Highland barley particle crushing and processing device
By introducing a humidity adjustment mechanism and a double crushing rod into the grinding device of barley pellets, the problems of agglomeration and dust explosion caused by inappropriate humidity are solved, and a safe and efficient crushing process is achieved.
Patent Information
- Application Number
- CN202422153630.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the crushing process of the existing barley pellet crushing device, the humidity is not suitable to cause the barley to accumulate or dust explosion, affecting the crushing efficiency and safety.
The humidity adjustment mechanism and double crushing rod are used to humidify and spray the barley through a double-pass spray pipe driven by a stepper motor to control the humidity and reduce the dust concentration to avoid static explosion.
It achieves the maintenance of appropriate humidity during the crushing process, avoiding barley clumping and dust explosion, and improving crushing efficiency and safety.
Smart Images

Figure CN223128172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hulless barley granule crushing, in particular to a hulless barley granule crushing and processing device. Background Technique
[0002] The crushing of hulless barley granules is a process of processing hulless barley granular raw materials into powder form. This process is crucial for the subsequent processing and use of hulless barley, such as making hulless barley flour, hulless barley noodles, etc. When crushing hulless barley, attention should be paid to the dust generated during the crushing process to prevent the explosion of the workshop caused by static electricity. By reasonably selecting equipment, adjusting parameters, and managing dust, the efficiency of hulless barley granule crushing and the product quality can be improved.
[0003] When the existing hulless barley granule crushing and processing device is specifically used, there are still some problems: when pouring hulless barley granules into the equipment and processing them, the humidity of hulless barley during the crushing process has a great influence on the crushing effect. Because too high humidity may cause the hulless barley to agglomerate, making it not easy to crush. At the same time, too low humidity may make the hulless barley become brittle, and too much dust is easily generated during crushing, which may cause a dust explosion accident due to static electricity and result in casualties. Content of the Utility Model
[0004] The utility model provides a hulless barley granule crushing and processing device to solve the problems put forward in the above background technique.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A hulless barley granule crushing and processing device includes a humidity adjustment mechanism. One end of the humidity adjustment mechanism is fixedly connected to an equipment housing. Stepping motors are fixedly connected to the middle parts of the inner walls on both sides of the equipment housing, and the output ends of the stepping motors are fixedly connected to double crushing rods;
[0007] The humidity adjustment mechanism includes a top support plate. The top support plate is fixed on one side of the inner wall of the equipment housing close to the middle. One side of the lower end of the top support plate is fixedly connected to a first electric push rod. One end of the first electric push rod is fixedly connected to a slidable adjustment rod. One end of the slidable adjustment rod is fixedly connected to a double-pass spraying pipe. A atomizing mesh plate is fixedly connected to one side surface of the double-pass spraying pipe. The middle part of the upper end of the slidable adjustment rod is slidably connected to a limiting shaft rod through a through hole opened.
[0008] As a further improvement of this technical scheme: the upper end of the limiting shaft rod is fixedly connected to the middle part of the lower end of the top support plate. One end of the double-pass spraying pipe is fixedly connected to a telescopic through pipe. One end of the telescopic through pipe is fixedly connected to a water pump.
[0009] As a further improvement of the technical solution: an extraction pipe is fixedly connected to the input end of the water pump, a water storage box is fixedly connected to the surface of the extraction pipe, and the top of the surface of the equipment shell is fixedly connected to one side surface of the water storage box.
[0010] As a further improvement of the technical solution: an extraction pipe is fixedly connected to the input end of the water pump, a water storage box is fixedly connected to the surface of the extraction pipe, and the top of the surface of the equipment shell is fixedly connected to one side surface of the water storage box.
[0011] As a further improvement of the technical solution: electric push rods II are fixedly connected to the edges of the upper end of the equipment shell near the front and the back, a closing cover plate is fixedly connected to the upper ends of the electric push rods II, and a collecting plate is slidably connected to the bottom of the surface of the equipment shell near the front through a chute opened.
