Cutting machine auxiliary device and cutting machine assembly comprising same

Abstract

An auxiliary device of a cutting machine is used for assisting the cutting machine in machining a plate and comprises a bearing assembly used for conveying the to-be-cut plate to a machining area of the cutting machine and fixing the to-be-cut plate; the slag discharging assembly is arranged below the machining area of the cutting machine, and the slag discharging assembly comprises a slag discharging plate chain and is used for collecting and discharging disintegrating slag formed during plate cutting; the dust removal assembly is arranged above a machining area of the cutting machine and used for collecting and discharging waste gas formed during plate cutting; and the supporting assembly comprises a plurality of supporting pieces, each supporting piece comprises a first supporting plate, a first connecting plate and a second connecting plate, the first supporting plates are used for fixing the dust removal assembly, the first connecting plates are used for fixing the bearing assembly, and the second connecting plates are used for fixing the slag discharging assembly. And therefore, the cutting efficiency is improved, the labor cost is reduced, the production environment is purified, and optimization of the plate cutting process is achieved.

Description

Technical Field

[0001] This application relates to the technical field of plate cutting, and particularly to a cutting machine auxiliary device and a cutting machine assembly including the cutting machine auxiliary device. Background Art

[0002] In modern industrial production, cutting machines are widely used in the metal processing field due to their advantages such as high efficiency, precision, and flexibility. However, there are many problems in the auxiliary equipment and processes of existing large-format cutting machines, resulting in low cutting efficiency and poor dust removal effect of the cutting machines.

[0003] First of all, the auxiliary operations of cutting machines in the prior art mainly rely on manual labor. Steel plates need to be lifted and placed on the cutting tray by manually controlling the overhead crane equipment. After cutting, the parts are sorted manually and the cutting slag is cleaned. This not only reduces the operation efficiency but also increases the demand for manual labor. Usually, two operators are required to complete these tasks together.

[0004] Secondly, since the entire auxiliary cutting process is completed by manually operating the overhead crane equipment, the overall operation efficiency is low. This method is not only time-consuming and laborious but also requires high operation skills and experience of the operator, which is prone to human errors, thus affecting the cutting quality and production efficiency.

[0005] Moreover, the gases and dust generated during the cutting process are only treated by the overall dust removal equipment in the workshop, lacking dedicated dust removal equipment, resulting in unsatisfactory waste gas treatment effect. A large amount of soot and harmful gases generated during the cutting process cannot be effectively controlled, affecting the production environment and the health of operators.

[0006] Therefore, it is necessary to design a cutting machine auxiliary device with a dust removal device and high automation for the whole process of cutting plates, so as to improve the cutting efficiency, reduce the labor cost, and purify the production environment. Utility Model Content

[0007] This application aims to provide a cutting machine auxiliary device and a cutting machine assembly including the cutting machine auxiliary device to solve the problems in the prior art that the entire auxiliary cutting process is completed by manually operating the overhead crane equipment, which affects the cutting quality and production efficiency due to human errors, and the problem that a large amount of soot and harmful gases generated during the cutting process cannot be effectively controlled.

[0008] The technical solutions adopted in this application are as follows:

[0009] The present application provides a cutting machine auxiliary device for assisting a cutting machine in processing a sheet. The cutting machine auxiliary device includes a carrying component for transporting the sheet to be cut to the processing area of the cutting machine and fixing it; a slag discharging component arranged below the processing area of the cutting machine, the slag discharging component including a slag discharging plate chain for collecting and discharging the slag formed when cutting the sheet; a dust removal component arranged above the processing area of the cutting machine for collecting and discharging the waste gas formed when cutting the sheet; and a support component. The support component includes a plurality of support members, and each support member includes a first support plate, a first connecting plate and a second connecting plate. The first support plate is used for fixing the dust removal component, the first connecting plate is used for fixing the carrying component, and the second connecting plate is used for fixing the slag discharging component.

[0010] In one embodiment, the carrying component includes a cutting tray, a cutting roller bed and a first driving unit. The cutting tray is used for carrying the sheet, the cutting roller bed is used for conveying the cutting tray, and the first driving unit is used for providing power for the cutting roller bed.

[0011] In one embodiment, the cutting tray includes a tray main body, a tray frame and a plurality of limiting members. The tray main body is provided with a plurality of slag discharging gaps for the slag to fall through, the tray frame surrounds the tray main body, and the plurality of limiting members are arranged on the tray frame at intervals.

[0012] In one embodiment, the carrying component further includes a plurality of adjusting mechanisms for adjusting the height of the cutting tray, and the plurality of adjusting mechanisms are arranged on both sides of the cutting roller bed.

