Primary crushing device for sponge iron processing

By introducing crushing and lifting mechanisms into the sponge iron processing device, the problem of large particles not being completely broken in traditional devices is solved, and efficient crushing effect is achieved.

CN223128142UActive Publication Date: 2025-07-22RUYANG TONGRUI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422060139.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-24
Publication Date
2025-07-22
Estimated Expiration
2034-08-24

AI Technical Summary

Technical Problem

When the traditional crushing device crushes the sponge iron, large particles will not be completely broken, which will affect subsequent production work.

Method used

A primary crushing device for sponge iron processing is designed, including a crushing mechanism and a lifting mechanism. The crushing roller is driven to rotate by a stepper motor. Large particles that fail to meet the standards are discharged through the discharge port and lifted back to the crushing box and broken again until they are completely broken into small pieces.

Benefits of technology

Complete crushing of large particles is achieved, crushing efficiency is improved, and subsequent production is carried out smoothly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sponge iron processing, and discloses a primary crushing device for sponge iron processing, which comprises a base plate, a support rod is fixedly mounted at the top of the base plate, a crushing mechanism is arranged at one end of the support rod, the crushing mechanism comprises a crushing box, and the crushing box is fixedly connected with the support rod. According to the sponge iron crushing device, the crushing mechanism is arranged, two stepping motors are opened to drive two crushing rollers to rotate relatively, sponge iron can be damaged, small blocks can fall down along gaps of a filter screen plate, large blocks can be discharged along a discharging opening, an electronic valve can be opened or closed, and broken blocks can be conveniently discharged and blocked; and large blocks discharged from the discharging port can be lifted to the feeding port, discharged back into the crushing box along the feeding port and crushed again through the crushing roller till all the large blocks are crushed into small blocks to be discharged along gaps of the filter screen plate, cyclic crushing is achieved, and the effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge iron processing, in particular to a primary crushing device for sponge iron processing. Background Technique

[0002] Sponge iron (DRI), also known as direct reduced iron, is mainly used to replace scrap steel in electric arc furnace steelmaking. In recent years, due to the shortage of scrap steel, the production of sponge iron has received increasing attention. Its output has gradually increased from 800,000 tons in 1970 to 33.3 million tons in 1996. There are more than 40 sponge iron production processes in the world, and 20 of them are in industrial application. Its raw material is a cylindrical metal cylinder fired after the reduction of ore powder. When initially crushed, it needs to be crushed into fragments of a few millimeters to two centimeters. Since there will be a certain amount of large particles that are not completely crushed when the crushing device crushes the metal, the traditional crushing device is not convenient for re-crushing the large particles, which affects the subsequent production work.

[0003] Therefore, the technical personnel in this field provide a primary crushing device for sponge iron processing to solve the problems raised in the above background technique. Content of the Utility Model

[0004] In order to improve the problem that since there will be a certain amount of large particles that are not completely crushed when the crushing device crushes the metal, the traditional crushing device is not convenient for re-crushing the large particles, which affects the subsequent production work, the utility model provides a primary crushing device for sponge iron processing.

[0005] The utility model provides a primary crushing device for sponge iron processing, and adopts the following technical scheme:

[0006] A primary crushing device for sponge iron processing includes a base plate. A support rod is fixedly installed at the top of the base plate. One end of the support rod is provided with a crushing mechanism. The crushing mechanism includes a crushing box. The crushing box is fixedly connected with the support rod. Stepping motors are fixedly installed on the left and right sides of the back of the crushing box. A crushing roller is fixedly installed on the output shaft of the stepping motor. Guide plates are fixedly installed on the left and right sides of the inner cavity of the crushing box. A filter screen plate is fixedly installed at the bottom of the inner cavity of the crushing box. An outlet is opened at the bottom of one side of the crushing box. An inlet is opened at the top of one side of the crushing box. An electronic valve is arranged at the top of the inner cavity of the outlet.

