Novel ceramic ball cleaning device
Through the combined design of ultrasonic cleaning box and roller brush, the problem of tiny gaps on the surface of the ceramic ball and complex structural pollutants is difficult to remove, achieving efficient and damage-free ceramic ball cleaning effect.
Patent Information
- Application Number
- CN202421803641.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Existing ceramic ball cleaning methods are difficult to completely remove contaminants from tiny gaps on the surface or complex structures, and traditional methods may damage ceramic balls or introduce chemical residues, making the cleaning effect unsatisfactory.
The ultrasonic cleaning box is designed with a filter frame and a roller brush. The filter frame is shaken before and after and with ultrasonic cleaning. The roller brush rotates to brush the ceramic balls to improve the cleaning effect.
It achieves efficient cleaning of ceramic balls, avoids surface damage and chemical residues, and improves the cleaning effect.
Smart Images
Figure CN223128697U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic ball cleaning, in particular to a novel ceramic ball cleaning device. Background Art
[0002] Due to their high hardness, good wear resistance, corrosion resistance and other characteristics, ceramic balls are widely used in fields such as bearings, seals, and grinding media. However, ceramic balls may be contaminated with impurities such as dust and oil during the production process, affecting their performance and service life.
[0003] At present, the mainstream ceramic ball cleaning methods on the market mainly include mechanical wiping, chemical immersion cleaning, and high-pressure water jet cleaning. Although these methods can achieve a certain degree of cleaning effect, there are obvious deficiencies: mechanical wiping is easy to damage the surface of ceramic balls, chemical immersion may introduce new chemical residues, and high-pressure water jet cleaning has high equipment requirements and large energy consumption. In addition, these traditional methods often have difficulty in completely removing pollutants in the micro-gaps or complex structures on the surface of ceramic balls, resulting in unsatisfactory cleaning effects.
[0004] Therefore, we propose a novel ceramic ball cleaning device that can improve the cleaning effect. Summary of the Utility Model
[0005] In order to overcome the shortcomings of the existing cleaning methods with unsatisfactory cleaning effects, the utility model provides a novel ceramic ball cleaning device that can improve the cleaning effect.
[0006] The technical solution of the utility model is: a novel ceramic ball cleaning device, including an ultrasonic cleaning tank, guide plates, a sliding frame, a filter frame, a motor, and a cam. On the upper part of the left and right sides inside the ultrasonic cleaning tank, symmetrically arranged front and rear guide plates are fixedly connected. A sliding frame is slidably connected between the symmetrically arranged front and rear guide plates. A filter frame is clamped between the left and right sliding frames. Motors are fixedly connected to both the left and right parts inside the ultrasonic cleaning tank. A cam is fixedly connected to the output shaft of the motor, and the cam is in pressing cooperation with the adjacent sliding frame.
[0007] Furthermore, it also includes a cover plate, a rotary brush, limit rails, racks, and gears. The cover plate is embedded and placed on the upper side of the filter frame. Equally spaced rotary brushes are rotatably connected to the cover plate. Three equally spaced limit rails are fixedly connected to both the front and rear sides inside the ultrasonic cleaning tank. Three equally spaced racks are slidably connected to the cover plate, and the racks are inserted into the adjacent limit rails. A gear is fixedly connected to the upper part of the rotary brush, and the rack is meshed with the adjacent gear.
[0008] Furthermore, four wheels are fixedly connected to the bottom end of the ultrasonic cleaning tank.
[0009] Furthermore, a handle is fixedly connected to the middle of the cover plate.
[0010] Furthermore, a water inlet and a water outlet are respectively arranged on the front and rear sides of the ultrasonic cleaning tank.
[0011] Furthermore, handles are fixedly connected to the left and right parts on the upper side of the filter frame.
[0012] The beneficial effects are as follows: The ceramic balls are placed in the filter frame, and the ultrasonic cleaning tank operates to clean the ceramic balls. The front and rear shaking of the filter frame can improve the cleaning effect of the ceramic balls, and the rotation of the rolling brush can brush the ceramic balls in the filter frame, further improving the cleaning effect. Description of the Drawings
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0014] Figure 2 It is a three-dimensional structural schematic diagram of components such as the guide plate, sliding frame, filter frame and motor of the present utility model.
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the sliding frame of the present utility model.
[0016] Figure 4 It is a three-dimensional structural schematic diagram of components such as the limit rail, rack and gear of the present utility model.
[0017] Figure 5 It is a three-dimensional structural schematic diagram of the cover plate, rolling brush, rack and gear of the present utility model.
[0018] In the reference numerals: 1_ultrasonic cleaning tank, 2_guide plate, 3_sliding frame, 31_filter frame, 4_motor, 5_cam, 6_cover plate, 7_rolling brush, 8_limit rail, 9_rack, 10_gear. Detailed Embodiments
[0019] The following is a specific introduction to the present utility model in conjunction with the drawings and specific embodiments.
