Chamfering mechanism for sinker machining

By designing a chamfering mechanism for settlement sheet processing, multiple settlement sheets are chamfered simultaneously by using rotary drive and lifting mechanisms, the problems of inefficiency and safety hazards of existing devices are solved, and efficient automated processing is achieved.

CN223130303UActive Publication Date: 2025-07-22CHANGZHOU SI-CHENG-KAI-YE PRECISION NEEDLE CO LTD
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Patent Information

Application Number
CN202422311158.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-22
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing chamfering device cannot efficiently process the special-shaped settlement sheet, and manual hand-held polishing poses safety risks.

Method used

A chamfering mechanism for processing settlement sheets is designed, including a workbench, an upper support plate, a turntable and a chamfering grinder. Three grinding stations are set up. Multiple chamfering processing of settlement sheets are achieved through a rotary drive mechanism and a lifting mechanism, and automated operation is achieved using servo motors and transmission gears.

Benefits of technology

It improves the chamfering processing efficiency of settlement plates, reduces safety risks, and realizes fully automated processing, with a simple structure and convenient use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The chamfering mechanism is characterized in that the chamfering mechanism comprises a workbench, an upper supporting plate, a rotating disc and a chamfering grinding disc, the upper supporting plate is fixed over the workbench through a stand column, three grinding stations are sequentially arranged on the top of the workbench from front to right, and the three grinding stations are arranged on the rotating disc. Each grinding station is in a round groove shape, the three grinding stations are each internally and rotationally connected with a rotary disc, the upper ends of the rotary discs extend out of the workbench, sinker limiting structures are arranged at the tops of the rotary discs, and sinkers rotate along with the rotary discs under the action of the sinker limiting structures. The rotating discs in the three polishing stations are connected with a rotating driving mechanism, the number of the chamfering grinding discs is three, and the three chamfering grinding discs are rotationally connected into the three mounting frames correspondingly. The design has the advantages of simple structure, convenience in use, practicability and high efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of sinker processing, and particularly relates to a chamfering mechanism for sinker processing. Background Art

[0002] After the sinker is processed and formed, chamfering processing needs to be carried out on its periphery. However, since the sinker is a special-shaped part, the existing chamfering devices cannot process it. Therefore, it is often processed one by one by manually pressing one hand and holding a grinding chamfering machine with the other hand. This processing method has a relatively low processing efficiency. Moreover, due to the small volume of the sinker, there are safety hazards in the processing method of pressing one hand and holding a grinding chamfering machine with the other hand. Therefore, it is particularly important to design a chamfering mechanism for sinker processing to solve the above problems. Summary of the Invention

[0003] The utility model designs a chamfering mechanism for sinker processing to solve the above problems. There are three grinding stations arranged on the workbench. Through the three chamfering grinding discs arranged, three sinkers in the three grinding stations can be chamfered simultaneously, greatly improving the processing efficiency.

[0004] To solve the above technical problems, the utility model provides a chamfering mechanism for sinker processing, which is characterized in that: it includes a workbench, an upper support plate, a turntable and chamfering grinding discs. The upper support plate is fixed directly above the workbench through columns. The top of the workbench is provided with three grinding stations in sequence from front to right. The grinding stations are in the shape of circular grooves. A turntable is rotatably connected in each of the three grinding stations. The upper end of the turntable extends out of the workbench. A sinker limiting structure is arranged on the top of the turntable. Under the action of the sinker limiting structure, the sinker rotates together with the turntable. The turntables in the three grinding stations are connected to a rotation driving mechanism. There are three chamfering grinding discs. The three chamfering grinding discs are respectively rotatably connected in three mounting frames. The lower end of the chamfering grinding disc extends out of the mounting frame. A rotation driving motor is installed on the top of the mounting frame. The output shaft of the rotation driving motor extends into the mounting frame and is connected to the chamfering grinding disc. The chamfering grinding disc rotates under the drive of the rotation driving motor. The mounting frame is connected to a position adjusting mechanism through a lifting mechanism. The position adjusting mechanism is arranged on the upper support plate. The three chamfering grinding discs move to directly above the left ends of the three turntables under the action of the position adjusting mechanism. The chamfering grinding disc contacts the sinker placed on the turntable under the action of the lifting mechanism.

[0005] Furthermore, the sinker limiting structure includes a positioning post disposed at the center of the turntable and a circular protrusion disposed on the turntable on one side of the positioning post. The distance between the positioning post and the circular protrusion matches the distance between the first circular hole and the second circular hole on the sinker. The outer diameter of the positioning post matches the inner diameter of the first circular hole, and the outer diameter of the circular protrusion matches the inner diameter of the second circular hole. The upper end of the positioning post passes through the sinker along the first circular hole, and the circular protrusion extends into the second circular hole and its upper end is lower than the upper surface of the sinker.

