Graphite die of crystallizer

By introducing cooling components and moisture-absorbing coatings into the crystallizer graphite mold, the problem of water vapor dissipation is solved, uniform cooling of the transistor and crystallization quality are achieved, and slag pollution is prevented.

CN223129282UActive Publication Date: 2025-07-22CHONGQING ZHUOERSHUN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422379350.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The graphite molds of existing crystallizers generate a large amount of water vapor during the cooling process, resulting in uneven heat from the transistor, affecting the cooling and crystallization effect.

Method used

A graphite mold including cooling components, annular silicone board and hygroscopic coating was designed to reduce water vapor dissipation through circulating cooling and hygroscopic materials, and combine a graphite sleeve and a pointed conical copper protective sleeve to prevent slag from entering to ensure crystallization quality.

Benefits of technology

The uniform cooling of the transistor is achieved, water vapor dissipation is reduced, the hygroscopicity and crystallization quality of the crystallizer are improved, and slag pollution is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a graphite die of a crystallizer, which belongs to the technical field of graphite dies and comprises a furnace body, a sleeve is inserted above the furnace body, the sleeve is fixedly connected with the furnace body through a mounting ring, a cooling component is mounted on the sleeve, and a sealing cover covers the top end of the sleeve. A sealing ring is installed at the attaching position of the sealing cover and the sleeve, a graphite mold body is installed on the upper surface of the interior of the furnace body, a crystallization pipe is inserted into the graphite mold body and extends into the sleeve, the upper end and the lower end in the sleeve are fixedly connected with partition plates, and the two sets of partition plates divide the sleeve into a flow dividing cavity and a flow converging cavity respectively. According to the scheme, the cooling assembly is arranged, the crystallization pipe is comprehensively and evenly cooled through the circulating cooling characteristic of the structure, then crystallization forming is facilitated, the annular silica gel plate and the moisture absorption coating in the cooling assembly are matched, water steam in the mold is absorbed, then dissipation of water steam is reduced, and therefore the moisture absorption of the mold is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite, and more specifically, to a graphite mold for a crystallizer. Background Art

[0002] A crystallizer is a container or mold used to heat a liquid material (such as a metal or semiconductor material) above its melting point under high-temperature conditions for smelting, crystal growth, or other high-temperature processing processes. A graphite mold is a mold made of graphite material, which has excellent high-temperature heat resistance, thermal conductivity, and chemical stability, and is commonly used in high-temperature processing or forming processes.

[0003] Although the existing graphite mold of the crystallizer has a cooling structure, during the cooling process, due to the high temperature inside, a large amount of water vapor is generated. These water vapors cannot be discharged and thus diffuse inside the mold, resulting in uneven heating of the internal transistors, thereby affecting the cooling and crystallization work.

[0004] Therefore, it is necessary to design a graphite mold for a crystallizer. Summary of the Utility Model

[0005] 1. Technical Problems to be Solved

[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a graphite mold for a crystallizer, which can cool the crystallization tube comprehensively and evenly and absorb the water vapor inside the mold, thereby reducing the escape of water vapor.

[0007] 2. Technical Solutions

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A graphite mold for a crystallizer includes a furnace body. A sleeve is inserted above the furnace body, and the sleeve and the furnace body are fixedly connected through a mounting ring. A cooling component is installed on the sleeve. The top end of the sleeve is covered with a sealing cover, and a sealing ring is installed at the joint of the sealing cover and the sleeve. The inner upper surface of the furnace body is provided with a graphite mold main body. A crystallization tube is inserted into the graphite mold main body and extends into the sleeve. Partition plates are fixedly connected to both the upper and lower ends inside the sleeve, and the two partition plates divide the sleeve into a flow-dividing chamber and a flow-collecting chamber respectively.

[0010] Furthermore, the cooling component includes a drainage pipeline, which is inserted through the outer wall of the flow-collecting chamber. One end of the drainage pipeline is installed with a drainage hose, and the top end of the drainage hose is installed with a cooling water jacket, and the cooling water jacket is adapted to the crystallization tube and is snap-connected to the inner wall of the sleeve.

[0011] Furthermore, a water inlet hose is inserted into the top of the cooling water jacket, a water pump is installed at one end of the water inlet hose, and the water pump is installed on one side of the diversion chamber, a connecting pipe is fixedly connected to the outside of the water pump, a water tank is installed at the bottom end of the connecting pipe, and the water tank is installed on the upper surface of the furnace body.

[0012] Furthermore, the surfaces of the two groups of partition plates close to the cooling water jacket are both provided with an annular silica gel plate, and the inner wall of the sleeve is provided with a hygroscopic coating.