[0012] As a further improvement of the technical solution: a support outer hoop is fixedly connected to one side of the bottom of the surface of the equipment shell near the collecting plate, reinforcing support frames are fixedly connected to both sides of the lower end of the support outer hoop, a support bottom is fixedly connected to the upper ends of the reinforcing support frames, and the inner wall of the support bottom is fixedly connected to the edge of the bottom of the surface of the equipment shell.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] Through the setting of the humidity adjustment mechanism, the double crushing rods, and the stepping motor, after the highland barley flows into the equipment shell, humidification spraying treatment is carried out on it, so that the highland barley has sufficient humidity when being crushed and the water volume is controlled. The appropriate humidity makes the highland barley not easy to agglomerate, and at the same time, it can also reduce the dust concentration and avoid the situation of dust explosion caused by static electricity and resulting in casualties.
[0015] The above description is only an overview of the technical solution of the present utility model. In order to be able to understand the technical means of the present utility model more clearly and implement it according to the content of the description, the following takes the preferred embodiments of the present utility model and combines with the drawings to describe in detail as follows. The specific implementation manners of the present utility model are given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present utility model, form a part of this application, and the schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0017] Figure 1 is a schematic structural diagram of the highland barley grain crushing and processing device proposed by the present utility model;
[0018] Figure 2Schematic diagram of the split structure of the hulled barley granule crushing and processing device proposed by the present utility model;
[0019] Figure 3 Schematic diagram of the internal structure of the equipment housing of the hulled barley granule crushing and processing device proposed by the present utility model;
[0020] Figure 4 Schematic diagram of the split structure of the humidity adjustment mechanism of the hulled barley granule crushing and processing device proposed by the present utility model.
[0021] In the drawings, the list of components represented by each reference numeral is as follows:
[0022] 1. Humidity adjustment mechanism; 101. Top support plate; 102. Electric push rod 1; 103. Slidable adjustment rod; 104. Double-pass spraying pipe; 105. Atomizing mesh plate; 106. Limit shaft rod; 2. Equipment housing 2; 3. Stepper motor; 4. Double crushing rod; 5. Telescopic through pipe; 6. Water pump; 7. Extraction pipe; 8. Water storage box; 9. Waterproof protection plate; 10. Hopper; 11. Electric push rod 2; 12. Sealing cover plate; 13. Collection plate; 14. Support outer hoop; 15. Reinforcement support frame; 16. Support bottom. Specific embodiments
[0023] The principles and features of the present utility model will be described below with reference to the accompanying drawings. The examples given are only for explaining the present utility model and are not intended to limit the scope of the present utility model. The present utility model will be described more specifically by way of example in the following paragraphs with reference to the accompanying drawings. The advantages and features of the present utility model will be clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise scales, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present utility model.
[0024] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, the hulled barley granule crushing and processing device includes a humidity adjustment mechanism 1. One end of the humidity adjustment mechanism 1 is fixedly connected to an equipment housing 2. Stepper motors 3 are fixedly connected to the middle parts of the inner walls on both sides of the equipment housing 2. The output ends of the stepper motors 3 are fixedly connected to double crushing rods 4;
[0025] The humidity adjustment mechanism 1 includes a top support plate 101, which is fixed to one side inner wall near the middle of one side of the equipment housing 2. One side of the lower end of the top support plate 101 is fixedly connected with a first electric push rod 102. One end of the first electric push rod 102 is fixedly connected with a slidable adjustment rod 103. One end of the slidable adjustment rod 103 is fixedly connected with a double-pass spraying pipe 104. One side surface of the double-pass spraying pipe 104 is fixedly connected with an atomizing mesh plate 105. The middle part of the upper end of the slidable adjustment rod 103 is slidably connected with a limiting shaft rod 106 through a through hole. Through the settings of the humidity adjustment mechanism 1, the double crushing rod 4, and the stepping motor 3, after the highland barley flows into the equipment housing 2, humidification spraying treatment is carried out on it, so that the highland barley has sufficient humidity when being crushed and the water volume is controlled. The appropriate humidity makes the highland barley not easy to agglomerate. At the same time, it can also reduce the dust concentration and avoid the situation of dust explosion caused by static electricity resulting in casualties. The model of the stepping motor 3 is set as Y80M2-2, with a rated power of 0.75KW, a rated current of 2.5A, a rotational speed of 2830r / min, an efficiency of 77%, a synchronous speed of 3000r / min, a power factor of 0.86, and a rated torque of 2.2. The mesh holes of the atomizing mesh plate 105 can atomize the water sprayed out by the double-pass spraying pipe 104, avoiding excessive water volume causing agglomeration of highland barley and affecting the highland barley crushing operation.
