Centrifugal oil-water separation type fastener cold header
By designing a centrifugal oil-water separation fastener cold heading machine, the motor drive screen and annular partition are used to separate the oil-water mixture, which solves the problem of difficult separation of the finished oil-water of the fastener, and improves the cutting efficiency and cleaning convenience.
Patent Information
- Application Number
- CN202422216666.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-10
AI Technical Summary
When existing cold heading machines process the finished fastener products, it is difficult to effectively separate the oil and water mixture, resulting in difficulty in cutting the fastener and increasing the difficulty in cleaning and drying.
A centrifugal oil-water separation fastener cold heading machine is designed to separate oil-water through a motor-driven screen, and the liquid level is controlled by an annular partition and liquid level sensor, and the fastener is automatically discharged with a cylinder and a tie rod.
It improves the cutting efficiency of the fastener, reduces the adhesion of the oil and water mixture on the surface of the fastener, and simplifies the cleaning and drying process of the fastener.
Smart Images

Figure CN223128289U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cold heading machines, and particularly relates to a centrifugal oil-water separation type fastener cold heading machine. Background Technique
[0002] A cold heading machine is an important stamping processing machine in mechanical manufacturing, which is specifically used for plastic forming of metals at normal temperature to mass-produce fasteners such as nuts and bolts. Its working principle is to transmit power through belt wheels and gears, realize linear motion through a crank connecting rod and slider mechanism, and use a punch and a die to cause plastic deformation or separation of the blank of the processed part, so as to form the required shape;
[0003] During the cold heading process, the metal material is subjected to a large pressure. In order to reduce friction, wear and control temperature, lubricating oil is usually used for lubrication. Some of these lubricating oils may evaporate or atomize under high temperature and pressure, and mix with moisture or other impurities in the air to form an oil-water mixture. Therefore, after the finished fasteners are blanked, the fasteners will enter the collection device together with a certain amount of oil-water mixture. Therefore, the Chinese utility model patent with the publication number CN205386354U: the blanking oil-water separation device of a cold heading machine, this application includes an oil-water separator arranged at the discharge port of the machine box. A channel for the material to pass through is arranged at the bottom of the oil-water separator, and a recovery mechanism for bringing the separated oil back into the machine box is arranged on the oil-water separator. A power mechanism is arranged on the recovery mechanism, which can achieve the separation effect of oil and water. However, after the oil and water are separated, the fasteners are still placed in the box. On the one hand, it brings certain difficulties to take out the fasteners from the box. On the other hand, the fasteners taken out from the box will still adhere to a certain amount of oil-water mixture, which increases the difficulty of cleaning and drying the fasteners in the later stage. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a centrifugal oil-water separation type fastener cold heading machine, which solves the problems that the oil and water of the fastener finished products cannot be effectively separated and the fasteners cannot be conveniently blanked in the related technology.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A centrifugal oil-water separation type fastener cold heading machine, comprising a cold heading machine and an oil-water separator. A conveyor is fixedly connected between the cold heading machine and the oil-water separator. The oil-water separator further includes a protective cover. A bracket is fixedly installed at the bottom of the protective cover. A motor is fixedly installed at the top of the bracket. The motor is electrically connected to an external controller through a connecting wire. A rotating shaft is fixedly installed at the output end of the motor. A conical seat is fixedly installed at the bottom of the rotating shaft. A screen is fixedly installed on the outer side of the conical seat. A separation barrel is fixedly installed at the inner bottom of the protective cover. A first annular partition and a second annular partition are respectively fixedly installed at the inner bottom of the separation barrel. A sealing ring is movably installed between the conical seat and the screen. A pull rod is fixedly installed at the top of the sealing ring.
[0007] Optionally, the conveyor is a closed Z-shaped conveyor.
[0008] Optionally, a feed hopper is fixedly installed on one side of the top of the protective cover, and a mounting seat is fixedly installed on the other side of the top of the protective cover. A cylinder is fixedly installed on the top of the mounting seat, and the cylinder is connected to an external air pump through a pipeline.
[0009] Based on this, the setting of the cylinder is a necessary condition for realizing the lifting of the pull rod.
[0010] Optionally, an oil discharge pipe is fixedly installed at the bottom of the separation barrel between the separation barrel and the first annular partition, and a drain pipe is fixedly installed at the bottom of the separation barrel between the first annular partition and the second annular partition. Solenoid valves are respectively fixedly installed at the ends of the oil discharge pipe and the drain pipe away from the separation barrel.
