Aluminum foil processing device for aluminum electrolytic capacitor
By introducing a combination of limit ring, tension roller and reel in the aluminum foil processing device, the problem of poor clamping stability of aluminum foil is solved, and the stable winding and anti-wrinkle effect of aluminum foil is achieved.
Patent Information
- Application Number
- CN202422026894.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing aluminum foil processing device for aluminum electrolytic capacitors has fewer contact surfaces when clamping, traction and conveying, resulting in poor clamping stability and unable to effectively prevent aluminum foil wrinkles.
The limit ring in the traction assembly is combined with the traction roller for roller traction. Combined with the elastic combination of the elastic support component in the tension assembly and the tension roller, the elastic tension and stable traction of the aluminum foil are achieved through the control of the tuning screw and the top support cylinder, and the winding function of the reel assembly is combined to ensure that the aluminum foil maintains a suitable tension.
It improves the stability and wrinkle-proof performance of aluminum foil winding, adapts to aluminum foil of different widths, and achieves smooth winding processing.
Smart Images

Figure CN223123757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum electrolytic capacitor processing, in particular to an aluminum foil processing device for aluminum electrolytic capacitors. Background Technique
[0002] Aluminum electrolytic capacitors are widely used in power supplies, inverters, switch-mode power supplies, communication equipment, household appliances, automotive electronic equipment, etc. They mainly consist of two metal foils (usually aluminum) and an electrolyte (usually a liquid). One metal foil serves as the negative electrode (usually an aluminum cylinder), and the other metal foil serves as the positive electrode (usually a bent aluminum strip). Among them, the aluminum foil is an important component of the aluminum electrolytic capacitor. During production and processing, it is generally processed by winding and winding it up for subsequent processes such as slitting. As shown in the existing patent technology: After retrieval, the Chinese Patent Network discloses an aluminum foil processing device for aluminum electrolytic capacitors (publication number CN214378061U). When such a device is used, through the setting of a winding support frame, a winding roller, an anti-wrinkle clamping device, and a spacing adjustment device, the processed aluminum foil passes through the anti-wrinkle clamping device and then winds around the winding roller. The anti-wrinkle clamping device clamps the aluminum foil, and at the same time, the spacing adjustment device adjusts the anti-wrinkle clamping device to clamp the spacing of the aluminum foil, improving the winding efficiency and preventing cutting tilt.
[0003] However, for the aluminum foil processing devices for aluminum electrolytic capacitors adopted in the above-mentioned public patents and the existing market, there are still some deficiencies: The existing method of using an anti-wrinkle clamping device to clamp and traction-convey the aluminum foil has a small contact surface for clamping and traction, poor stability for clamping and conveying the aluminum foil, and a single clamping cannot effectively play a gentle anti-wrinkle protection function. Therefore, those skilled in the art have provided an aluminum foil processing device for aluminum electrolytic capacitors to solve the problems raised in the above background technique. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide an aluminum foil processing device for aluminum electrolytic capacitors, which can effectively solve the problem of poor winding stability of the existing aluminum foil processing device for aluminum electrolytic capacitors in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: An aluminum foil processing device for aluminum electrolytic capacitors, including a support chassis, on one side of the support chassis bracket, two groups of traction components are symmetrically arranged, and on the other side of the support chassis bracket, a tensioning component is arranged between the two groups of traction components, and a reel component is arranged on the other side of the support chassis bracket;
[0006] The traction assembly includes two sets of traction frames that are horizontally opposite to each other. A traction roller is rotatably connected between the two sets of traction frames. A alignment screw rod is rotatably connected inside the roller shaft of the traction roller, and alignment sliding platforms are symmetrically sleeved on the outer side of the shaft rod of the alignment screw rod. A limiting ring sleeved on the outer side of the traction roller is arranged on the outer side of the platform frame of the alignment sliding platform;
[0007] The tensioning assembly includes two sets of top-supporting cylinders that are horizontally opposite to each other. An elastic support component is arranged at the telescopic end of the top-supporting cylinder, and a tensioning frame is arranged at the top end of the arm rod of the elastic support component. A tensioning roller is rotatably connected between the two sets of tensioning frames.