[0013] In one embodiment, the dust removal component includes a vacuum cleaner and a dust suction pipeline communicated with the vacuum cleaner. The dust suction pipeline has a plurality of inlets arranged above both sides of the cutting roller bed.

[0014] In one embodiment, the support member further includes a column and a support rod. The first support plate is installed on the top of the column, one end of the support rod is fixed in the middle of the column, the support rod is perpendicular to the column, the first connecting plate is fixedly connected to the other end of the support rod away from the column, and the second connecting plate is fixed in the middle of the support rod.

[0015] In one embodiment, the first support plate abuts against the dust suction pipeline, and the air inlet direction of the inlet of the dust suction pipeline is parallel to the plane where the cutting tray is located.

[0016] In one embodiment, the cutting roller bed includes a roller bed unit and a support frame, and the first connecting plate is fixedly connected to the support frame.

[0017] In one embodiment, the second connecting plate includes a support section and a connecting section. The support section is fixedly connected to the support rod, and the slag discharging assembly further includes a second support plate for supporting the slag discharging plate chain. The connecting section is fixedly connected to the second support plate.

[0018] The present application also provides a cutting machine assembly, including a cutting machine and the above-mentioned cutting machine auxiliary device.

[0019] The cutting machine auxiliary device provided by the embodiment of the present application adopts a dust removal device and realizes the high automation of the cutting auxiliary device through a driving unit, improves the cutting efficiency, reduces the labor cost, purifies the production environment, and realizes the optimization of the process of cutting plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic perspective view of the cutting machine auxiliary device in the embodiment of the present application.

[0021] Figure 2 is Figure 1 a schematic perspective view of the cutting roller bed of the cutting machine auxiliary device in

[0022] Figure 3 is Figure 1 a schematic side sectional view of the slag discharging assembly of the cutting machine auxiliary device in

[0023] Figure 4 is Figure 1 a schematic perspective view of the cutting tray of the cutting machine auxiliary device in

[0024] Figure 5 is Figure 1 a schematic perspective view of the adjusting mechanism of the cutting machine auxiliary device in

[0025] Figure 6 is Figure 1 a schematic perspective view of the support member of the cutting machine auxiliary device in

[0026] Figure 7 is Figure 1 a schematic perspective view of the dust removal assembly of the cutting machine auxiliary device in

[0027] Figure 8 It is a schematic perspective view of the dust removal assembly of the cutting machine auxiliary device in another embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] To further elaborate on the technical means and effects adopted by the present application to achieve the intended application purpose, the following, in combination with the drawings and embodiments, details the specific embodiments, structures, features, and effects of the present application as follows.

[0029] Example 1

[0030] Please refer Figures 1 to 7 , an embodiment of the present application provides a cutting machine auxiliary device 100. The cutting machine auxiliary device 100 includes a carrying assembly 10 for transporting a plate to be cut to the processing area of the cutting machine and fixing it; a slag discharging assembly 20 disposed below the processing area of the cutting machine. The slag discharging assembly 20 includes a slag discharging plate chain 21 for collecting and discharging the slag formed when cutting the plate; a dust removing assembly 30 disposed above the processing area of the cutting machine for collecting and discharging the waste gas formed when cutting the plate; a supporting assembly 40. The supporting assembly 40 includes a plurality of supporting members 41, and each supporting member 41 includes a first supporting plate 411, a first connecting plate 412 and a second connecting plate 413. The first supporting plate 411 is used to fix the dust removing assembly 30, the first connecting plate 412 is used to fix the carrying assembly 10, and the second connecting plate 413 is used to fix the slag discharging assembly 20.

[0031] The carrying assembly 10 includes a cutting tray 11, a cutting roller bed 12 and a first driving unit 13. The cutting tray 11 is used to carry the plate, the cutting roller bed 12 is used to convey the cutting tray 11, and the first driving unit 13 is used to provide power for the cutting roller bed 12.

[0032] Specifically, the cutting tray 11 is used to stably carry the plate to be cut and guide it to the cutting area. The cutting roller bed 12 is located below the cutting tray 11 and conveys the cutting tray 11 and the plate thereon along a specified path to the cutting area. The cutting roller bed 12 includes a supporting frame 121, a plurality of driving roller wheels 122, a driving wheel 123, a transmission shaft 124, and a first transmission chain 125. The first driving unit 13 can be placed outside the cutting roller bed 12 or below the cutting roller bed 12. In this embodiment, preferably, the first driving unit 13 is placed below the cutting roller bed 12.

