Automatic cleaning device for coated mirror surface of silicon carbide reflecting mirror
By designing the silicon carbide mirror automatic cleaning device combined with spray pipe and cleaning roller, the cleaning problem of large-diameter mirrors is solved, and efficient and uniform cleaning effect and mirror protection are achieved.
Patent Information
- Application Number
- CN202422103274.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Traditional cleaning processes are difficult to meet the cleaning needs of large-diameter silicon carbide reflectors, especially when the diameter reaches more than 2m, and high-efficiency and high-quality cleaning results cannot be guaranteed.
An automatic cleaning device for the silicon carbide mirror coating mirror is designed, which adopts a combination of spray pipes and cleaning rollers. The spray nozzle can adjust the angle. The cleaning roller is equipped with soft bristles. The motor drives the cleaning rollers to rotate, combining the limiting groove and drying mechanism to achieve comprehensive cleaning and drying.
The cleaning efficiency and quality of large-diameter reflectors are improved, the uniformity of mirror cleaning and mirror protection are ensured, and the shortcomings of traditional methods are solved.
Smart Images

Figure CN223128746U_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of automation technology, and particularly relates to an automatic cleaning device for the coated surface of a silicon carbide mirror. Background Art
[0002] With the rapid development of deep space exploration and imaging systems, there is an urgent need for larger-aperture optical systems in observation and imaging systems to meet the requirements of people to see farther and more clearly. For this reason, humans have been constantly trying to improve the process level and break through the current processing limit to make the aperture of the prepared mirrors continuously increase to meet this urgent need. However, this also brings technical challenges to the manufacturing, processing, and coating of large-aperture mirrors.
[0003] For large-aperture mirrors, before coating, the mirror surface has to go through processes such as machining, grinding, and polishing. There are a large number of pollutants such as dust particles and polishing powders remaining on the mirror surface during the processing. It is necessary to effectively clean the substrate surface to remove dust and impurities on the substrate surface in order to improve the film quality and firmness and ensure a high reflectivity and durability of the film. In traditional cleaning processes, for mirrors with relatively small apertures, ultrasonic immersion cleaning and manual wiping methods can be used for treatment, and good cleaning effects can be achieved to meet the requirements of subsequent coating. However, when the mirror aperture is larger than 2m, the traditional cleaning process is not very suitable and it is difficult to meet the cleaning requirements and efficiency.
[0004] Based on the above problems, this application document proposes an automatic cleaning device for the coated surface of a silicon carbide mirror to improve the above problems. Summary of the Invention
[0005] The purpose of the present utility model is to provide an automatic cleaning device for the coated surface of a silicon carbide mirror to solve the problem that traditional ultrasonic cleaning or manual cleaning methods cannot meet the cleaning requirements for large-aperture silicon carbide mirrors.
[0006] The technical solution adopted by the present utility model is specifically as follows:
[0007] An automatic cleaning device for the coated surface of a silicon carbide mirror includes a fixed frame. A cleaning chamber is arranged inside the fixed frame. Corresponding limiting grooves are respectively arranged at the bottom and top of the cleaning chamber. A spray pipe and spray nozzles are arranged at the top of the cleaning chamber. Cleaning rollers are arranged on both sides of the cleaning chamber. Soft hairs for facilitating the cleaning of the surface of the mirror body are arranged on the side of the cleaning roller facing the mirror body. The cleaning roller is connected to a motor outside the cleaning chamber through a rotating shaft.
[0008] As a preferred technical solution, there are two groups of spray nozzles. The two groups of spray nozzles respectively correspond to the two surfaces of the mirror body, and the angles of the spray nozzles can be adjusted.
[0009] As a preferred technical solution, the mirror body is placed vertically in the cleaning chamber, and the two sides of the mirror body respectively correspond to the left and right sides of the cleaning chamber.
[0010] As a preferred technical solution, the two surfaces of the mirror body are arranged parallel to the cleaning roller, and the area of the surface of the cleaning roller facing the mirror body is not less than four-fifths of the area of the mirror body.