[0008] As a further scheme of the present utility model: One end of the shaft rod of the alignment screw rod is provided with an alignment handwheel, and the alignment screw rod is symmetrically provided with positive and reverse screw threads adapted to the alignment sliding platform on both sides of the midline.
[0009] As a further scheme of the present utility model: The roller surface of the traction roller is symmetrically provided with track chutes for guiding the alignment sliding platform.
[0010] As a further scheme of the present utility model: The elastic support component includes a telescopic cylinder sleeve installed at the telescopic end of the top-supporting cylinder. An arm force pressing rod fixedly connected to the tensioning frame is slidably connected inside the cylinder seat of the telescopic cylinder sleeve, and the tensioning frame and the arm force pressing rod are elastically connected through a compression spring.
[0011] As a further scheme of the present utility model: Lifting guide rods fixedly connected to the telescopic cylinder sleeve are symmetrically slidably connected to both sides of the body of the top-supporting cylinder.
[0012] As a further scheme of the present utility model: The reel assembly includes two sets of reel frames that are horizontally opposite to each other. A winding reel is rotatably connected between the two sets of reel frames, and a side support frame is arranged on one side of the bracket of one of the reel frames. A winding motor for driving the winding reel is arranged at the upper end of the bracket of the side support frame.
[0013] As a further scheme of the present utility model: A pulley A is arranged at the output end of the winding motor, a pulley B is arranged at one end of the roller shaft of the winding reel, and the pulley A and the pulley B are connected by a transmission belt.
[0014] Compared with the prior art, the present utility model has the following beneficial effects:
[0015] When the utility model winds and processes aluminum foil, by using the limit combination of the limit ring and the traction roller in the traction assembly, the aluminum foil with different widths can be traction-transported in a roller-feed traction manner. Then, under the elastic combination of the elastic support component and the tensioning roller in the tensioning assembly, the traction-transported aluminum foil is elastically tensioned, so that the aluminum foil can be wound with a proper tension degree. Subsequently, by using the winding function of the reel assembly, the aluminum foil is stably wound. On the one hand, it has a flexible adjustment and use performance, and can adapt to the winding processing of aluminum foils with different widths. On the other hand, it has a gentle and stable tension-type traction and winding characteristic, which can improve the winding stability and anti-wrinkle performance of the aluminum foil. Brief Description of the Drawings
[0016] Figure 1 It is a structural schematic diagram of an aluminum foil processing device for aluminum electrolytic capacitors of the present utility model;
[0017] Figure 2 It is a structural schematic diagram of the traction assembly in an aluminum foil processing device for aluminum electrolytic capacitors of the present utility model;
[0018] Figure 3 It is a structural schematic diagram of the tensioning assembly in an aluminum foil processing device for aluminum electrolytic capacitors of the present utility model;
[0019] Figure 4 It is a structural schematic diagram of the reel assembly in an aluminum foil processing device for aluminum electrolytic capacitors of the present utility model.
[0020] In the figure: 1, support chassis; 2, traction assembly; 21, traction frame; 22, traction roller; 23, alignment handwheel; 24, alignment lead screw; 25, alignment slide; 26, limit ring; 3, tensioning assembly; 31, top support cylinder; 32, lifting guide rod; 33, telescopic sleeve; 34, compression spring; 35, arm force pressure rod; 36, tensioning frame; 37, tensioning roller; 4, reel assembly; 41, reel frame; 42, winding reel; 43, side support frame; 44, winding motor; 45, pulley A; 46, transmission belt; 47, pulley B. Detailed Embodiments
[0021] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "back end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] Please refer to Figures 1-4 As shown, a device for processing aluminum foils for aluminum electrolytic capacitors includes a supporting base frame 1. On one side of the bracket of the supporting base frame 1, two sets of traction assemblies 2 are symmetrically arranged. The traction assembly 2 includes two sets of traction frames 21 that are horizontally opposite to each other. A traction roller 22 is rotatably connected between the two sets of traction frames 21. A calibration lead screw 24 is rotatably connected inside the roller shaft of the traction roller 22. And on the outer side of the shaft rod of the calibration lead screw 24, two calibration sliding tables 25 are symmetrically sleeved. On the outer side of the table frame of the calibration sliding table 25, a limiting ring 26 sleeved on the outer side of the traction roller 22 is arranged. One end of the shaft rod of the calibration lead screw 24 is provided with a calibration handwheel 23. And taking the midline as the boundary, on both sides of the midline of the calibration lead screw 24, positive and reverse threads adapted to the calibration sliding table 25 are symmetrically arranged. On the roller surface of the traction roller 22, track chutes for guiding the calibration sliding table 25 are symmetrically opened. By rotating the calibration handwheel 23, the calibration lead screw 24 is driven to rotate. Using the roller teeth of the positive and reverse threads on the calibration lead screw 24, the two calibration sliding tables 25 are pushed to slide symmetrically along the axis of the traction roller 22, and then the two limiting rings 26 are pushed to slide symmetrically, so as to adjust the distance between the two limiting rings 26 to adapt to the guiding and traction work of aluminum foils of different widths.
