Ball milling equipment for processing electric heating ceramic powder
By designing ball milling equipment with semicircular filter and vibration mechanism, the problem of poor overlap of the loading port after the shutdown of the electric heating ceramic powder processing equipment is solved, automatic loading and unloading and impurity removal are achieved, and the grinding efficiency and stability of the equipment are improved.
Patent Information
- Application Number
- CN202422122901.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing electrically heated ceramic powder processing equipment has poor overlapping of the inner and outer cylinder loading ports after shutdown, resulting in difficulty in loading and difficulty in effectively eliminating impurities.
A ball milling device including a semicircular filter, a guide plate and a vibration mechanism is designed. The ball mill shell is driven by a motor to rotate and reverse, and combined with the use of a transmission shaft and a cam, the automatic loading and unloading of materials and the vibration filtration of impurities is realized.
It realizes a convenient material loading and unloading process, improves the degree of automation of the equipment, ensures effective removal of impurities, and improves the grinding efficiency and stability of the equipment.
Smart Images

Figure CN223128194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic powder processing, and particularly relates to a ball milling device for processing electro-heating ceramic powder. Background Art
[0002] Electro-heating ceramic powder is usually used in the manufacture of electric heaters, heating elements and other thermal management applications. They have excellent electrical insulation and high temperature resistance, and are key materials in heating systems. Ball milling equipment is required for powder production.
[0003] As disclosed in a powder ball mill for ceramic tile production with the authorization announcement number CN208599857U, it includes a base, two support seats are respectively arranged on both sides of the base, an outer cylinder and an inner cylinder are arranged between the two support seats, a first connecting plate and a second connecting plate are respectively and sealingly fixedly connected to both sides of the outer cylinder, both sides of the inner cylinder are respectively fixedly connected to the first connecting plate and the second connecting plate correspondingly, and a plurality of material guiding holes are spacedly arranged in the middle of the outer wall of the inner cylinder. After adopting the above technical solution, the beneficial effects of the utility model are: compact structure, stable operation, good grinding effect and high grinding efficiency.
[0004] Although the above patent has a good grinding effect and high grinding efficiency, the feeding port is between the inner and outer cylinders on both sides. When in use, the inner and outer cylinders will rotate, and it may not be possible to ensure that the feeding port between the inner and outer cylinders can effectively overlap after shutdown. Content of the Utility Model
[0005] The purpose of the utility model is to provide a ball milling device for processing electro-heating ceramic powder, so as to solve the problems put forward in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A ball milling device for processing electro-heating ceramic powder, comprising
[0008] a base, frames are symmetrically arranged on both sides of the base, a ball mill shell is arranged between the tops of the two frames, and driving mechanisms are arranged on the inner and outer sides of the two frames;
[0009] a semi-circular filter screen one, which is movably installed at the upper middle part inside the ball mill shell, and a semi-circular filter screen two is arranged below the inside of the ball mill shell close to the semi-circular filter screen one;
[0010] a ball milling mechanism is arranged in the middle of the ball mill shell, and a vibration mechanism is arranged between the ball milling mechanism and the semi-circular filter screen one.