[0026] Please refer to Figures 3 to 4 , the upper end of the limiting shaft rod 106 is fixedly connected with the middle part of the lower end of the top support plate 101. One end of the double-pass spraying pipe 104 is fixedly connected with a telescopic through pipe 5. One end of the telescopic through pipe 5 is fixedly connected with a water pump 6. The limiting shaft rod 106 limits the moving direction of the slidable adjustment rod 103 to move up and down. The photoelectric sensor module is installed on the double-pass spraying pipe 104, and the signal sensor is installed on the water pump 6. When the highland barley falls into the equipment housing 2, when the photoelectric sensor module senses the highland barley, the water pump 6 receives the signal and pumps out water to the nozzle of the double-pass spraying pipe 104, and the double-pass spraying pipe 104 also sprays water on the highland barley to increase appropriate humidity.
[0027] Please refer to Figures 1 to 3 , the input end of the water pump 6 is fixedly connected with a suction pipe 7. The surface of the suction pipe 7 is fixedly connected with a water storage box 8. The top of the surface of the equipment housing 2 is fixedly connected with one side surface of the water storage box 8. There is rubber between the water storage box 8 and the suction pipe 7, and it is avoided that water leaks into the water pump 6 to cause a short circuit fault.
[0028] Please refer to Figure 3, a water isolation protection plate 9 is fixedly connected to the bottom of the inner wall of the equipment housing 2 and outside the stepping motor 3. A funnel 10 is fixedly connected to the top of the inner top wall of the equipment housing 2. The water isolation protection plate 9 isolates the atomized and sprayed water to prevent the stepping motor 3 from short - circuiting due to water ingress. At the same time, the funnel 10 can also guide the highland barley to the correct position and enable the double crushing rod 4 to better crush the highland barley.
[0029] Please refer to Figures 1 to 2 , electric push rods two 11 are fixedly connected to the edges of the upper end of the equipment housing 2 near the front and the back. The upper ends of the electric push rods two 11 are fixedly connected to a closing cover plate 12. The surface of the equipment housing 2 near the bottom of the front is slidably connected with a collection plate 13 through a chute. The closing cover plate 12 rises and falls driven by the electric push rod two 11. After stopping using the highland barley crushing equipment, the electric push rod two 11 is driven to drive the closing cover plate 12 to descend to seal the top feeding port of the equipment housing 2 to prevent a large amount of dust from entering, which can reduce the cleaning frequency of the dust inside the equipment housing 2.
[0030] Please refer to Figures 1 to 2 , a support outer hoop 14 is fixedly connected to one side of the bottom of the surface of the equipment housing 2 near the collection plate 13. Both sides of the lower end of the support outer hoop 14 are fixedly connected with reinforcement support frames 15. The upper ends of the reinforcement support frames 15 are fixedly connected with a support bottom 16. The inner wall of the support bottom 16 is fixedly connected with the edge of the bottom of the surface of the equipment housing 2. The reinforcement support frames 15 and the support outer hoop 14 cooperate with each other to support the equipment housing 2 and obtain stable support and reinforcement measures.