[0007] On one side of the crushing box, a lifting mechanism is provided. The lifting mechanism includes a feeding box, which is fixedly connected to the crushing box. On one side of the feeding box, a lifting box is fixedly installed. At the bottom of the inner cavity of the lifting box, an adjusting motor is fixedly installed. The output shaft of the adjusting motor is fixedly installed with a unidirectional threaded rod. The surface of the unidirectional threaded rod is threadedly connected with an adjusting screw block. On one side of the adjusting screw block, a connecting rod is fixedly installed. At one end of the connecting rod, a supporting plate is fixedly installed.

[0008] By adopting the above technical solution, through the setting of the crushing mechanism, by turning on two stepping motors to drive two crushing rollers to rotate relatively, the sponge iron can be damaged. Small pieces fall through the gaps of the filter mesh plate, and large pieces are discharged along the discharge port. By setting the lifting mechanism, the large pieces discharged from the discharge port can be lifted to the feed port, and the large pieces are discharged back into the crushing box along the feed port and are crushed again by the crushing rollers until all large pieces are completely crushed into small pieces and discharged through the gaps of the filter mesh plate.

[0009] Optionally, positioning bearings are fixedly installed on both the left and right sides of the front surface of the inner cavity of the crushing box, and the positioning bearings are rotationally connected to the crushing rollers.

[0010] By adopting the above technical solution, the positioning bearings position the crushing rollers, making the crushing rollers more stable.

[0011] Optionally, on the other side of the adjusting screw block, a guiding slider is fixedly installed, and a guiding sliding groove is formed in the inner cavity of the lifting box.

[0012] By adopting the above technical solution, the guiding slider and the guiding sliding groove are used in cooperation to guide the adjusting screw block, making the movement of the adjusting screw block stable.

[0013] Optionally, a stabilizing bearing is fixedly installed at the top of the inner cavity of the lifting box, and the stabilizing bearing is rotationally connected to the unidirectional threaded rod.

[0014] By adopting the above technical solution, the stabilizing bearing positions the unidirectional threaded rod, making the unidirectional threaded rod more stable.

[0015] Optionally, mounting holes are formed in the inner cavity of the base plate, and there are four mounting holes.

[0016] By adopting the above technical solution, the four mounting holes facilitate the user to fix the device at a specified position by using bolts.

[0017] Optionally, a battery box is arranged on the top of the base plate, and a storage battery is arranged in the battery box.

[0018] By adopting the above technical solution, the storage battery in the battery box provides backup electric energy for the device.

[0019] Optionally, a controller is provided on the front of the crushing box, and a protective film is provided on the surface of the controller.

[0020] By adopting the above technical solution, the controller is used to control the switches of various electrical appliances.

[0021] In summary, the present utility model has the following beneficial effects:

[0022] 1. The present utility model is provided with a crushing mechanism. By turning on two stepper motors to drive two crushing rollers to rotate relatively, the sponge iron can be broken. Small pieces fall along the gaps of the filter mesh plate, and large pieces are discharged along the discharge port. By opening or closing the electronic valve, it is convenient to discharge and block the broken pieces. By providing a lifting mechanism, the large pieces discharged from the discharge port can be lifted to the feed port, and the large pieces are discharged back into the crushing box along the feed port and broken again by the crushing rollers until all large pieces are broken into small pieces and discharged along the gaps of the filter mesh plate, with better effect of cyclic crushing.

[0023] 2. The positioning bearings of the present utility model position the crushing rollers, making the crushing rollers more stable. The guiding slider and the guiding chute are used in cooperation to guide the adjusting screw block, making the movement of the adjusting screw block stable. The stabilizing bearings position the one-way threaded rod, making the one-way threaded rod more stable. The four mounting holes facilitate the user to fix the device at a specified position with bolts. The storage battery in the battery box provides backup electrical energy for the device, and the controller is used to control the switches of various electrical appliances. Description of the Drawings

[0024] Figure 1 is a schematic structural view of the present utility model.

[0025] Figure 2 is a schematic structural view of the back of the crushing box of the present utility model.

[0026] Figure 3 is a schematic structural view of the right side of the crushing box of the present utility model.

[0027] Figure 4 is a schematic sectional view of the crushing box of the present utility model.

