensile force meter is fixedly installed on the flat top of the supporting plate.

6. The ceramic filter tube flexural strength testing device according to claim 5, characterized in that: The pull ring sleeve is movably sleeved on the outer wall of the ceramic filter tube main body. The measuring end of the tensile force meter is movably connected to the other end of the pull ring sleeve.