[0031] The working principle of the present utility model is:
[0032] Pour the highland barley through the inlet at the top of the equipment housing 2, and the funnel 10 effectively guides the falling direction of the highland barley. When the photoelectric sensor control module senses that the highland barley passes by, the electric push rod one 102 drives the double - pass spraying pipe 104 and the slidable adjusting rod 103 to move up and down back and forth on the surface of the limit shaft rod 106. The water pump 6 operates and pumps water from the water storage box 8, and the double - pass spraying pipe 104 sprays the highland barley to increase a certain humidity. At the same time, the stepping motor 3 drives the double crushing rod 4 to rotate and operate to crush the highland barley. After the highland barley is crushed, it falls onto the collection plate 13 and waits to be pumped out and re - processed.
[0033] The above are only the preferred embodiments of the present utility model, and do not impose any formal restrictions on the present utility model; any ordinary technician in the industry can smoothly implement the present utility model according to what is shown in the accompanying drawings of the specification and what is described above; however, any minor changes, modifications and equivalent variations made by those skilled in the art within the scope of the technical solution of the present utility model by using the technical content disclosed above are all equivalent embodiments of the present utility model; at the same time, any changes, modifications and equivalent variations made to the above embodiments based on the essential technology of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A processing device for crushing highland barley grains, comprising a humidity adjustment mechanism (1), characterized in that, One end of the humidity adjustment mechanism (1) is fixedly connected to the equipment housing (2). In the middle of the inner walls on both sides of the equipment housing (2), a stepping motor (3) is fixedly connected. The output end of the stepping motor (3) is fixedly connected to a double crushing rod (4); The humidity adjustment mechanism (1) includes a top support plate (101). The top support plate (101) is fixed to one side of the inner wall of the equipment housing (2) near the middle. One side of the lower end of the top support plate (101) is fixedly connected to a first electric push rod (102). One end of the first electric push rod (102) is fixedly connected to a slidable adjustment rod (103). One end of the slidable adjustment rod (103) is fixedly connected to a double-pass spraying pipe (104). One side surface of the double-pass spraying pipe (104) is fixedly connected to an atomizing mesh plate (105). In the middle of the upper end of the slidable adjustment rod (103), a limiting shaft rod (106) is slidably connected through a through hole opened; 2. The hulless barley granule crushing and processing device according to claim 1, wherein The upper end of the limiting shaft rod (106) is fixedly connected to the middle of the lower end of the top support plate (101). One end of the double-pass spraying pipe (104) is fixedly connected to a telescopic through pipe (5). One end of the telescopic through pipe (5) is fixedly connected to a water pump (6).
3. The hulless barley grain crushing and processing device according to claim 2, wherein, The input end of the water pump (6) is fixedly connected to a suction pipe (7). A water storage box (8) is fixedly connected to the surface of the suction pipe (7). The top of the surface of the equipment housing (2) is fixedly connected to one side surface of the water storage box (8).
4. The hulless barley grain crushing and processing device according to claim 1, characterized in that, A water-proof protection plate (9) is fixedly connected to the bottom of the inner wall of the equipment housing (2) and outside the stepping motor (3). A funnel (10) is fixedly connected to the top of the inner top wall of the equipment housing (2).
5. The hulless barley granule crushing and processing device according to claim 4, characterized in that, At the edges near the front and back of the upper end of the equipment housing (2), second electric push rods (11) are fixedly connected. The upper ends of the second electric push rods (11) are fixedly connected to a closing cover plate (12). A collecting plate (13) is slidably connected to the bottom of the surface of the equipment housing (2) through a chute opened near the front; 6. The hulless barley grain crushing and processing device according to claim 5, wherein A support outer hoop (14) is fixedly connected to one side of the bottom of the surface of the equipment housing (2) near the collecting plate (13). On both sides of the lower end of the support outer hoop (14), reinforcement support frames (15) are fixedly connected. The upper ends of the reinforcement support frames (15) are fixedly connected to a support bottom (16). The inner wall of the support bottom (16) is fixedly connected to the edge of the bottom of the surface of the equipment housing (2).