[0006] Still further, the rotary drive mechanism includes a servo motor, a driving gear, and a transmission gear. The three grinding stations are arranged in a straight line and are respectively the first grinding station, the second grinding station, and the third grinding station from front to back. A first circular mounting groove is formed in the workbench between the first grinding station and the second grinding station, and the first circular mounting groove communicates with the first grinding station and the second grinding station. A second circular mounting groove is formed in the workbench between the second grinding station and the third grinding station. An external gear ring is sleeved on the outer wall of the turntable, and the external gear ring rotates together with the turntable. The upper end of the external gear ring is lower than the upper surface of the workbench. The driving gear is rotatably connected in the second circular mounting groove, and the driving gear is respectively connected to the external gear rings in the second grinding station and the third grinding station. The servo motor is installed in the workbench, and the output shaft of the servo motor extends into the second circular mounting groove and is connected to the driving gear. The driving gear rotates under the action of the servo motor. The transmission gear is rotatably connected in the first circular mounting groove, and the transmission gear is respectively connected to the external gear rings in the first grinding station and the second grinding station.

[0007] Still further, the position adjusting mechanism includes a translation driving cylinder fixed to the top of the upper support plate, a trapezoidal slide rail and a slider disposed at the bottom of the upper support plate. The trapezoidal slide rail is placed horizontally, and the telescopic direction of the output end of the translation driving cylinder is parallel to the trapezoidal slide rail. The slider is connected to the trapezoidal slide rail through a chute formed at the top. The output end of the translation driving cylinder is connected to the slider through a transmission member. A through groove for the transmission member to pass through is formed in the upper support plate. The transmission member passes through the upper support plate along the through groove and can slide horizontally along the through groove. The slider slides left and right along the trapezoidal slide rail under the action of the translation driving cylinder.

[0008] Still further, the lifting mechanism includes a lifting cylinder, a transmission plate, and an elastic telescopic assembly installed at the bottom of the slider. The transmission plate is placed horizontally and is connected to the output end of the lifting cylinder. The mounting frame is connected to the lower side of the transmission plate through the elastic telescopic assembly.

[0009] Furthermore: The elastic telescopic component includes a connecting cylinder, a limiting cover, a guiding block, a guiding rod, a first spring, and a second spring. The connecting cylinder is vertically fixed to the bottom of the transmission plate. The limiting cover is detachably installed at the lower end of the connecting cylinder. The lower end of the guiding rod is connected to the top of the mounting frame, and the upper end of the guiding rod passes through the limiting cover and extends into the connecting cylinder to be connected to the guiding block. The guiding rod is movably connected to the limiting cover. The guiding block is slidably connected up and down within the connecting cylinder. The guiding block is connected to the top wall within the connecting cylinder through the first spring. The second spring is arranged between the guiding block and the limiting cover.

[0010] After adopting the above structure, the beneficial effects of the present utility model are as follows:

[0011] 1. The present utility model is provided with three grinding stations on the workbench. Through the three chamfering grinding discs provided, the chamfering processing of three settling plates in the three grinding stations can be carried out simultaneously, greatly improving the processing efficiency.

[0012] 2. The present utility model performs processing fully automatically without manual pressing of the settling plates, greatly reducing potential safety hazards and playing a role in enhancing the practical performance.

[0013] 3. The present utility model has the advantages of simple structure, convenient use, and practical and high efficiency. Description of the Drawings

[0014] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0015] Figure 1 It is a structural schematic diagram of the present utility model.

[0016] Figure 2 It is a top view structural diagram of the present utility model after removing the upper support plate, the position adjustment mechanism, and the lifting mechanism. Specific Embodiments

[0017] As Figure 1 and Figure 2A chamfering mechanism for sinker processing as shown in the figure includes a workbench 1, an upper support plate 4, a turntable 2 and a chamfering grinding disc 13. The upper support plate is fixed directly above the workbench through a column 3. Three grinding stations are arranged on the top of the workbench in sequence from front to right. The grinding stations are in the shape of circular grooves. A turntable is rotatably connected in each of the three grinding stations. The upper end of the turntable extends out of the workbench. A sinker limiting structure is arranged on the top of the turntable. Under the action of the sinker limiting structure, the sinker rotates together with the turntable. The turntables in the three grinding stations are connected to a rotation driving mechanism. There are three chamfering grinding discs. The three chamfering grinding discs are respectively rotatably connected in three mounting frames 11. The lower end of the chamfering grinding disc extends out of the mounting frame. A rotation driving motor 12 is installed on the top of the mounting frame. The output shaft of the rotation driving motor extends into the mounting frame and is connected to the chamfering grinding disc. The chamfering grinding disc rotates under the drive of the rotation driving motor. The mounting frame is connected to a position adjusting mechanism through a lifting mechanism. The position adjusting mechanism is arranged on the upper support plate. Under the action of the position adjusting mechanism, the three chamfering grinding discs move to directly above the left ends of the three turntables. Under the action of the lifting mechanism, the chamfering grinding disc contacts the sinker placed on the turntable. In the utility model, three grinding stations are arranged on the workbench. Through the three chamfering grinding discs arranged, chamfering processing can be carried out on the three sinkers in the three grinding stations simultaneously, greatly improving the processing efficiency. Moreover, in the utility model, the processing is carried out automatically, without manual pressing of the sinker, greatly reducing the safety hazard and playing a role in increasing the practical performance.