[0011] As a preferred technical solution, the two sides of the cleaning chamber are provided with chamber doors for easily putting the mirror body in, and the chamber doors are provided with blocking rods that can be freely opened and closed.
[0012] As a preferred technical solution, the soft bristles are arranged in contact with the mirror body, and the soft bristles are arranged on the cleaning roller on the side facing the mirror body.
[0013] As a preferred technical solution, drying mechanisms are further provided on both sides of the top of the cleaning chamber.
[0014] As a preferred technical solution, the drying mechanism is a warm air mechanism that can blow warm air to the mirror body to dry the mirror body.
[0015] The technical effects achieved by the present utility model are as follows:
[0016] For the cleaning device provided by the present utility model, during use, the mirror body is placed in the cleaning chamber and fixed through the limiting grooves at the bottom and top. Moreover, the mirror body is placed vertically. Through the spray nozzles and the cleaning roller, the mirror body can be cleaned comprehensively. The cleaning efficiency is high, and the cleaning quality is uniform, changing the situation that traditional ultrasonic immersion cleaning and manual wiping cannot meet the requirements for large-diameter mirrors, and greatly improving the cleaning efficiency and quality of large-diameter mirrors. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the present utility model.
[0018] Figure 2 is a sectional view of the present utility model.
[0019] In the figure: 1 - fixed frame; 2 - motor; 3 - rotating shaft; 4 - cleaning roller; 5 - mirror body; 6 - spray pipe; 7 - spray nozzle; 8 - limiting groove; 9 - blocking rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to make the above objects, features, and advantages of the present invention more obvious and understandable, the following detailed description of the specific embodiments of the present invention will be given with reference to the accompanying drawings of the specification.
[0021] In the following description, many specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention may be practiced in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the spirit of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0022] In the descriptions of the following embodiments, terms indicating directions and positions such as "up and down", "left and right", "one side", "the other side", etc. are only for the convenience of description based on the accompanying drawings of the specification. The embodiments and the scope of protection of the present invention are not limited by such terms.
[0023] Please refer to Figure 1-2 As shown, an automatic cleaning device for a coated surface of a silicon carbide mirror includes a fixed frame 1. The fixed frame 1 can be made of stainless steel. A cleaning chamber is provided inside the fixed frame. Corresponding limiting grooves 8 are respectively provided at the bottom and the top of the cleaning chamber. The inner wall of the limiting groove 8 is provided with a rubber pad to avoid damaging the surface of the mirror body 5. A spray pipe 6 and spray nozzles 7 are provided at the top of the cleaning chamber. The spray pipe 6 is connected to a water storage tank through a hose joint and a hose. Pure water is stored in the water storage tank and is sprayed for cleaning through a pump. The spray pressure is 0.2 - 0.5 MPa, and the spray flow rate is 8 - 15 L / min. Cleaning rollers 4 are provided on both sides of the cleaning chamber. Soft hairs for facilitating the cleaning of the surface of the mirror body 5 are provided on the side of the cleaning roller 4 facing the mirror body 5. The soft hairs can not only brush the mirror body 5 but also avoid damaging the mirror body 5. The cleaning roller 4 is connected to a motor 2 outside the cleaning chamber through a rotating shaft 3. When the cleaning roller 4 is driven by the motor 2 to rotate for cleaning the mirror body 5, its rotation speed is 50 - 60 r / min.
[0024] In a preferred embodiment, two groups of spray nozzles 7 are provided. The two groups of spray nozzles 7 respectively correspond to the two surfaces of the mirror body 5, and the angles of the spray nozzles 7 can be adjusted. The two surfaces of the mirror body 5 can be cleaned simultaneously through the two groups of spray nozzles 7, which not only improves the efficiency but also avoids the danger brought by flipping the mirror body 5. In order to improve the spray efficiency, the spray nozzles 7 can be designed to be adjustable within a range of 5 - 15 degrees for the spray angle.
