Water drop line processing and positioning device

By inserting inserts into the positioning device and fixing them with screws, the problem of positioning wires of different specifications is solved, and a low-cost and efficient positioning orientation is achieved, reducing the risk of wire damage.

CN223124366UActive Publication Date: 2025-07-18SHENZHEN NAISITE AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422278332.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-18
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing positioning devices cannot adapt to MCIO 8X wires of different specifications and sizes, resulting in increased processing costs and inconvenient replacement of devices.

Method used

A water droplet wire processing positioning device is designed. By inserting inserts inside the positioning member and fixing them with screws, water drop holes are also opened inside the insert to realize positioning guidance for wires of different specifications, and the insert can be replaced to adapt to wires of different sizes.

Benefits of technology

It effectively reduces processing costs, facilitates replacement and installation of inserts, avoids wire damage, and improves processing efficiency and positioning accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of high-speed wire rod machining, and particularly relates to a water drop wire machining and positioning device which comprises a positioning part, a water drop hole is formed in the positioning part, an insert is inserted into the water drop hole, a water drop hole is formed in the insert, and a screw used for positioning the insert is in threaded connection with the interior of the positioning part. One end of the screw penetrates out of the upper end of the positioning piece and extends outwards; the insert is inserted into the water drop hole, and the water drop hole is also formed in the insert, so that when a wire rod with a small specification and size is positioned, the insert matched with the wire rod with the small specification and size is inserted into the water drop hole, and the insert is fixed through a screw, and the wire rod with the small specification and size can be positioned; by replacing different inserts, positioning and guiding of wires of different sizes and specifications are achieved, the machining cost is effectively reduced, and replacement and installation of the inserts are more convenient and faster than replacement of the whole device.
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Description

Technical Field

[0001] This application relates to the technical field of high-speed wire processing, and specifically to a positioning device for water-drop wire processing. Background Art

[0002] MCIO 8X wire is a high-performance connector and cable assembly solution designed for high-speed data transmission. MCIO 8X wire has four structures, namely double-core double-ground wire, single-core single-ground wire, ribbon cable, and single electronic wire. The single-core single-ground wire has only 1 conductor and ground wire, and its appearance is very different from that of conventional wires. Its appearance is like a water drop shape. Before processing the wire, it is necessary to put the wire into a positioning device for wire arrangement to avoid the situation that the water-drop-shaped wire rotates and causes position deviation during subsequent welding.

[0003] The positioning device is a jig with positioning holes matching the wire inside. Although it can position and guide the wire to avoid the wire from rotating and shifting in position, due to the different specifications and sizes of the wires, and the sizes of the positioning holes inside the positioning device are fixed, when processing wires with different specifications and sizes, it is necessary to make matching positioning devices one by one according to the wires with different specifications and sizes in advance, which increases the processing cost. Summary of the Utility Model

[0004] The purpose of this application is to provide a positioning device for water-drop wire processing to solve the technical problems mentioned in the above background art.

[0005] To achieve the above purpose, this application provides the following technical solution: A positioning device for water-drop wire processing, including a positioning member. A water-drop hole is opened inside the positioning member, and an insert is inserted into the water-drop hole. A water-drop hole is also opened inside the insert. A screw for positioning the insert is screwed inside the positioning member, and one end of the screw passes through the upper end of the positioning member and extends outwards.

[0006] In one implementation, a screw groove matching the screw is opened inside the insert, and the lower end of the screw is screwed into the screw groove inside the insert.

[0007] In one implementation, the surface roughness of the inner wall of the water-drop hole, the outer wall and the inner wall of the insert is 0.1um - 0.2um.

[0008] In one implementation, a wire and surface cleaning part is fixedly connected to one side of the positioning member. The wire and surface cleaning part includes a housing fixedly connected to one side of the positioning member, a hollow cavity opened inside the housing, two interfaces symmetrically fixedly connected to the upper and lower ends of the housing, and two air outlets symmetrically opened inside the housing and respectively connected to the two interfaces. The two air outlets are connected to the hollow cavity.

[0009] In one of the embodiments, a cleaning part is further connected inside the positioning part, and the cleaning part includes a motor fixed inside the housing, two upright columns symmetrically and rotatably connected inside the hollow cavity, two first brushes, two groups of first bevel gears respectively fixed on the outer surfaces of the two upright columns, two groups of first gears and two groups of second gears symmetrically and rotatably connected to the inner wall of the hollow cavity, and two groups of second bevel gears fixed on one side of the two groups of first gears. The two groups of first gears are meshed with the two groups of second gears, the two groups of second bevel gears are in transmission connection with the two groups of first bevel gears, the two groups of second gears are respectively connected to two cross bars, and two second brushes are respectively fixed on the outer surfaces of the two cross bars. The output shaft of the motor is fixed to one end of one of the upright columns.

[0010] In one of the embodiments, a discharge groove is formed at the lower end of the housing.

[0011] In one of the embodiments, a flat positioning hole and a connecting round hole are further formed inside the positioning part.