[0020] A novel ceramic ball cleaning device, as shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, includes an ultrasonic cleaning tank 1, a guide plate 2, a sliding frame 3, a filter frame 31, a motor 4 and a cam 5. Four wheels are fixedly connected to the bottom end of the ultrasonic cleaning tank 1. A water inlet and a water outlet are respectively arranged on the front and rear sides of the ultrasonic cleaning tank 1. Symmetric guide plates 2 are fixedly connected to the left and right sides of the upper part inside the ultrasonic cleaning tank 1. A sliding frame 3 is slidably connected between the symmetric guide plates 2. A filter frame 31 is clamped between the left and right sliding frames 3. Handles are fixedly connected to the left and right parts on the upper side of the filter frame 31. Motors 4 are fixedly connected to the left and right parts inside the ultrasonic cleaning tank 1. A cam 5 is fixedly connected to the output shaft of the motor 4. The cam 5 is in pressing fit with the adjacent sliding frame 3.
[0021] As Figure 1 , Figure 4 and Figure 5 shown, it further includes a cover plate 6, a rotary brush 7, a limiting rail 8, a rack 9 and a gear 10. The cover plate 6 is placed on the upper side of the filter frame 31 in an embedded manner. A handle is fixedly connected to the middle of the cover plate 6. The cover plate 6 is rotatably connected with a plurality of equally-spaced rotary brushes 7. Three equally-spaced limiting rails 8 are fixedly connected to the front and rear sides inside the ultrasonic cleaning tank 1. The cover plate 6 is slidably connected with three equally-spaced racks 9. The racks 9 are inserted into the adjacent limiting rails 8. A gear 10 is fixedly connected to the upper part of the rotary brush 7. The racks 9 are engaged with the adjacent gears 10.
[0022] When using the device, the staff member pulls the cover plate 6 upward through the handle to open it. The upward movement of the cover plate 6 drives the rotary brush 7, the rack 9 and the gear 10 to move upward. After the rack 9 moves upward, it is separated from the limiting rail 8. At this time, the staff member puts the ceramic balls into the filter frame 31. After placing them, the staff member controls the cover plate 6 to reset, so that the rack 9 is inserted into the limiting rail 8 again. At this time, the staff member controls the ultrasonic cleaning tank 1 to operate to clean the ceramic balls. At the same time, the staff member controls the motor 4 to operate. The output shaft of the motor 4 rotates to drive the cam 5 to rotate. The rotation of the cam 5 drives the sliding frame 3 to slide back and forth. The back-and-forth sliding of the sliding frame 3 drives the filter frame 31 to slide back and forth. The back-and-forth shaking of the filter frame 31 can improve the cleaning effect of the ceramic balls. When the filter frame 31 moves back and forth, it also drives the cover plate 6, the rotary brush 7 and the gear 10 to move back and forth. The back-and-forth movement of the gear 10 is engaged with the rack 9, thereby driving the rotary brush 7 to rotate. The rotation of the rotary brush 7 can brush the ceramic balls in the filter frame 31, further improving the cleaning effect.
[0023] The above has described in detail the embodiments of the present invention with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.
Claims
1. A novel ceramic ball cleaning device, characterized in that: It includes an ultrasonic cleaning tank (1), guide plates (2), a sliding frame (3), a filter frame (31), a motor (4) and a cam (5). On the upper part of the inner side of the ultrasonic cleaning tank (1), guide plates (2) that are symmetrically arranged front and back are fixedly connected to both the left and right sides. A sliding frame (3) is slidably connected between the guide plates (2) that are symmetrically arranged front and back. A filter frame (31) is clamped between the two sliding frames (3) on the left and right. Motors (4) are fixedly connected to both the left and right parts inside the ultrasonic cleaning tank (1). A cam (5) is fixedly connected to the output shaft of the motor (4). The cam (5) is in extrusion fit with the adjacent sliding frame (3).
2. The novel ceramic ball cleaning device according to claim 1, characterized in that: It further includes a cover plate (6), a rotary brush (7), a limit rail (8), a rack (9) and a gear (10). The cover plate (6) is placed in an embedded manner on the upper side of the filter frame (31). Rotary brushes (7) that are evenly distributed are rotatably connected to the cover plate (6). Three limit rails (8) that are evenly distributed are fixedly connected to both the front and back sides inside the ultrasonic cleaning tank (1). Three racks (9) that are evenly distributed are slidably connected to the cover plate (6). The racks (9) are inserted into the adjacent limit rails (8). A gear (10) is fixedly connected to the upper part of the rotary brush (7). The rack (9) is meshed with the adjacent gear (10).
3. A novel ceramic ball cleaning device according to claim 2, characterized in that: Four wheels are fixedly connected to the bottom end of the ultrasonic cleaning tank (1).
4. A novel ceramic ball cleaning device according to claim 3, characterized in that: A handle is fixedly connected to the middle of the cover plate (6).
5. A novel ceramic ball cleaning device according to claim 4, characterized in that: An inlet and an outlet are respectively arranged on the front and back sides of the ultrasonic cleaning tank (1).
6. The novel ceramic ball cleaning device according to claim 5, wherein: Handles are fixedly connected to both the left and right parts on the upper side of the filter frame (31).