[0018] As Figure 1 and Figure 2 The sinker limiting structure as shown in the figure includes a positioning column 14 arranged at the center of the turntable and a circular convex part 15 arranged on the turntable on one side of the positioning column. The distance between the positioning column and the circular convex part matches the distance between the first circular hole and the second circular hole on the sinker. The outer diameter of the positioning column matches the inner diameter of the first circular hole. The outer diameter of the circular convex part matches the inner diameter of the second circular hole. The upper end of the positioning column passes through the sinker along the first circular hole. The circular convex part extends into the second circular hole and its upper end is lower than the upper surface of the sinker.

[0019] As Figure 2The shown rotary drive mechanism includes a servo motor, a drive gear 17 and a transmission gear 16. The three grinding stations are arranged in a straight line, and from front to back are the first grinding station, the second grinding station and the third grinding station respectively. A first circular mounting groove is formed on the workbench between the first grinding station and the second grinding station. The first circular mounting groove communicates with the first grinding station and the second grinding station. A second circular mounting groove is formed on the workbench between the second grinding station and the third grinding station. An external gear ring is sleeved on the outer wall of the turntable. The external gear ring rotates together with the turntable. The upper end of the external gear ring is lower than the upper surface of the workbench. The drive gear is rotatably connected in the second circular mounting groove. The drive gear is respectively connected with the external gear rings in the second grinding station and the third grinding station. The servo motor is installed in the workbench. The output shaft of the servo motor extends into the second circular mounting groove and is connected with the drive gear. The drive gear rotates under the action of the servo motor. The transmission gear is rotatably connected in the first circular mounting groove. The transmission gear is respectively connected with the external gear rings in the first grinding station and the second grinding station.

[0020] As Figure 1 The shown position adjustment mechanism includes a translation drive cylinder 5 fixed to the top of the upper support plate, a trapezoidal slide rail 6 and a slider 7 arranged at the bottom of the upper support plate. The trapezoidal slide rail is placed horizontally. The telescopic direction of the output shaft end of the translation drive cylinder is parallel to the trapezoidal slide rail. The slider is connected to the trapezoidal slide rail through a chute formed on the top. The output shaft end of the translation drive cylinder is connected with the slider through a transmission member. A through groove for the transmission member to pass through is formed on the upper support plate. The transmission member passes through the upper support plate along the through groove and can slide horizontally along the through groove. The slider slides left and right along the trapezoidal slide rail under the action of the translation drive cylinder.

[0021] As Figure 1 The shown lifting mechanism includes a lifting cylinder 8, a transmission plate 9 and an elastic telescopic assembly 10 installed at the bottom of the slider. The transmission plate is placed horizontally and connected with the output shaft end of the lifting cylinder. The mounting frame is connected to the lower part of the transmission plate through the elastic telescopic assembly. The elastic telescopic assembly includes a connecting cylinder, a limit cover, a guide block, a guide rod, a first spring and a second spring. The connecting cylinder is vertically fixed to the bottom of the transmission plate. The limit cover is detachably installed at the lower end of the connecting cylinder. The lower end of the guide rod is connected to the top of the mounting frame. The upper end of the guide rod passes through the limit cover and extends into the connecting cylinder and is connected with the guide block. The guide rod is movably connected with the limit cover. The guide block slides up and down in the connecting cylinder. The guide block is connected with the top wall in the connecting cylinder through the first spring. The second spring is arranged between the guide block and the limit cover. The utility model has the advantages of simple structure, convenient use and practical and high efficiency.

[0022] The above is only the preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above embodiments. All technical solutions falling within the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present utility model should be regarded as within the protection scope of the present utility model.