[0012] Compared with the prior art, the beneficial effects of this application are as follows:

[0013] In this application, an insert is inserted into the water droplet hole, and a water droplet hole is also formed inside the insert. When positioning a wire with a small specification size, only the insert matching the small specification size wire needs to be inserted into the water droplet hole and fixed by screws, so as to realize the positioning of the small specification size wire. By replacing different inserts, the positioning and guiding of wires with different size specifications can be realized, effectively reducing the processing cost, and the replacement and installation of inserts are more convenient and faster than replacing the whole device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of this application;

[0015] Figure 2 is a cross-sectional view of the positioning part of this application;

[0016] Figure 3 is this application Figure 2 is an enlarged schematic diagram of the structure at A in

[0017] Figure 4 is a schematic diagram of the insert and the screw groove structure of this application;

[0018] Figure 5 is a schematic diagram of the discharge groove structure of this application;

[0019] Figure 6 is a schematic diagram of the cleaning part structure of this application.

[0020] In the figure: 1, positioning member; 2, water droplet hole; 3, wire and surface cleaning part; 31, housing; 32, air outlet; 33, interface; 34, cleaning part; 341, upright column; 342, first brush; 343, first bevel gear; 344, second bevel gear; 345, first gear; 346, second gear; 347, cross bar; 348, second brush; 35, discharge chute; 4, flat positioning hole; 5, connecting round hole; 6, insert; 61, screw groove; 7, screw. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0022] In the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.

[0023] Embodiment:

[0024] Please refer to Figures 1-6 , the present application provides a technical solution: a water droplet line processing positioning device, including a positioning member 1. A water droplet hole 2 is opened inside the positioning member 1, and an insert 6 is inserted inside the water droplet hole 2. A water droplet hole 2 is also opened inside the insert 6. A screw 7 for positioning the insert 6 is screwed inside the positioning member 1, and one end of the screw 7 passes through the upper end of the positioning member 1 and extends outwards. A screw groove 61 matching the screw 7 is opened inside the insert 6, and the lower end of the screw 7 is screwed in the screw groove 61 inside the insert 6. The water droplet hole 2 in the positioning member 1 and the water droplet hole 2 inside the insert 6 are both used for guiding and positioning the wire. The difference is that the size of the water droplet hole 2 inside the insert 6 is smaller than the size of the water droplet hole 2 in the positioning member 1. In this way, when positioning a wire with a smaller specification size, only the insert 6 matching the wire with a small specification size needs to be inserted into the water droplet hole 2. The outer wall of the insert 6 is in sliding connection with the inner wall of the water droplet hole 2. Finally, the insert 6 is fixed by the screw 7, and the wire with a small specification size is passed through the water droplet hole 2 inside the insert 6, so as to realize the positioning of the wire with a small specification size. By replacing different inserts 6, the positioning and guiding of wires with different size specifications can be realized, effectively reducing the processing cost, and the replacement and installation of the insert 6 are more convenient and quicker than replacing the entire positioning device.

[0025] The surface roughness of the inner wall of the water droplet hole 2, the outer wall and the inner wall of the insert 6 is 0.1um - 0.2um, making the inner walls of the water droplet hole 2 and the insert 6 smooth. The wire arrangement threading and passing are smoother without damaging the wire, and the wire arrangement effect is better, avoiding damage to the wire and problems in the subsequent welding. The smooth outer wall of the insert 6 enables the insert 6 to be smoothly inserted into the water droplet hole 2.

[0026] As Figure 5 As shown, one side of the positioning member 1 is fixedly connected with a wire surface cleaning part 3, and the wire surface cleaning part 3 includes a housing 31 fixedly connected to one side of the positioning member 1, a hollow cavity opened inside the housing 31, two interfaces 33 symmetrically fixedly connected to the upper and lower ends of the housing 31, and two air outlets 32 symmetrically opened inside the housing 31 and respectively connected to the two interfaces 33. The two air outlets 32 are communicated with the hollow cavity, and both interfaces 33 are connected with air pipes. The gas in the air pipes can be discharged from the two air outlets 32. When the insert 6 is inserted into the positioning member 1, the outer surface of the insert 6 can be blown, and the dust and impurities on the outer surface of the insert 6 are blown away, avoiding the influence of the dust and impurities on the outer surface of the insert 6 on the roughness of the inner wall of the water droplet hole 2 in the positioning member 1. At the same time, the gas discharged from the air outlets 32 can also blow away the dust and impurities on the surface of the wire inserted into the insert 6, avoiding the influence of the dust on the surface of the wire on the roughness of the inner wall of the water droplet hole 2 inside the insert 6.