[0011] Preferably, the driving mechanism includes a motor, which is arranged on the outer side of the bottom end of the frame. An idle pulley and a driving pulley are respectively arranged at the upper and lower ends inside the frame. The idle pulley and the driving pulley are movably connected by a transmission belt. The output shaft of the motor is fixedly connected to the driving pulley. The idle pulley at the upper end inside the right frame is fixedly connected to the right side of the ball mill shell;
[0012] Preferably, the ball milling mechanism includes a transmission shaft, which is movably installed in the middle of the inner side of the ball mill shell. One end of the transmission shaft is fixedly connected to the idle pulley inside the left frame. A number of grinding rollers are arranged side by side in the middle of the transmission shaft. The outer side of the grinding roller is movably connected to the inner side of the semi-circular filter screen two;
[0013] Preferably, the vibrating mechanism includes a first material guiding plate, which is fixedly installed in the middle of the top end of the semi-circular filter screen one. A second material guiding plate is arranged on the upper end face inside the ball mill shell. Springs are fixedly installed on both sides of the second material guiding plate through side plates. The other end of the spring is arranged on the upper end face of the semi-circular filter screen one. Cams are arranged on both sides of the transmission shaft. Vibration blocks opposite to the positions of the cams are arranged at both inner ends of the semi-circular filter screen one;
[0014] Preferably, the outer diameter of the second material guiding plate is smaller than the inner diameter of the first material guiding plate;
[0015] Preferably, outer shells are arranged in the middle of the top end and the bottom end of the ball mill shell. Arc-shaped baffles are movably installed inside one side of the two outer shells. A handle is arranged on the outer side of the arc-shaped baffle.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. For this ball milling equipment for processing electro-heated ceramic powder materials, through the cooperation of the semi-circular filter screen one, the semi-circular filter screen two, the first material guiding plate, the second material guiding plate and the ball mill shell, after processing, start the motor on the right side. The motor drives the ball mill shell to rotate 90°. At this time, the inlet and outlet positions are swapped. Since the first material guiding plate and the second material guiding plate face downward, the sundries intercepted on the semi-circular filter screen one flow out from the channels on both sides of the first material guiding plate and the second material guiding plate and fall on the inner wall of the ball mill shell. Then, reverse the rotation of the ball mill shell by the motor on the right side. At this time, the inlet and outlet positions are swapped again. The materials falling on the inner wall of the ball mill shell slide down along the inner wall due to the action of gravity and are discharged from the opened outlet. In this way, it is convenient for feeding and discharging, and at the same time, it is also convenient for waste discharge.
[0018] 2. The ball milling equipment for processing electro-heating ceramic powder materials, through the cooperation of a transmission shaft, a cam, a vibration block and a semi-circular filter screen 1, during grinding, in addition to controlling the rotation of the grinding roller, the transmission shaft also drives the cams at both ends to rotate. When the cams rotate, they impact the vibration block, and the vibration block controls the vibration of the semi-circular filter screen 1. In this way, the raw materials falling above the semi-circular filter screen 1 can be vibrated and screened. After the semi-circular filter screen 1 is reversed, the impurities remaining on the outer side of the semi-circular filter screen 1 can also be shaken off, so as to achieve the purpose of facilitating filtration and screening. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the overall front view structural schematic diagram of the present utility model;
[0020] Figure 2 is the overall sectional view structural schematic diagram of the present utility model;
[0021] Figure 3 is the installation structural schematic diagram of the first guide plate of the present utility model;
[0022] Figure 4 is of the present utility model Figure 1 magnified schematic diagram at A in;
[0023] Figure 5 is of the present utility model Figure 2 magnified schematic diagram at B in.
[0024] In the figure: 1, base; 2, frame; 3, ball mill shell; 4, semi-circular filter screen 1; 5, semi-circular filter screen 2; 6, motor; 7, driven pulley; 8, driving pulley; 9, transmission shaft; 10, grinding roller; 11, first guide plate; 12, second guide plate; 13, side plate; 14, spring; 15, cam; 16, vibration block; 17, outer shell; 18, arc-shaped baffle; 19, handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0026] As Figures 1-5 shown, a technical solution provided by the present utility model:
[0027] A ball milling device for processing electro-heating ceramic powder materials includes a base 1, with frames 2 symmetrically arranged on both sides of the base 1. Between the tops of the two frames 2 is provided a ball mill shell 3. Driving mechanisms are arranged on the inner and outer sides of the two frames 2. The driving mechanism includes a motor 6, and the motor 6 is arranged on the outer side of the bottom end of the frame 2. At the upper and lower ends inside the frame 2 are respectively provided a driven pulley 7 and a driving pulley 8. The driven pulley 7 and the driving pulley 8 are movably connected by a transmission belt. The output shaft of the motor 6 is fixedly connected to the driving pulley 8. The driven pulley 7 at the upper end inside the right frame 2 is fixedly connected to the right side of the ball mill shell 3; a semi-circular filter screen one 4, and the semi-circular filter screen one 4 is movably installed at the upper middle part inside the ball mill shell 3. Below the inside of the ball mill shell 3 near the semi-circular filter screen one 4 is provided a semi-circular filter screen two 5; a ball milling mechanism is arranged in the middle of the ball mill shell 3. The ball milling mechanism includes a transmission shaft 9, and the transmission shaft 9 is movably installed at the middle part inside the ball mill shell 3. One end of the transmission shaft 9 is fixedly connected to the driven pulley 7 inside the left frame 2. A number of grinding rollers 10 are arranged side by side in the middle of the transmission shaft 9. The outer side of the grinding roller 10 is movably connected to the inner side of the semi-circular filter screen two 5. The outer diameter of the guide plate two 12 is smaller than the inner diameter of the guide plate one 11. At the middle parts of the top and bottom ends of the ball mill shell 3 are provided outer shells 17. Inside one side of each of the two outer shells 17 is movably installed an arc-shaped baffle 18. Outside the arc-shaped baffle 18 is provided a handle 19;
[0028] In this embodiment, during grinding, open the arc-shaped baffles 18 at the upper and lower ends of the ball mill shell 3, put the ceramic raw materials into it, and then use the arc-shaped baffles 18 to close the upper inlet. After the materials enter from the upper end, the large-volume particulate matters in the raw materials are filtered by the semi-circular filter screen one 4, and start the motor 6 on the left side. The motor 6 controls the rotation of the transmission shaft 9 through the cooperation of the driven pulley 7, the driving pulley 8 and the transmission belt. When the transmission shaft 9 rotates, it drives the grinding rollers 10 to grind and process the filtered ceramic raw materials. The ground materials pass through the semi-circular filter screen two 5 and are discharged from the lower outlet. After processing, start the motor 6 on the right side. The motor 6 drives the ball mill shell 3 to rotate 90°. At this time, the positions of the inlet and outlet are swapped. Since the guide plate one 11 and the guide plate two 12 face downward, the sundries intercepted on the semi-circular filter screen one 4 flow out from the channels on both sides of the guide plate one 11 and the guide plate two 12 and fall on the inner wall of the ball mill shell 3. Then, reverse the rotation of the ball mill shell 3 by the motor 6 on the right side. At this time, the positions of the inlet and outlet are swapped again, and the materials falling on the inner wall of the ball mill shell 3 slide down along the inner wall due to the action of gravity and are discharged from the opened outlet.
[0029] As Figure 2 and Figure 5As shown in the figure, a vibration mechanism is provided between the ball milling mechanism and the first semi-circular filter screen 4. The vibration mechanism includes a first material guiding plate 11, which is fixedly installed at the middle of the top end of the first semi-circular filter screen 4. On the upper inner surface of the ball mill housing 3, a second material guiding plate 12 is provided. On both sides of the second material guiding plate 12, springs 14 are fixedly installed through side plates 13, and the other ends of the springs 14 are arranged on the upper surface of the first semi-circular filter screen 4. On both sides of the transmission shaft 9, cams 15 are provided. At both inner ends of the first semi-circular filter screen 4, vibration blocks 16 are provided at positions opposite to the cams 15.
[0030] In this embodiment, during grinding, in addition to controlling the rotation of the grinding roller 10, the transmission shaft 9 also drives the cams 15 at both ends to rotate. When the cams 15 rotate, they impact the vibration blocks 16, and the vibration blocks 16 control the vibration of the first semi-circular filter screen 4. In this way, the raw materials falling above the first semi-circular filter screen 4 can be vibration-screened. After the first semi-circular filter screen 4 is reversed, the impurities remaining on the outer side surface of the first semi-circular filter screen 4 can also be shaken off.