[0025] On one side of the bracket supporting the chassis 1, there is a tensioning assembly 3 disposed opposite between two sets of traction assemblies 2. The tensioning assembly 3 includes two sets of top support cylinders 31 that are horizontally opposite. The telescopic end of the top support cylinder 31 is provided with an elastic support member, and the top of the arm rod of the elastic support member is provided with a tensioning frame 36. A tensioning roller 37 is rotatably connected between the two tensioning frames 36. The elastic support member includes a telescopic cylinder sleeve 33 installed at the telescopic end of the top support cylinder 31. A force arm pressure rod 35 fixedly connected to the tensioning frame 36 is slidably connected inside the cylinder base of the telescopic cylinder sleeve 33, and the tensioning frame 36 and the force arm pressure rod 35 are elastically connected by a compression spring 34. On both sides of the body of the top support cylinder 31, there are symmetrically slidably connected lifting guide rods 32 fixedly connected to the telescopic cylinder sleeve 33. By controlling the telescopic end of the top support cylinder 31 to extend, the tensioning roller 37 is pushed to support. Using the elastic combination of the telescopic cylinder sleeve 33 and the force arm pressure rod 35 in the elastic support member, the aluminum foil is elastically supported, and the aluminum foil is elastically tensioned to maintain it at an appropriate tension for traction and conveying, avoiding the occurrence of wrinkles.
[0026] On the other side of the bracket of the support chassis 1, there is a reel assembly 4. The reel assembly 4 includes two sets of reel frames 41 that are horizontally opposite. A winding reel 42 is rotatably connected between the two sets of reel frames 41. On one side of the bracket of one of the reel frames 41, there is a side support frame 43. At the upper end of the bracket of the side support frame 43, there is a winding motor 44 for driving the winding reel 42. The output end of the winding motor 44 is provided with a pulley A 45. One end of the roller shaft of the winding reel 42 is provided with a pulley B 47, and the pulley A 45 and the pulley B 47 are connected by a transmission belt 46. By controlling the winding motor 44 to work, the pulley A 45 is driven to rotate. Through the intermediate transmission of the transmission belt 46, the pulley B 47 is driven to rotate, and then the winding reel 42 is driven to rotate to wind and roll the conveyed aluminum foil.