[0011] Based on this, an oil discharge pipe and a drain pipe are respectively arranged at the bottom of the separation barrel at the outer and inner positions of the first annular partition, so as to discharge and collect the separated oil and water.
[0012] Optionally, a plurality of oil overflow ports are opened on the inner side of the first annular partition, and a liquid level sensor is fixedly installed on the inner side of the first annular partition above the oil overflow port. The liquid level sensor is electrically connected to an external controller through a connecting wire.
[0013] Based on this, a first annular partition and a second annular partition are arranged in the separation barrel, and the oil and water are separated by using the principle that oil floats on water, and the liquid level in the separation barrel between the first annular partition and the second annular partition is ensured in cooperation with the liquid level sensor.
[0014] Optionally, a plurality of blanking ports are opened at the lower position inside the screen.
[0015] Optionally, the sealing ring is inserted and installed between the screen and the conical seat and is located above the blanking port.
[0016] Optionally, a fixing seat is fixedly installed on the outer side of the pull rod, a stabilizing rod is threadedly connected to the fixing seat, the bottom of the pull rod is fixedly installed on the sealing ring, the top of the pull rod passes through the top of the protective cover and is fixedly connected to the output end of the cylinder, and the top of the pull rod also passes through the through hole at the top of the protective cover and extends above the protective cover;
[0017] Based on this, after the motor drives the conical seat and the screen to rotate to separate the oil and water on the outer surface of the fastener, the sealing ring can be lifted by the cylinder and the pull rod, so that the fastener can be discharged through the blanking port and the second annular partition.
[0018] The working principle and beneficial effects of the present invention are as follows:
[0019] For a cold heading machine for centrifugal oil-water separation type fasteners of the present invention, an oil-water separator is arranged on one side of the cold heading machine, and the oil-water separator is connected to the cold heading machine through a conveyor, so that the screen driven by the motor and the rotating shaft can separate the oil-water mixture entering the separation barrel and the oil-water mixture attached to the outer side of the fastener, and further separate and discharge and recycle the oil and water by means of the separation barrel, the first annular partition and the second annular partition, which can improve the blanking efficiency of the fastener and reduce the adhesion amount of the oil-water mixture on the outer surface of the fastener. Description of the Drawings
[0020] The following will further illustrate the above characteristics, technical features, advantages and implementation methods of the present invention in a clear and understandable manner in combination with the drawings of the preferred embodiments:
[0021] Figure 1 is a schematic diagram of the main structure of the present invention;
[0022] Figure 2 is a sectional view of the oil-water separator of the present invention;
[0023] Figure 3 is Figure 2 an enlarged view of part A in
[0024] Figure 4 is Figure 2 an enlarged view of part B in
[0025] Figure 5 is a schematic diagram of the conical seat and the screen structure of the present invention;
[0026] Figure 6 is a schematic diagram of the split structure of the sealing ring, the pull rod and the stabilizing rod of the present invention.
[0027] In the figure: 1. Cold heading machine; 2. Oil-water separator; 3. Conveyor; 4. Protective cover; 5. Support; 6. Motor; 7. Rotating shaft; 8. Conical seat; 9. Separation barrel; 10. First annular partition; 11. Screen; 12. Sealing ring; 13. Tie rod; 14. Feed hopper; 15. Mounting seat; 16. Cylinder; 17. Oil spill port; 18. Liquid level sensor; 19. Oil discharge pipe; 20. Drain pipe; 21. Discharge opening; 22. Fixed seat; 23. Stabilizing rod; 24. Second annular partition. Detailed implementation manners
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will describe the specific implementation manners of the present invention with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings, and other implementation manners can also be obtained.
[0029] To make the drawings concise, only the parts related to the utility model are schematically shown in each drawing, and they do not represent the actual structure of the product. In addition, to make the drawings concise and easy to understand, in some drawings, components with the same structure or function are only schematically shown for one of them, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".
[0030] In this article, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0031] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.
[0032] Embodiment 1:
[0033] Refer to Figures 1-6, which is the first embodiment of the present utility model, proposes a centrifugal oil-water separation type fastener cold heading machine, including a cold heading machine 1 and an oil-water separator 2. A conveyor 3 is fixedly connected between the cold heading machine 1 and the oil-water separator 2. The oil-water separator 2 further includes a protective cover 4. A bracket 5 is fixedly installed at the bottom of the protective cover 4. A motor 6 is fixedly installed at the top of the bracket 5. The motor 6 is electrically connected to an external controller through a connecting wire. A rotating shaft 7 is fixedly installed at the output end of the motor 6. A conical seat 8 is fixedly installed at the bottom of the rotating shaft 7. A screen 11 is fixedly installed on the outer side of the conical seat 8. A separation barrel 9 is fixedly installed at the inner bottom of the protective cover 4. A first annular partition 10 and a second annular partition 24 are respectively fixedly installed at the inner bottom of the separation barrel 9. A sealing ring 12 is movably installed between the conical seat 8 and the screen 11. A pull rod 13 is fixedly installed at the top of the sealing ring 12.