[0031] Working principle: During grinding, open the arc-shaped baffles 18 at the upper and lower ends of the ball mill housing 3, put the ceramic raw materials into it, and then use the arc-shaped baffles 18 to close the upper inlet. After the materials enter from the upper end, the large-volume particulate matters in the raw materials are filtered through the first semi-circular filter screen 4, and start the motor 6 on the left side. The motor 6 controls the rotation of the transmission shaft 9 through the cooperation of the driven belt pulley 7, the driving belt pulley 8 and the transmission belt. When the transmission shaft 9 rotates, it drives the grinding roller 10 to grind and process the filtered ceramic raw materials. The ground materials pass through the second semi-circular filter screen 5 and are discharged from the lower outlet. After processing, start the motor 6 on the right side, and the motor 6 drives the ball mill housing 3 to rotate 90°. At this time, the positions of the inlet and outlet are swapped. Since the directions of the first material guiding plate 11 and the second material guiding plate 12 are downward, the sundries intercepted on the first semi-circular filter screen 4 flow out from the channels on both sides of the first material guiding plate 11 and the second material guiding plate 12 and fall on the inner wall of the ball mill housing 3. Then, reverse the ball mill housing 3 through the motor 6 on the right side. At this time, the positions of the inlet and outlet are swapped again, and the materials falling on the inner wall of the ball mill housing 3 slide down along the inner wall due to the action of gravity and are discharged from the opened outlet. During grinding, in addition to controlling the rotation of the grinding roller 10, the transmission shaft 9 also drives the cams 15 at both ends to rotate. When the cams 15 rotate, they impact the vibration blocks 16, and the vibration blocks 16 control the vibration of the first semi-circular filter screen 4. In this way, the raw materials falling above the first semi-circular filter screen 4 can be vibration-screened. After the first semi-circular filter screen 4 is reversed, the impurities remaining on the outer side surface of the first semi-circular filter screen 4 can also be shaken off.
[0032] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A ball milling device for processing electro-heating ceramic powder materials, characterized in that: including a base (1), with frames (2) symmetrically arranged on both sides of the base (1), a ball mill shell (3) is arranged between the tops of the two frames (2), and driving mechanisms are arranged on the inner and outer sides of the two frames (2); a semi-circular filter screen one (4), the semi-circular filter screen one (4) is movably installed at the upper middle part inside the ball mill shell (3), and a semi-circular filter screen two (5) is arranged below the inside of the ball mill shell (3) near the semi-circular filter screen one (4); a ball milling mechanism is arranged in the middle of the ball mill shell (3), and a vibration mechanism is arranged between the ball milling mechanism and the semi-circular filter screen one (4).
2. The ball milling equipment for processing electro-heating ceramic powder materials according to claim 1, wherein: The driving mechanism includes a motor (6), the motor (6) is arranged on the outer side of the bottom end of the frame (2), a driven pulley (7) and a driving pulley (8) are respectively arranged at the upper and lower ends inside the frame (2), the driven pulley (7) is movably connected with the driving pulley (8) through a transmission belt, the output shaft of the motor (6) is fixedly connected with the driving pulley (8), and the driven pulley (7) at the upper end inside the right frame (2) is fixedly connected with the right side of the ball mill shell (3).
3. The ball milling equipment for processing electro-heating ceramic powder according to claim 2, wherein: The ball milling mechanism includes a transmission shaft (9), the transmission shaft (9) is movably installed at the middle part inside the ball mill shell (3), one end of the transmission shaft (9) is fixedly connected with the driven pulley (7) inside the left frame (2), a plurality of grinding rollers (10) are arranged side by side in the middle of the transmission shaft (9), and the outer side surface of the grinding roller (10) is movably connected with the inner side surface of the semi-circular filter screen two (5).
4. The ball milling equipment for processing electro-heating ceramic powder materials according to claim 3, characterized in that: The vibration mechanism includes a guide plate one (11), the guide plate one (11) is fixedly installed at the middle part of the top end of the semi-circular filter screen one (4), a guide plate two (12) is arranged on the upper end surface inside the ball mill shell (3), springs (14) are fixedly installed on both sides of the guide plate two (12) through side plates (13), the other ends of the springs (14) are arranged on the upper end surface of the semi-circular filter screen one (4), cams (15) are arranged on both sides of the transmission shaft (9), and vibration blocks (16) opposite to the positions of the cams (15) are arranged at both ends inside the semi-circular filter screen one (4).
5. The ball milling equipment for processing electro-heating ceramic powder materials according to claim 4, characterized in that: The outer diameter of the guide plate two (12) is smaller than the inner diameter of the guide plate one (11).
6. The ball milling equipment for processing electro-heating ceramic powder materials according to claim 1, characterized in that: Shells (17) are arranged at the middle parts of the top end and the bottom end of the ball mill shell (3), arc-shaped baffles (18) are movably installed inside one side of the two shells (17), and handles (19) are arranged on the outer sides of the arc-shaped baffles (18).
Citation Information
Patent Citations
A powder ball mill for production of ceramic brick
CN208599857U