[0027] The working principle of the present utility model is as follows: When winding the aluminum foil used for the processing of aluminum electrolytic capacitors, according to the width of the aluminum foil, the alignment handwheel 23 can be rotated in advance to drive the alignment screw rod 24 to rotate. By the driving of the positive and reverse thread teeth on the alignment screw rod 24, two groups of alignment sliding tables 25 are pushed to slide symmetrically along the axis of the traction roller 22, and then two groups of limiting rings 26 are pushed to slide symmetrically to adjust the distance between the two groups of limiting rings 26 to adapt to the guiding and traction work of aluminum foils with different widths. Then, the aluminum foil to be wound and processed is drawn out from the bottom roller surface of the traction roller 22, and the aluminum foil is horizontally guided and oriented by the limiting ring 26 and wound onto the winding shaft 42. Then, the telescopic end of the top support cylinder 31 is controlled to extend to push and support the tensioning roller 37. By the elastic combination of the telescopic cylinder sleeve 33 and the arm pressing rod 35 in the elastic support component, the aluminum foil is elastically supported. By the traction combination of the traction roller 22 and the tensioning roller 37, the aluminum foil is elastically tensioned, guided and tractioned to maintain it at an appropriate tension for traction and transportation to avoid wrinkling. Then, by controlling the operation of the winding motor 44, through the transmission combination of the pulley A 45, the transmission belt 46, and the pulley B 47, the winding shaft 42 is driven to rotate to wind and roll the conveyed aluminum foil. It has a gentle and stable tensioning type traction and winding characteristic, which can improve the winding stability and anti-wrinkle performance of the aluminum foil.
[0028] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An aluminum foil processing device for aluminum electrolytic capacitors, including a support chassis (1), characterized in that, On one side of the bracket of the support chassis (1), two sets of traction components (2) are symmetrically arranged, and on the side of the bracket of the support chassis (1) opposite to the two sets of traction components (2), a tensioning component (3) is arranged, and on the other side of the bracket of the support chassis (1), a reel component (4) is arranged; The traction component (2) includes two sets of traction frames (21) that are horizontally opposite to each other. A traction roller (22) is rotatably connected between the two sets of traction frames (21). A positioning screw rod (24) is rotatably connected inside the roller shaft of the traction roller (22). On the outer side of the shaft rod of the positioning screw rod (24), positioning sliding blocks (25) are symmetrically sleeved. On the outer side of the frame of the positioning sliding block (25), a limiting ring (26) sleeved on the traction roller (22) is arranged; The tensioning component (3) includes two sets of top support cylinders (31) that are horizontally opposite to each other. A telescopic end of the top support cylinder (31) is provided with an elastic support member, and at the top end of the arm rod of the elastic support member, a tensioning frame (36) is arranged. A tensioning roller (37) is rotatably connected between the two sets of tensioning frames (36).
2. The aluminum foil processing device for aluminum electrolytic capacitors according to claim 1, characterized in that, One end of the shaft rod of the positioning screw rod (24) is provided with a positioning handwheel (23). Taking the midline as the boundary, on both sides of the midline, positive and reverse threads adapted to the positioning sliding block (25) are symmetrically arranged.
3. The aluminum foil processing device for aluminum electrolytic capacitors according to claim 1, wherein, On the roller surface of the traction roller (22), track chutes for guiding the positioning sliding block (25) are symmetrically arranged.
4. The aluminum foil processing device for aluminum electrolytic capacitors according to claim 1, characterized in that, The elastic support member includes a telescopic cylinder sleeve (33) installed at the telescopic end of the top support cylinder (31). An arm force pressing rod (35) fixedly connected to the tensioning frame (36) is slidably connected inside the cylinder seat of the telescopic cylinder sleeve (33). The tensioning frame (36) and the arm force pressing rod (35) are elastically connected by a compression spring (34).
5. The aluminum foil processing device for aluminum electrolytic capacitors according to claim 4, characterized in that, On both sides of the body of the top support cylinder (31), lifting guide rods (32) fixedly connected to the telescopic cylinder sleeve (33) are symmetrically slidably connected.
6. The aluminum foil processing device for aluminum electrolytic capacitors according to claim 1, wherein, The reel component (4) includes two sets of reel frames (41) that are horizontally opposite to each other. A winding reel (42) is rotatably connected between the two sets of reel frames (41). On one side of the bracket of one of the reel frames (41), a side support frame (43) is arranged. At the upper end of the bracket of the side support frame (43), a winding motor (44) for driving the winding reel (42) is arranged.
7. The aluminum foil processing device for aluminum electrolytic capacitors according to claim 6, characterized in that, An output end of the winding motor (44) is provided with a pulley A (45). One end of the roller shaft of the winding reel (42) is provided with a pulley B (47). The pulley A (45) and the pulley B (47) are connected by a transmission belt (46) for transmission.