[0013] Furthermore, the bottom ends of the crystallization tube and the graphite mold body are both provided with reserved holes, and the two groups of reserved holes are connected. A graphite sleeve adapted to the graphite mold body is installed inside the furnace body, and an asbestos sleeve is provided on the inner wall where the graphite sleeve contacts the graphite mold body.

[0014] Furthermore, a conical copper protective sleeve is provided between the bottom end of the graphite sleeve and the graphite mold body.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] This solution sets a cooling component and utilizes the circulating cooling characteristics of the structure to fully and evenly cool the crystallization tube, which is beneficial to the formation of crystals. The annular silicone plate and hygroscopic coating in the cooling component absorb water vapor inside the mold and reduce the escape of water vapor, thereby improving the hygroscopicity of the mold. The graphite sleeve, the graphite mold body, and the pointed conical copper protective sleeve are set to effectively prevent slag and oxides mixed on the surface of the copper alloy solution from entering the graphite mold, thereby ensuring the quality of the crystallizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;

[0020] Figure 3 It is an exploded schematic diagram of the local structure of the utility model;

[0021] Figure 4 It is a schematic cross-sectional view of the local structure of the utility model.

[0022] Description of the numbers in the figure:

[0023] 1. Furnace body; 2. Cooling assembly; 21. Drain pipe; 22. Drain hose; 23. Inlet hose; 24. Water pump; 25. Annular silicone plate; 26. Cooling water jacket; 27. Connecting pipe; 28. Water tank; 3. Mounting ring; 4. Sleeve; 5. Sealing ring; 6. Sealing cover; 7. Partition board; 8. Shunt cavity; 9. Crystallization pipe; 10. Confluence cavity; 11. Graphite sleeve; 12. Graphite mold body; 13. Tapered copper protective sleeve; 14. Asbestos sleeve. Detailed implementation manner

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Embodiment 1:

[0028] Please refer to Figures 1-4, a graphite mold for a crystallizer, comprising a furnace body 1. A sleeve 4 is inserted above the furnace body 1. The sleeve 4 and the furnace body 1 are fixedly connected through a mounting ring 3. A cooling component 2 is installed on the sleeve 4. A sealing cover 6 is provided at the top end of the sleeve 4. A sealing ring 5 is installed at the joint where the sealing cover 6 fits with the sleeve 4. The upper surface inside the furnace body 1 is provided with a graphite mold body 12. A crystallization tube 9 is inserted into the graphite mold body 12 and extends into the sleeve 4. Partition plates 7 are fixedly connected to both the upper and lower ends inside the sleeve 4, and the two partition plates 7 divide the sleeve 4 into a flow - dividing chamber 8 and a flow - converging chamber 10 respectively. In this solution, by setting the cooling component 2, the crystallization tube 9 is cooled comprehensively and evenly by using the characteristic of cyclic cooling of the structure, which is conducive to the formation of crystals. In cooperation with the annular silica gel plate 25 and the moisture - absorbing coating inside the cooling component 2, the water vapor inside the mold is absorbed, thereby reducing the escape of water vapor and improving the moisture absorption of the mold. Through the setting of the graphite sleeve 11, the graphite mold body 12, and the tapered copper protective sleeve 13, the slag and oxides mixed on the surface of the copper alloy solution are effectively prevented from entering the graphite mold, ensuring the quality of the crystallizer.

[0029] According to Figure 2 , the cooling component 2 includes a drainage pipe 21. The drainage pipe 21 is inserted through the outer wall of the flow - converging chamber 10. One end of the drainage pipe 21 is installed with a drainage hose 22. The top end of the drainage hose 22 is installed with a cooling water jacket 26, and the cooling water jacket 26 is adapted to the crystallization tube 9 and is snap - connected to the inner wall of the sleeve 4. By setting the cooling component 2, the mold is cooled comprehensively, making the heat absorption of the mold during the crystallization process uniform and thus improving the crystallization forming effect.

[0030] According to Figures 1-2 , an inlet hose 23 is inserted into the top end of the cooling water jacket 26. One end of the inlet hose 23 is installed with a water pump 24, and the water pump 24 is installed on one side of the flow - dividing chamber 8. A connecting pipe 27 is fixedly connected to the outside of the water pump 24. The bottom end of the connecting pipe 27 is installed with a water tank 28, and the water tank 28 is installed on the upper surface of the furnace body 1. By setting it like this, it is ensured that the coolant continuously cools the mold, improving the rationality of the mold structure.

[0031] According to Figures 1-2 , annular silica gel plates 25 are provided on the surfaces of the two partition plates 7 close to the cooling water jacket 26, and a moisture - absorbing coating is provided on the inner wall of the sleeve 4. By setting the annular silica gel plates 25 and the moisture - absorbing coating, the water vapor generated by cooling is absorbed, enhancing the moisture absorption inside the mold.