[0033] Furthermore, the supporting frame 121 is the main supporting structure of the cutting roller bed 12 for carrying and supporting the entire cutting auxiliary device. The driving roller wheels 122 are located on both sides of the supporting frame 121 along the length direction for conveying the cutting tray 11 and enabling it to pass through the processing area. The driving wheel 123 is located on one side of the supporting frame 121 along the length direction for receiving the power transmitted by the first driving unit 13. The driving wheel 123 is connected by a transmission shaft to a driving roller wheel 122 located on one side of the supporting frame 121 along the length direction and corresponding to the position of the driving wheel 123. The driving roller wheels 122 are in transmission connection with the edges of the cutting tray 11 along the length direction. The driving wheel 123 is connected to a plurality of driving rollers 122 on both sides of the cutting roller bed 12 through the first transmission chain 125 and the transmission shaft 124, so that the cutting tray 11 can move on the cutting roller bed 12.

[0034] The cutting tray 11 includes a tray main body 111, a tray frame 112, and a plurality of limiting members 113. The tray main body 111 is provided with a plurality of slag discharge gaps for the slag to fall through. The tray frame 112 surrounds the tray main body 111 on all sides, and the plurality of limiting members 113 are arranged on the tray frame 112 at intervals.

[0035] Specifically, the tray main body 111 is used to stably carry the plate to be cut and has a slag discharge function. The tray main body 111 is provided with a plurality of slag discharge gaps for the slag to fall through, and these gaps allow the slag and waste generated during the cutting process to freely fall into the bottom slag discharge assembly 20. The tray frame 112 surrounds the tray main body 111 on all sides, is used to support and fix the tray main body 111, enhance its structural strength and stability, and provide a boundary and support for the tray main body 111 to ensure that the tray main body 111 remains stable when carrying the plate and discharging slag. The plurality of limiting members 113 are arranged on the tray frame 112 at intervals, and are used to limit and position the position of the plate to prevent it from shifting or moving during the processing.

[0036] The tray main body 111, the tray frame 112, and the plurality of limiting members 113 enable the cutting tray 11 to stably carry and position the plate to be processed, and at the same time effectively collect and discharge the slag and waste generated during the cutting process, ensuring the accuracy and safety of the cutting process.

[0037] The carrying assembly 10 further includes a plurality of adjusting mechanisms 14 for adjusting the height of the cutting tray 11, and the plurality of adjusting mechanisms 14 are arranged on both sides of the cutting roller bed 12.

[0038] Specifically, the adjusting mechanism 14 is used to provide a height adjustment function, so that the cutting tray 11 can be adjusted up and down as needed to adapt to plates of different thicknesses or different cutting requirements. The adjusting mechanism 14 includes an adjusting support column 141, an adjusting plate 142, and an adjusting electric cylinder 143. Among them, the adjustment drive can be selected as a hydraulic adjustment drive or an electric adjustment drive. In this embodiment, an electric adjustment drive is preferably used, that is, the adjusting electric cylinder 143.

[0039] Furthermore, the adjusting support columns 141 are arranged on both sides of the cutting roller bed 12, and are used to provide a stable frame to support the adjusting plate 142 and the adjusting electric cylinder 143, ensuring the stability and accuracy of the lifting operation. The plane where the adjusting plate 142 is located is perpendicular to the adjusting support column 141, and can move up and down along the guide rail of the adjusting support column 141, and is used to lift the cutting tray 11 and realize the up and down movement through the drive of the adjusting electric cylinder 143. The adjusting electric cylinder 143 is installed inside the adjusting support column 141 and is arranged vertically. The piston rod of the electric cylinder is connected to the adjusting plate 142, and provides the lifting power through electric drive to accurately control the height of the cutting tray 11.

[0040] The dust removal assembly 30 includes a vacuum cleaner and a dust suction pipeline communicated with the vacuum cleaner. The dust suction pipeline has a plurality of inlets disposed above both sides of the cutting roller bed 12.

[0041] The dust suction pipeline includes a main dust suction pipe 31, a plurality of first dust suction manifolds 32 and a plurality of second dust suction manifolds 33. The main dust suction pipe 31 is communicated with the vacuum cleaner. The first dust suction manifolds 32 are spaced above both sides of the cutting roller bed 12. The second dust suction manifolds 33 are spaced at the bottom of the cutting roller bed 12. Both ends of the second dust suction manifolds 33 are communicated with the first dust suction manifolds 32, and adjacent second dust suction manifolds 33 are communicated with each other.