[0028] Figure 5 is a schematic internal structural view of the material guiding box of the present utility model.

[0029] Description of the Reference Numerals:

[0030] 1. Substrate; 2. Support rod; 3. Crushing mechanism; 301. Crushing box; 302. Stepper motor; 303. Crushing roller; 304. Feeding plate; 305. Filter screen plate; 306. Discharge port; 307. Feeding port; 308. Electronic valve; 4. Lifting mechanism; 401. Feeding box; 402. Lifting box; 403. Adjusting motor; 404. One-way threaded rod; 405. Adjusting screw block; 406. Connecting rod; 407. Support plate. Detailed implementation mode

[0031] The following is a further detailed description of this application in conjunction with the attached Figures 1-5 drawings. Embodiment

[0032] Please refer to Figures 1-4 , a primary crushing device for sponge iron processing, including a substrate 1. Mounting holes are provided in the inner cavity of the substrate 1, and there are four mounting holes. A support rod 2 is fixedly installed on the top of the substrate 1. One end of the support rod 2 is provided with a crushing mechanism 3. The crushing mechanism 3 includes a crushing box 301. The crushing box 301 is fixedly connected to the support rod 2. Stepper motors 302 are fixedly installed on the left and right sides of the back of the crushing box 301. A crushing roller 303 is fixedly installed on the output shaft of the stepper motor 302. Feeding plates 304 are fixedly installed on the left and right sides of the inner cavity of the crushing box 301. A filter screen plate 305 is fixedly installed at the bottom of the inner cavity of the crushing box 301. A discharge port 306 is opened at the bottom of one side of the crushing box 301. A feeding port 307 is opened at the top of one side of the crushing box 301. An electronic valve 308 is arranged at the top of the inner cavity of the discharge port 306. Positioning bearings are fixedly installed on the left and right sides of the front of the inner cavity of the crushing box 301, and the positioning bearings are rotationally connected to the crushing roller 303. A battery box is arranged on the top of the substrate 1, and a storage battery is arranged in the battery box. A controller is arranged on the front of the crushing box 301, and a protective film is arranged on the surface of the controller.

[0033] In this embodiment: By setting the crushing mechanism 3, wherein by turning on two stepper motors 302 to drive two crushing rollers 303 to rotate relatively, the sponge iron can be broken. Small pieces fall along the gaps of the filter screen plate 305, and large pieces are discharged along the discharge port 306. By opening or closing the electronic valve 308, it is convenient to discharge and block the broken pieces. The positioning bearings position the crushing roller 303 to make the crushing roller 303 more stable. The four mounting holes facilitate the user to fix the device at a specified position using bolts. The storage battery in the battery box provides backup electrical energy for the device. The controller is used to control the switches of various electrical appliances. Embodiment

[0034] Refer to Figure 1 , Figure 2 , Figure 4 and Figure 5, a lifting mechanism 4 is provided on one side of the crushing box 301. The lifting mechanism 4 includes a feeding box 401 which is fixedly connected to the crushing box 301. A lifting box 402 is fixedly installed on one side of the feeding box 401. A regulating motor 403 is fixedly installed at the bottom of the inner cavity of the lifting box 402. A unidirectional threaded rod 404 is fixedly installed on the output shaft of the regulating motor 403. An adjusting screw block 405 is threadedly connected to the surface of the unidirectional threaded rod 404. A connecting rod 406 is fixedly installed on one side of the adjusting screw block 405. A supporting plate 407 is fixedly installed at one end of the connecting rod 406. A guiding slider is fixedly installed on the other side of the adjusting screw block 405. A guiding chute is provided in the inner cavity of the lifting box 402. A stabilizing bearing is fixedly installed at the top of the inner cavity of the lifting box 402, and the stabilizing bearing is rotationally connected to the unidirectional threaded rod 404.