[0032] According to Figures 1-3The bottom ends of the crystal tube 9 and the graphite mold body 12 are both provided with reserved holes, and the two groups of reserved holes are connected. A graphite sleeve 11 adapted to the graphite mold body 12 is installed inside the furnace body 1, and an asbestos sleeve 14 is provided on the inner wall where the graphite sleeve 11 contacts the graphite mold body 12. By providing the graphite sleeve 11 and the asbestos sleeve 14, the sealing effect of the graphite sleeve 11 can reduce the direct contact between the outside air and the copper alloy melt, and the copper alloy melt is protected from oxidation.

[0033] according to Figure 4 A pointed conical copper protective sleeve 13 is provided between the bottom ends of the graphite sleeve 11 and the graphite mold body 12. By providing the pointed conical copper protective sleeve 13, the slag and oxides in the copper alloy solution are isolated to keep the solution pure.

[0034] Working principle: The staff injects the copper alloy melt into the furnace body 1 and injects the coolant into the water tank 28 in advance.

[0035] When the copper alloy melt reaches a certain water level, the conical copper protective sleeve 13 is set in a conical shape to separate the slag and oxide on the copper alloy solution on both sides, and the solution begins to flow into the graphite mold body 12, and then the solution is injected into the crystallization tube 9 through the reserved hole, and the prototype of the crystallizer is formed after a period of time; this process accumulates a lot of heat, and the water pump 24 is started to absorb the coolant from the water tank 28. The coolant enters the water pump 24 from the connecting pipe 27, and then flows into the water inlet hose 23 from the water pump 24. Due to the effect of gravity, it enters the cooling water jacket 26 through the water inlet hose 23. The crystallization tube 9 is cooled by continuously injecting coolant into the cooling water jacket 26. The water vapor generated in the process is absorbed by the connecting pipe 27, and some of the escaped water vapor is absorbed by the hygroscopic coating attached to the inner wall of the sleeve 4. After being fully formed, the coolant flows into the drainage pipe 21 along the drainage hose 22, and then flows out of the mold through the drainage pipe 21. After complete cooling, the staff opens the sealing cover 6, removes the crystallization tube 9, and then removes the mold.

[0036] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A graphite mold for a crystallizer, comprising a furnace body (1), characterized in that: Above the furnace body (1), a sleeve (4) is inserted. The sleeve (4) is fixedly connected to the furnace body (1) through a mounting ring (3). A cooling component (2) is installed on the sleeve (4). The top end of the sleeve (4) is covered with a sealing cover (6). A sealing ring (5) is installed at the joint where the sealing cover (6) fits with the sleeve (4). On the inner upper surface of the furnace body (1), a graphite mold body (12) is installed. A crystallization tube (9) is inserted into the graphite mold body (12) and extends into the sleeve (4). At the upper and lower ends inside the sleeve (4), partition plates (7) are fixedly connected respectively, and the two groups of partition plates (7) divide the sleeve (4) into a flow - dividing chamber (8) and a flow - converging chamber (10).

2. The graphite mold of a mold for continuous casting according to claim 1, wherein: The cooling component (2) includes a drain pipe (21). The drain pipe (21) is inserted through the outer wall of the flow - converging chamber (10). One end of the drain pipe (21) is installed with a drain hose (22). The top end of the drain hose (22) is installed with a cooling water jacket (26). The cooling water jacket (26) is adapted to the crystallization tube (9) and is snap - connected to the inner wall of the sleeve (4).

3. The graphite mold of a crystallizer according to claim 2, characterized in that: An inlet hose (23) is inserted into the top end of the cooling water jacket (26). One end of the inlet hose (23) is installed with a water pump (24). The water pump (24) is installed on one side of the flow - dividing chamber (8). An outer part of the water pump (24) is fixedly connected with a connecting pipe (27). The bottom end of the connecting pipe (27) is installed with a water tank (28), and the water tank (28) is installed on the upper surface of the furnace body (1).

4. The graphite mold of a mold for continuous casting according to claim 1, characterized in that: On the surfaces of the two groups of partition plates (7) close to the cooling water jacket (26), annular silica gel plates (25) are provided. The inner wall of the sleeve (4) is provided with a moisture - absorbing coating.

5. The graphite mold of a mold for continuous casting according to claim 1, characterized in that: Reserved holes are opened at the bottom ends of the crystallization tube (9) and the graphite mold body (12), and the two groups of reserved holes are communicated. Inside the furnace body (1), a graphite sleeve (11) adapted to the graphite mold body (12) is installed. An asbestos sleeve (14) is provided on the inner wall of the graphite sleeve (11) in contact with the graphite mold body (12).

6. The graphite mold of a mold for continuous casting according to claim 5, wherein: A tapered copper protective sleeve (13) is provided at the bottom end of the graphite sleeve (11) and the graphite mold body (12).