[0025] In a preferred embodiment, the mirror body 5 is placed vertically in the cleaning chamber. The two surfaces of the mirror body 5 respectively correspond to the left and right sides of the cleaning chamber. The two surfaces of the mirror body 5 are arranged parallel to the cleaning rollers 4, and the area of the side of the cleaning roller 4 facing the mirror body 5 is not less than four-fifths of the area of the mirror body 5, so as to comprehensively clean the surface of the mirror body as much as possible.
[0026] In a preferred embodiment, the two sides of the cleaning chamber are provided with chamber doors facilitating the placement of the mirror body 5. The chamber doors are provided with a blocking rod 9 that can freely open and close. The blocking rod 9 can prevent the mirror body 5 from moving towards the chamber door for limit fixation.
[0027] In a preferred embodiment, the soft bristles are arranged in contact with the mirror body 5, and the soft bristles are arranged on the cleaning roller 4 facing the mirror body 5. The soft bristles are evenly laid on the cleaning roller 4, and multiple methods such as bonding, adsorption, and mechanical fixation can be used, which are not limited herein.
[0028] In a preferred embodiment, drying mechanisms (not shown in the figure) are further provided on both sides of the top of the cleaning chamber. The drying mechanisms are warm air mechanisms capable of blowing warm air to the mirror body 5 for drying the mirror body 5. The warm air mechanisms are common warm air blowers in the market, and their structures are not described in detail herein. It should also be noted here that the setting of the drying mechanisms is to improve the further use effect, rather than necessarily designing such drying mechanisms. After only cleaning the mirror body 5, it can also be taken out and dried with a dedicated drying device. The setting of the drying mechanisms does not limit the scope of this device.
[0029] When the present utility model is in use, the staff places the mirror body 5 in the cleaning chamber through tools and fixes it through the upper and lower limit slots 8. At the same time, the blocking rod 9 is lowered. After completely fixing the mirror body 5, the pump is started, and the mirror body 5 is cleaned through the spray pipe 6 and the spray nozzle 7. At the same time, the motor 2 is started to drive the cleaning roller 4 to rotate, and the surface of the mirror body 5 is brushed through the soft bristles. After the brushing is completed, the warm air blower is started to blow and dry the mirror body 5. Then the mirror body 5 is taken out to complete the cleaning process.
[0030] The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in this field.
Claims
1. An automatic cleaning device for the coated surface of a silicon carbide mirror, characterized in that: It includes a fixed frame, inside which there is a cleaning chamber. Corresponding limit grooves are respectively arranged at the bottom and the top of the cleaning chamber. A spray pipe and spray nozzles are arranged at the top of the cleaning chamber. Cleaning rollers are arranged on both sides of the cleaning chamber, and soft hairs for facilitating the cleaning of the surface of the mirror body are arranged on the side of the cleaning roller facing the mirror body. The cleaning roller is connected to a motor outside the cleaning chamber through a rotating shaft.
2. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 1, wherein: There are two groups of the spray nozzles, and the two groups of spray nozzles respectively correspond to the two surfaces of the mirror body, and the angles of the spray nozzles can be adjusted.
3. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 1, characterized in that: The mirror body is placed vertically in the cleaning chamber, and the two surfaces of the mirror body respectively correspond to the left and right sides of the cleaning chamber.
4. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 3, characterized in that: The two surfaces of the mirror body are arranged parallel to the cleaning rollers, and the area of the side of the cleaning roller facing the mirror body is not less than four-fifths of the area of the mirror body.
5. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 1, characterized in that: Doors for facilitating the putting of the mirror body into the cleaning chamber are arranged on both sides of the cleaning chamber, and a blocking rod that can be freely opened and closed is arranged on the door.
6. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 1, wherein: The soft hairs are arranged in contact with the mirror body, and the soft hairs are arranged on the cleaning roller on the side facing the mirror body.
7. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 6, characterized in that: Drying mechanisms are also arranged on both sides of the top of the cleaning chamber.
8. The automatic cleaning device for the coated surface of a silicon carbide mirror according to claim 7, wherein: The drying mechanism is a warm air mechanism that can blow warm air to the mirror body to dry the mirror body.