[0034] The conveyor 3 is an enclosed Z-shaped conveyor;
[0035] Embodiment 2:
[0036] Refer to Figures 2-6, which is the second embodiment of the present utility model. The difference between this embodiment and the first embodiment is that: a feed hopper 14 is fixedly installed on one side of the top of the protective cover 4, and a mounting seat 15 is fixedly installed on the other side of the top of the protective cover 4. A cylinder 16 is fixedly installed on the top of the mounting seat 15, and the cylinder 16 is connected to an external air pump through a pipeline. Based on this, the setting of the cylinder 16 is a necessary condition for realizing the lifting of the pull rod 13. A drain pipe 19 is fixedly installed at the bottom of the separation barrel 9 located between the separation barrel 9 and the first annular partition 10, and a drain pipe 20 is fixedly installed at the bottom of the separation barrel 9 located between the first annular partition 10 and the second annular partition 24. Solenoid valves are fixedly installed at the ends of the drain pipe 19 and the drain pipe 20 away from the separation barrel 9. Based on this, the drain pipe 19 and the drain pipe 20 are respectively arranged at the bottom of the separation barrel 9 at the outer and inner positions of the first annular partition 10, so as to discharge and collect the separated oil and water. A plurality of oil overflow ports 17 are opened on the inner side of the first annular partition 10, and a liquid level sensor 18 is also fixedly installed on the inner side of the first annular partition 10 above the oil overflow port 17. The liquid level sensor 18 is electrically connected to an external controller through a connecting wire. Based on this, the first annular partition 10 and the second annular partition 24 are arranged in the separation barrel 9, and the oil and water are separated by using the principle that oil floats on water, and the liquid level in the separation barrel 9 between the first annular partition 10 and the second annular partition 24 is ensured by cooperating with the liquid level sensor 18. A plurality of blanking ports 21 are opened at the lower position inside the screen 11. The sealing ring 12 is inserted and installed between the screen 11 and the conical seat 8 and is located above the blanking port 21. A fixing seat 22 is fixedly installed on the outer side of the pull rod 13, and a stabilizing rod 23 is threadedly connected to the fixing seat 22. The bottom of the pull rod 13 is fixedly installed on the sealing ring 12, and the top of the pull rod 13 passes through the top of the protective cover 4 and is fixedly connected to the output end of the cylinder 16. The top of the pull rod 13 also passes through the through hole at the top of the protective cover 4 and extends to the upper position of the protective cover 4. Based on this, after the oil and water on the outer surface of the fastener are separated by driving the conical seat 8 and the screen 11 to rotate by the motor 6, the sealing ring 12 can be lifted by cooperating with the cylinder 16 and the pull rod 13, so as to discharge the fastener through the blanking port 21 and the second annular partition 24.
[0037] It should be noted that the present utility model is a centrifugal oil-water separation type cold heading machine for fasteners. After the fasteners processed in the cold heading machine 1 are temporarily stored in the storage bin on one side of the cold heading machine 1, the conveyor 3 can be started through the controller. Then, the conveyor 3 can regularly convey the fasteners and part of the oil-water mixture in the storage bin on one side of the cold heading machine 1 into the feed hopper 14, and enable the fasteners and the oil-water mixture to enter the separation barrel 9 through the feed hopper 14. Then, the fasteners are intercepted by the screen 11, while the oil-water mixture enters the separation barrel 9 located between the first annular partition 10 and the second annular partition 24 through the screen 11, so that the oil floats on the water surface and flows into the cavity between the first annular partition 10 and the separation barrel 9 through a plurality of oil overflow ports 17. And the liquid level sensor 18 is used to monitor the liquid level in the cavity between the first annular partition 0, the first annular partition 10, and the second annular partition 24, and the solenoid valve at one end of the drain pipe 20 is used to control the liquid level in the separation barrel 9, the first annular partition 10, and the second annular partition 24, so as to ensure that the separated oil can flow into the cavity between the separation barrel 9 and the first annular partition 10 through the oil overflow port 17.