[0042] Specifically, the vacuum cleaner is installed above the processing area of the cutting machine, used to suck the waste gas and dust generated during the cutting process from the dust suction pipeline, and filter the sucked waste gas and dust to ensure that the air inhaled from the dust suction pipeline is discharged after purification. The plurality of inlets of the dust suction pipeline are disposed above both sides of the cutting roller bed 12, so that the waste gas and dust are effectively sucked from multiple positions around the cutting roller bed 12, ensuring a comprehensive cleaning and dust removal effect. The dust removal assembly is composed of a plurality of main dust suction pipes 31, first dust suction manifolds 32 and a plurality of second dust suction manifolds 33. The main dust suction pipe 31, the plurality of first dust suction manifolds 32 and the plurality of second dust suction manifolds 33 form the dust suction pipeline.

[0043] Further, the plurality of first dust suction manifolds 32 are respectively spaced above the edges of both sides of the cutting roller bed 12 along the length direction of the cutting roller bed 12, used to capture the waste gas and dust generated during the cutting process. The first dust suction manifolds 32 are communicated with the second dust suction manifolds 33.

[0044] The main dust suction pipe 31 is disposed on one side of the cutting roller bed 12. One end of the main dust suction pipe 31 is communicated with the second dust suction manifold 33, and the other end of the main dust suction pipe 31 is connected to the vacuum cleaner, used to collect and convey the waste gas and dust collected from the first dust suction manifolds 32 and the second dust suction manifolds 33.

[0045] The plurality of second dust suction manifolds 33 are spaced at the bottom of the cutting roller bed 12. Both ends of the second dust suction manifolds 33 are communicated with the first dust suction manifolds 32 above both sides of the cutting roller bed 12. The plurality of second dust suction manifolds 33 are communicated with each other to form a surrounding dust removal system, realizing the comprehensive collection of waste gas and dust from the bottom to both sides.

[0046] The support member 41 further includes a pillar 414 and a support rod 415. The first support plate 411 is installed on the top of the pillar 41. One end of the support rod 415 is fixed in the middle of the pillar 41. The support rod 415 is perpendicular to the pillar 41. The first connecting plate 412 is fixedly connected to the other end of the support rod 415 away from the pillar 41. The second connecting plate 413 is fixed in the middle of the support rod 415.

[0047] Specifically, the support column 414 is the main vertical support structure of the support member 41, which is used to support the stability and verticality of the entire support member 41. The support rod 415 is perpendicular to the support column 41 and is used to connect and fix the first connecting plate 412 and the second connecting plate 413, and provide a lateral support function for them.

[0048] The first support plate 411 abuts against the dust suction pipeline, and the air inlet direction of the inlet of the dust suction pipeline is parallel to the plane where the cutting tray 11 is located.

[0049] Specifically, the first support plate 411 is installed on the top of the support column 41 and abuts against the side wall of the first dust suction manifold 32 in the dust suction pipeline, which is used to support the first dust suction manifold 32. The air inlet direction of the first dust suction manifold 32 is parallel to the plane where the cutting tray 11 is located, so that it can effectively cut the waste gas and dust above the cutting tray 11 during the cutting process from the side.

[0050] The cutting roller bed 12 includes a roller bed unit and a support frame 121, and the first connecting plate 412 is fixedly connected to the support frame 121.

[0051] Specifically, the roller bed unit is composed of a plurality of driving roller wheels 122, a driving wheel 123, a transmission shaft 124, and a first transmission chain 125. The first connecting plate 412 is fixedly connected to the side of the support frame 121, so that the support mechanism 41 is fixed to the cutting roller bed 12, thereby dispersing and transmitting the stress generated on the cutting roller bed 12 during the cutting process, and protecting the support frame 121.

[0052] The second connecting plate includes a support section and a connecting section. The support section is fixedly connected to the support rod 415. The slag discharging assembly 20 further includes a second support plate 22 for supporting the slag discharging plate chain 21, and the connecting section is fixedly connected to the second support plate 22.

[0053] Specifically, the slag discharging assembly 20 includes a slag discharging plate chain 21, a second support plate 22, a second transmission chain 23, and a second driving motor 24. The second transmission chain 23 is in transmission connection with the slag discharging plate chain 21. The second driving unit 24 drives the second transmission chain 23 to drive the slag discharging plate chain 21, so that the slag discharging plate chain 21 is used to receive and discharge the crushed slag. The second connecting plate 413 includes a support section and a connecting section. Among them, the support section is fixedly connected to the support rod 415, which is used to fix the second connecting plate 413 on the support rod 415, and the connecting section is fixedly connected to the second support plate 22, which is used to fix the support mechanism 41 to the slag discharging assembly 20, so as to support the slag discharging plate chain 21 more stably.