[0027] As Figure 6As shown, a cleaning part 34 is also connected inside the positioning part 1. The cleaning part 34 includes a motor fixedly connected inside the housing 31, two upright columns 341 symmetrically and rotatably connected inside the hollow cavity, two first brushes 342 respectively fixedly connected to the outer surfaces of the two upright columns 341 and two groups of first bevel gears 343, two groups of first gears 345 and two groups of second gears 346 symmetrically and rotatably connected to the inner wall of the hollow cavity, and two groups of second bevel gears 344 fixedly connected to one side of the two groups of first gears 345. The two groups of first gears 345 are engaged with the two groups of second gears 346, the two groups of second bevel gears 344 are in transmission connection with the two groups of first bevel gears 343, the two groups of second gears 346 are respectively connected to two cross bars 347, and two second brushes 348 are respectively fixedly connected to the outer surfaces of the two cross bars 347. The output shaft of the motor is fixedly connected to one end of one of the upright columns 341. A discharge groove 35 is opened at the lower end of the housing 31. When the motor inside the housing 31 works, it can drive one of the upright columns 341 to rotate counterclockwise. The counterclockwise rotation of the upright column 341 can drive a single group of first bevel gears 343 (the two first bevel gears 343 fixedly connected to a single upright column 341 are a group) to rotate. The rotation of a single group of first bevel gears 343 can drive a single group of second bevel gears 344 to rotate clockwise. The rotation of a single group of second bevel gears 344 drives a single group of first gears 345 (the upper and lower two first gears 345 rotatably connected to one side of the inner wall of the housing 31 are a group) to rotate. The rotation of a single group of first gears 345 drives a single group of second gears 346 (the upper and lower two second gears 346 rotatably connected to one side of the inner wall of the housing 31 are a group) to rotate counterclockwise. The rotation of a group of second gears 346 on one side drives the cross bar 347, the second brush 348 and another group of second gears 346 connected to the inner wall of the housing 31 to rotate, so that both the two upright columns 341 and the two cross bars 347 can rotate. The rotation of the first brushes 342 and the second brushes 348 can brush the dust and impurities on the outer surface of the insert 6 and the dust and impurities on the outer surface of the wire to be inserted into the insert 6.

[0028] A flat positioning hole 4 (for guiding and positioning the double-core double-ground wire) and a connecting round hole 5 (the connecting round hole 5 is composed of multiple circular holes connected. A single circular hole can guide and position a single flat cable and a single electronic wire, and the connecting round hole 5 composed of multiple circular holes can guide and position multiple adjacent flat cables and electronic wires) are also opened inside the positioning part 1.

[0029] The foregoing has shown and described the basic principles, main features and advantages of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic features of the present application, the present application can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present application is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present application, and any reference signs in the claims should not be regarded as limiting the claims involved.

[0030] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. Water droplet line processing positioning device, including a positioning member (1), characterized in that: The positioning member (1) is internally provided with a water droplet hole (2), and an insert (6) is inserted into the water droplet hole (2). The insert (6) is also internally provided with a water droplet hole (2). A screw (7) for positioning the insert (6) is screwed inside the positioning member (1), and one end of the screw (7) passes through the upper end of the positioning member (1) and extends outwards.

2. The water droplet line processing and positioning device according to claim 1, wherein: A screw groove (61) matching the screw (7) is provided inside the insert (6), and the lower end of the screw (7) is screwed into the screw groove (61) inside the insert (6).

3. The water droplet line processing and positioning device according to claim 2, characterized in that: The surface roughness of the inner wall of the water droplet hole (2), the outer wall and the inner wall of the insert (6) is 0.1um - 0.2um.

4. The water droplet line processing and positioning device according to claim 3, wherein: A wire and surface cleaning part (3) is fixedly connected to one side of the positioning member (1). The wire and surface cleaning part (3) includes a housing (31) fixedly connected to one side of the positioning member (1), a hollow cavity provided inside the housing (31), two interfaces (33) symmetrically fixedly connected to the upper end and the lower end of the housing (31), and two air outlets (32) symmetrically provided inside the housing (31) and respectively connected to the two interfaces (33). The two air outlets (32) are communicated with the hollow cavity.

5. The water droplet line processing and positioning device according to claim 4, characterized in that: A cleaning part (34) is also connected inside the positioning member (1). The cleaning part (34) includes a motor fixedly connected inside the housing (31), two upright columns (341) symmetrically rotatably connected inside the hollow cavity, two brush one (342) and two groups of bevel gears one (343) respectively fixedly connected to the outer surfaces of the two upright columns (341), two groups of gears one (345) and two groups of gears two (346) symmetrically rotatably connected to the inner wall of the hollow cavity, and two groups of bevel gears two (344) fixedly connected to one side of the two groups of gears one (345). The two groups of gears one (345) are engaged with the two groups of gears two (346), the two groups of bevel gears two (344) are in transmission connection with the two groups of bevel gears one (343), the two groups of gears two (346) are respectively connected to two cross bars (347), and two brush two (348) are respectively fixedly connected to the outer surfaces of the two cross bars (347). The output shaft of the motor is fixedly connected to one end of one of the upright columns (341).

6. The water droplet line processing and positioning device according to claim 5, characterized in that: A discharge groove (35) is provided at the lower end of the housing (31).

7. The water droplet line processing and positioning device according to claim 6, wherein: A flat positioning hole (4) and a connecting round hole (5) are also provided inside the positioning member (1).