[0038] After a certain amount of fasteners are conveyed and placed in the screen 11, the oil-water separator 2 can be closed and the motor 6 can be started. Then, the motor 6 drives the rotating shaft 7 and the conical seat 8 to rotate, and the conical seat 8 drives the screen 11 to rotate. Thus, the centrifugal force generated by the screen 11 driving the fasteners to rotate throws the oil-water mixture attached to the outer surface of the fasteners into the cavity formed by the separation barrel 9, the first annular partition 10, and the second annular partition 24. After the oil-water separation treatment of the fasteners is completed, the motor 6 is closed, and the cylinder 16 is controlled by controlling an external pump station. Then, the output end of the cylinder 16 lifts the pull rod 13, and the pull rod 13 drives the sealing ring 12 and the stability rod 23 to move upward synchronously. Then, the pull rod 13 moves upward in the screen 11 and exposes a plurality of blanking ports 21, so that the fasteners in the screen 11 are discharged and collected through the blanking ports 21 and the second annular partition 24.
[0039] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A cold heading machine for centrifugal oil-water separation type fasteners, characterized in that: It includes a cold heading machine (1) and an oil-water separator (2). A conveyor (3) is fixedly connected between the cold heading machine (1) and the oil-water separator (2). The oil-water separator (2) further includes a protective cover (4). A bracket (5) is fixedly installed at the bottom of the protective cover (4). A motor (6) is fixedly installed at the top of the bracket (5). The motor (6) is electrically connected to an external controller through a connecting wire. A rotating shaft (7) is fixedly installed at the output end of the motor (6). A conical seat (8) is fixedly installed at the bottom of the rotating shaft (7). A screen (11) is fixedly installed on the outside of the conical seat (8). A separation barrel (9) is fixedly installed at the inner bottom of the protective cover (4). A first annular partition (10) and a second annular partition (24) are respectively fixedly installed at the inner bottom of the separation barrel (9). A sealing ring (12) is movably installed between the conical seat (8) and the screen (11). A pull rod (13) is fixedly installed at the top of the sealing ring (12).
2. The centrifugal oil-water separation type fastener cold heading machine according to claim 1, characterized in that: The conveyor (3) is an enclosed Z-shaped conveyor.
3. The centrifugal oil-water separation type cold heading machine for fasteners according to claim 2, characterized in that: A feed hopper (14) is fixedly installed on one side of the top of the protective cover (4). A mounting seat (15) is fixedly installed on the other side of the top of the protective cover (4). A cylinder (16) is fixedly installed on the top of the mounting seat (15), and the cylinder (16) is connected to an external air pump through a pipeline.
4. The cold heading machine for centrifugal oil-water separation type fasteners according to claim 3, characterized in that: An oil discharge pipe (19) is fixedly installed at the bottom of the separation barrel (9) between the separation barrel (9) and the first annular partition (10). A drain pipe (20) is fixedly installed at the bottom of the separation barrel (9) between the first annular partition (10) and the second annular partition (24). Solenoid valves are respectively fixedly installed at the ends of the oil discharge pipe (19) and the drain pipe (20) far away from the separation barrel (9).
5. The cold heading machine for centrifugal oil-water separation type fasteners according to claim 4, characterized in that: A plurality of oil overflow ports (17) are formed inside the first annular partition (10). A liquid level sensor (18) is also fixedly installed inside the first annular partition (10) above the oil overflow port (17). The liquid level sensor (18) is electrically connected to an external controller through a connecting wire.
6. The cold heading machine for centrifugal oil-water separation type fasteners according to claim 5, wherein: A plurality of blanking ports (21) are formed at the lower position inside the screen (11).
7. A cold heading machine for centrifugal oil-water separation type fasteners according to claim 6, characterized in that: The sealing ring (12) is inserted and installed between the screen (11) and the conical seat (8) and is located above the blanking port (21).
8. A cold heading machine for centrifugal oil-water separation type fasteners according to claim 7, characterized in that: A fixed seat (22) is fixedly installed on the outside of the pull rod (13). A stabilizing rod (23) is threadedly connected to the fixed seat (22). The bottom of the pull rod (13) is fixedly installed on the sealing ring (12). The top of the pull rod (13) passes through the top of the protective cover (4) and is fixedly connected to the output end of the cylinder (16). The top of the pull rod (13) also passes through the through hole at the top of the protective cover (4) and extends to the position above the protective cover (4).
Citation Information
Patent Citations
Unloading oil -water separator of cold heading machine
CN205386354U