[0035] In this embodiment: By providing the lifting mechanism 4, the large pieces discharged from the discharge port 306 can be lifted to the feed port 307, and the large pieces are discharged back into the crushing box 301 along the feed port 307 and are crushed again by the crushing roller 303 until all the large pieces are completely crushed into small pieces and discharged along the gaps of the filter mesh plate 305. The guiding slider and the guiding chute are used in cooperation to guide the adjusting screw block 405, so that the adjusting screw block 405 moves stably. The stabilizing bearing positions the unidirectional threaded rod 404, making the unidirectional threaded rod 404 more stable.

[0036] The implementation principle of the present utility model is as follows: When in use, the raw materials are fed into the crushing box 301. The guiding plate 304 can guide the raw materials between the two crushing rollers 303. The two stepping motors 302 are turned on to drive the two to rotate relatively, so as to crush the raw materials. The particles fall on the filter mesh plate 305. The electronic valve 308 is opened, and the non-compliant particles fall along the pores. The non-compliant particles enter the feeding box 401 along the discharge port 306. The electronic valve 308 is closed, the regulating motor 403 is turned on to drive the unidirectional threaded rod 404 to rotate, the unidirectional threaded rod 404 drives the adjusting screw block 405 to move upward, the adjusting screw block 405 drives the connecting rod 406 to move upward, and the connecting rod 406 drives the supporting plate 407 to move upward, thereby lifting the particles. The particles enter the crushing box 301 along the feed port 307 and are crushed again.

[0037] The above are all the preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited thereby. Therefore, all equivalent changes made according to the structure, shape and principle of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. An initial crushing device for sponge iron processing, comprising a substrate (1), characterized in that: A support rod (2) is fixedly installed at the top of the substrate (1). One end of the support rod (2) is provided with a crushing mechanism (3). The crushing mechanism (3) includes a crushing box (301). The crushing box (301) is fixedly connected to the support rod (2). Stepping motors (302) are fixedly installed on both the left and right sides of the back of the crushing box (301). A crushing roller (303) is fixedly installed on the output shaft of the stepping motor (302). Guide plates (304) are fixedly installed on both the left and right sides of the inner cavity of the crushing box (301). A filter screen plate (305) is fixedly installed at the bottom of the inner cavity of the crushing box (301). A discharge port (306) is formed at the bottom of one side of the crushing box (301). A feed port (307) is formed at the top of one side of the crushing box (301). An electronic valve (308) is arranged at the top of the inner cavity of the discharge port (306). A lifting mechanism (4) is arranged on one side of the crushing box (301). The lifting mechanism (4) includes a guide box (401). The guide box (401) is fixedly connected to the crushing box (301). A lifting box (402) is fixedly installed on one side of the guide box (401). An adjusting motor (403) is fixedly installed at the bottom of the inner cavity of the lifting box (402). A unidirectional threaded rod (404) is fixedly installed on the output shaft of the adjusting motor (403). An adjusting screw block (405) is threadedly connected to the surface of the unidirectional threaded rod (404). A connecting rod (406) is fixedly installed on one side of the adjusting screw block (405). A support plate (407) is fixedly installed at one end of the connecting rod (406).

2. The primary crushing device for sponge iron processing according to claim 1, characterized in that: Positioning bearings are fixedly installed on both the left and right sides of the front of the inner cavity of the crushing box (301), and the positioning bearings are rotationally connected to the crushing rollers (303).

3. The primary crushing device for sponge iron processing according to claim 1, characterized in that: A guiding slider is fixedly installed on the other side of the adjusting screw block (405), and a guiding chute is formed in the inner cavity of the lifting box (402).

4. The primary crushing device for sponge iron processing according to claim 1, characterized in that: A stabilizing bearing is fixedly installed at the top of the inner cavity of the lifting box (402), and the stabilizing bearing is rotationally connected to the unidirectional threaded rod (404).

5. The primary crushing device for sponge iron processing according to claim 1, wherein: Mounting holes are formed in the inner cavity of the substrate (1), and there are four mounting holes.

6. The primary crushing device for sponge iron processing according to claim 1, wherein: A battery box is arranged at the top of the substrate (1), and a storage battery is arranged in the battery box.

7. The primary crushing device for sponge iron processing according to claim 1, wherein: A controller is arranged on the front of the crushing box (301), and a protective film is arranged on the surface of the controller.