Claims

1. A chamfering mechanism for sinker processing, characterized in that: It includes a workbench (1), an upper support plate (4), a turntable (2) and a chamfering grinding wheel (13). The upper support plate is fixed directly above the workbench through a column (3). At the top of the workbench, three grinding stations are arranged in sequence from front to right. The grinding stations are in the shape of circular grooves. A turntable is rotatably connected in each of the three grinding stations. The upper end of the turntable extends out of the workbench. A sedimentation sheet limiting structure is arranged on the top of the turntable. Under the action of the sedimentation sheet limiting structure, the sedimentation sheet rotates together with the turntable. The turntables in the three grinding stations are connected to a rotation driving mechanism. There are three chamfering grinding wheels, which are respectively rotatably connected in three mounting brackets (11). The lower end of the chamfering grinding wheel extends out of the mounting bracket. A rotation driving motor (12) is installed on the top of the mounting bracket. The output shaft of the rotation driving motor extends into the mounting bracket and is connected to the chamfering grinding wheel. The chamfering grinding wheel rotates under the drive of the rotation driving motor. The mounting bracket is connected to a position adjusting mechanism through a lifting mechanism. The position adjusting mechanism is arranged on the upper support plate. The three chamfering grinding wheels move to directly above the left ends of the three turntables under the action of the position adjusting mechanism. The chamfering grinding wheel contacts the sedimentation sheet placed on the turntable under the action of the lifting mechanism.

2. The chamfering mechanism for sinker processing according to claim 1, characterized in that: The sedimentation sheet limiting structure includes a positioning column (14) arranged at the center of the turntable and a circular convex part (15) arranged on the turntable on one side of the positioning column. The distance between the positioning column and the circular convex part matches the distance between the first round hole and the second round hole on the sedimentation sheet. The outer diameter of the positioning column matches the inner diameter of the first round hole. The outer diameter of the circular convex part matches the inner diameter of the second round hole. The upper end of the positioning column passes through the sedimentation sheet along the first round hole. The circular convex part extends into the second round hole and its upper end is lower than the upper surface of the sedimentation sheet.

3. A chamfering mechanism for sinker processing according to claim 1, characterized in that: The rotation driving mechanism includes a servo motor, a driving gear (17) and a transmission gear (16). The three grinding stations are arranged in a straight line and are respectively the first grinding station, the second grinding station and the third grinding station from front to back. A first circular installation groove is formed on the workbench between the first grinding station and the second grinding station. The first circular installation groove is communicated with the first grinding station and the second grinding station. A second circular installation groove is formed on the workbench between the second grinding station and the third grinding station. An external gear ring is sleeved on the outer wall of the turntable. The external gear ring rotates together with the turntable. The upper end of the external gear ring is lower than the upper surface of the workbench. The driving gear is rotatably connected in the second circular installation groove. The driving gear is respectively connected to the external gear rings in the second grinding station and the third grinding station. The servo motor is installed in the workbench. The output shaft of the servo motor extends into the second circular installation groove and is connected to the driving gear. The driving gear rotates under the action of the servo motor. The transmission gear is rotatably connected in the first circular installation groove. The transmission gear is respectively connected to the external gear rings in the first grinding station and the second grinding station.

4. A chamfering mechanism for sinker processing according to claim 1, characterized in that: The described position adjustment mechanism includes a translation drive electric cylinder (5) fixed to the top of the upper support plate, a trapezoidal slide rail (6) and a slider (7) arranged at the bottom of the upper support plate. The trapezoidal slide rail is placed horizontally left and right, and the telescopic direction of the output shaft end of the translation drive electric cylinder is parallel to the trapezoidal slide rail. The slider is connected to the trapezoidal slide rail through a chute opened at the top. The output shaft end of the translation drive electric cylinder is connected to the slider through a transmission member. A through groove for the transmission member to pass through is opened on the upper support plate. The transmission member passes through the upper support plate along the through groove and can slide horizontally along the through groove. The slider slides left and right along the trapezoidal slide rail under the action of the translation drive electric cylinder.

5. A chamfering mechanism for sinker processing according to claim 4, characterized in that: The described lifting mechanism includes a lifting electric cylinder (8), a transmission plate (9) and an elastic telescopic component (10) installed at the bottom of the slider. The transmission plate is placed horizontally and connected to the output shaft end of the lifting electric cylinder. The mounting frame is connected to the lower part directly below the transmission plate through the elastic telescopic component.

6. A chamfering mechanism for sinker processing according to claim 5, characterized in that: The described elastic telescopic component includes a connecting cylinder, a limit cover, a guide block, a guide rod, a first spring and a second spring. The connecting cylinder is vertically fixed to the bottom of the transmission plate. The limit cover is detachably installed at the lower end of the connecting cylinder. The lower end of the guide rod is connected to the top of the mounting frame, and the upper end of the guide rod passes through the limit cover and extends into the connecting cylinder to be connected to the guide block. The guide rod is movably connected to the limit cover. The guide block slides up and down in the connecting cylinder. The guide block is connected to the top wall inside the connecting cylinder through the first spring. The second spring is arranged between the guide block and the limit cover.