[0054] Embodiment 2

[0055] Another embodiment of the present application provides a cutting machine auxiliary device, which includes a bearing assembly 10, a slag discharging assembly 20, a dust removal assembly 30, and a support assembly 40. Among them, the bearing assembly 10, the slag discharging assembly 20, and the support assembly 40 are all the same as those in Embodiment 1.

[0056] The main difference between Embodiment 2 and Embodiment 1 lies in the dust removal assembly 30.

[0057] Please refer to Figure 8 , in Embodiment 2, the dust removal assembly 30 includes a vacuum cleaner and a dust suction hood 37 connected to the vacuum cleaner. Among them, the dust suction hood 37 is arranged above the cutting area in the cutting roller bed, and is used for overall collection and discharge of waste gas and dust formed during the cutting process.

[0058] The dust suction hood 37 in Embodiment 2, as the dust suction hood body, has the advantages of simple structure and easy processing compared with the dust suction pipeline in Embodiment 1.

[0059] The above are only the preferred embodiments of the present application, and do not impose any formal restrictions on the present application. Although the present application has been disclosed above with the preferred embodiments, it is not intended to limit the present application. Any person skilled in the art, without departing from the technical solution scope of the present application, can make some changes or modifications to the above-disclosed technical content to form equivalent embodiments with equivalent changes. However, as long as it does not depart from the technical solution content of the present application, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present application still fall within the scope of the technical solution of the present application.

Claims

1. A cutting machine auxiliary device for assisting a cutting machine in processing a plate, characterized in that, Comprising: A loading component for transporting a sheet to be cut to a processing area of a cutting machine and fixing it; A slag discharging component arranged below the processing area of the cutting machine, the slag discharging component includes a slag discharging plate chain for collecting and discharging the slag formed when cutting the sheet; A dust removal component arranged above the processing area of the cutting machine for collecting and discharging the waste gas formed when cutting the sheet; A support component, the support component includes a plurality of support members, each support member includes a first support plate, a first connecting plate and a second connecting plate, the first support plate is used for fixing the dust removal component, the first connecting plate is used for fixing the loading component, and the second connecting plate is used for fixing the slag discharging component.

2. The cutting machine auxiliary device according to claim 1, characterized in that, The loading component includes a cutting tray, a cutting roller bed and a first driving unit, the cutting tray is used for loading the sheet, the cutting roller bed is used for conveying the cutting tray, and the first driving unit is used for providing power for the cutting roller bed.

3. The cutting machine auxiliary device according to claim 2, wherein, The cutting tray includes a tray main body, a tray frame and a plurality of limiting members, the tray main body is provided with a plurality of slag discharging gaps for the slag to fall, the tray frame surrounds the tray main body, and the plurality of limiting members are arranged on the tray frame at intervals.

4. The cutting machine auxiliary device according to claim 2, wherein, The dust removal component includes a vacuum cleaner and a dust suction pipeline communicated with the vacuum cleaner, and the dust suction pipeline has a plurality of inlets arranged above both sides of the cutting roller bed.

5. The cutting machine auxiliary device according to claim 4, wherein The dust suction pipeline includes a dust suction main pipe, a plurality of first dust suction manifolds and a plurality of second dust suction manifolds, the dust suction main pipe is communicated with the vacuum cleaner, the first dust suction manifolds are arranged above both sides of the cutting roller bed at intervals, the second dust suction manifolds are arranged at the bottom of the cutting roller bed at intervals, both ends of the second dust suction manifolds are communicated with the first dust suction manifolds, and adjacent second dust suction manifolds are communicated with each other.

6. The cutting machine auxiliary device according to claim 5, characterized in that, The support member further includes a pillar and a support rod, the first support plate is installed on the top of the pillar, one end of the support rod is fixed in the middle of the pillar, the support rod is perpendicular to the pillar, the first connecting plate is fixedly connected to the other end of the support rod away from the pillar, and the second connecting plate is fixed in the middle of the support rod.

7. The cutting machine auxiliary device according to claim 6, characterized in that, The first support plate abuts against the dust suction pipeline, and the air inlet direction of the inlet of the dust suction pipeline is parallel to the plane where the cutting tray is located.

8. The cutting machine auxiliary device according to claim 6, characterized in that, The cutting roller bed includes a roller bed unit and a support frame, and the first connecting plate is fixedly connected to the support frame.

9. The cutting machine auxiliary device according to claim 6, wherein, The second connecting plate includes a support section and a connecting section, the support section is fixedly connected to the support rod, the slag discharging component further includes a second support plate for supporting the slag discharging plate chain, and the connecting section is fixedly connected to the second support plate.

10. A cutting machine assembly, comprising a cutting machine and a cutting machine auxiliary device according to any one of claims 1-9.

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