Photovoltaic manipulator with wide operation range

Abstract

The utility model discloses a photovoltaic manipulator with a wide operation range in the technical field of photovoltaic manipulators, which is reasonable in structure, a gear is arranged on the outer wall of a rotating shaft on a moving box, and teeth on the gear are meshed with a rack on a guide rail frame, so that a motor A drives and controls the gear to rotate; a driving box is installed at the bottom of a moving plate on an air cylinder through a rotating disc in a rotating connection mode, and moving bases on two sets of photovoltaic mechanical arms are installed on the outer walls of a left threaded rod and a right threaded rod in the driving box through threaded holes in a threaded connection mode; the motor B on the moving plate drives and controls the photovoltaic manipulator to rotate, the motor C can drive and control the photovoltaic manipulator to clamp and fix, the air cylinder can drive and control the height of the photovoltaic manipulator to adjust, the motor A is matched to drive the whole moving effect, and the operation range of the photovoltaic manipulator can be changed at any time.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic manipulators, and specifically relates to a photovoltaic manipulator with a wide operating range. Background Technique

[0002] A photovoltaic manipulator refers to an automated device or robotic arm specifically used in the photovoltaic industry (i.e., the field of solar photovoltaic power generation). They are usually used in the production, installation, maintenance, and cleaning of solar panels. Currently, during the use of photovoltaic manipulators, since the photovoltaic manipulators are fixed in the required positions for corresponding operations, a set of photovoltaic manipulators needs to be installed for mutual transfer in each photovoltaic processing and transportation link, resulting in an increase in processing costs and also affecting the operating range of the photovoltaic manipulators. At the same time, the multi-angle and height problems of the photovoltaic manipulators directly affect the operating range of the photovoltaic manipulators, leading to a situation where the operating range of the photovoltaic manipulators is restricted. On the one hand, it affects the flexibility of the photovoltaic manipulators, and on the other hand, it also reduces the use effect and efficiency of the photovoltaic manipulators.

[0003] Therefore, it is necessary to develop a photovoltaic manipulator with a wide operating range. Content of the Utility Model

[0004] The purpose of the utility model is to provide a photovoltaic manipulator with a wide operating range to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A photovoltaic manipulator with a wide operating range, including a guide rail frame, racks are arranged at the front end and the rear end of the guide rail frame, a moving box is slidably connected to the outer wall of the guide rail frame, a mounting plate is installed at the bottom of the moving box, cylinders are installed on both sides of the top of the mounting plate, and a moving plate is installed at the output end of the cylinders;

[0006] A driving box is installed at the bottom of the moving plate, guide grooves are opened on both sides of the lower surface of the driving box, a left - right threaded rod is rotatably connected inside the driving box, and photovoltaic manipulators are installed on both sides of the bottom of the driving box.

[0007] Preferably, support rollers are installed on both sides of the top and bottom of the inside of the moving box, and a motor A is installed on the rear end face of the moving box.

[0008] Preferably, the output shaft of the motor A is fixedly connected to one end of a rotating shaft through a coupling, gears are installed on the front end and the rear end of the outer wall of the rotating shaft, and the teeth of the gears are meshed with the teeth of the racks.

[0009] Preferably, a U - shaped frame is installed on the top of the moving plate, and a motor B is installed on the top of the U - shaped frame.

[0010] Preferably, a turntable is installed on the top of the drive box. The upper part of the outer wall of the turntable is rotatably connected to the inside of the moving plate. A motor C is installed on one outer wall of the drive box, and the output shaft of the motor C is fixedly connected to one end of the left and right threaded rods.

[0011] Preferably, a fixed seat is installed on the top of the photovoltaic manipulator. An I-shaped seat is installed on the top of the fixed seat, and the outer wall of the I-shaped seat is slidably connected to the inner wall of the guide groove.

[0012] Preferably, a slot is opened on the lower surface of the fixed seat. An insertion block is arranged on the top of the photovoltaic manipulator, and the outer wall of the insertion block is slidably connected to the inner wall of the slot.

[0013] Preferably, a moving seat is installed on the top of the I-shaped seat. A threaded hole is opened at the center of the surface of the moving seat, and the inner wall of the threaded hole is threadedly connected to the outer wall of the left and right threaded rods.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] By installing the moving box on the outer wall of the guide rail frame in a sliding manner, and arranging gears on the outer wall of the rotating shaft of the moving box, and engaging the teeth on the gears with the racks on the guide rail frame, the motor A drives and controls the rotation of the gears, which can synchronously drive the moving box for movement processing. By installing the drive box on the bottom of the moving plate on the cylinder in a rotatable connection manner through the turntable, and installing the moving seats on the two photovoltaic manipulators on the outer walls of the left and right threaded rods in the drive box in a threaded connection manner through the threaded holes, the motor B on the moving plate drives and controls the rotation angle adjustment of the photovoltaic manipulator, the motor C can drive and control the photovoltaic manipulator for clamping and fixing processing, the cylinder can drive and control the height adjustment of the photovoltaic manipulator, and cooperate with the overall movement effect driven by the motor A, the operation range of the photovoltaic manipulator can be moved and changed, and the situation that the position of the photovoltaic manipulator is in a fixed range and affects the limited operation range can be avoided as much as possible. At the same time, the height and angle of the photovoltaic manipulator are adjusted, the influence of the operation range on the photovoltaic manipulator is reduced, the flexibility of the photovoltaic manipulator is effectively improved, and the use effect and efficiency of the photovoltaic manipulator are also effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the front sectional view provided by the present utility model;

[0017] Figure 2 It is the front view provided by the present utility model;

[0018] Figure 3 It is provided by the present utility model Figure 1 The enlarged view of the structure at A in

[0019] Figure 4 Side view schematic diagram of part of the structure provided by the present utility model;

[0020] Figure 5 Exploded schematic diagram of part of the structure provided by the present utility model.

[0021] In the figure: 1, guide rail frame; 101, rack; 2, moving box; 201, support roller; 202, motor A; 203, rotating shaft; 204, gear; 3, mounting plate; 301, cylinder; 302, moving plate; 303, U-shaped frame; 304, motor B; 4, drive box; 401, guide groove; 402, left and right threaded rods; 403, turntable; 404, motor C; 5, photovoltaic manipulator; 501, fixed seat; 502, I-shaped seat; 503, slot; 504, plug; 505, moving seat; 506, threaded hole. Specific implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model provides the following technical solution: A photovoltaic manipulator with a wide operating range. Please refer to Figures 1-5, including a guide rail frame 1, racks 101 are provided at both the front end and the rear end of the guide rail frame 1. A moving box 2 is slidably connected to the outer wall of the guide rail frame 1. Support rollers 201 are installed on both sides of the top and bottom inside the moving box 2. A motor A 202 is installed on the rear end face of the moving box 2. The output shaft of the motor A 202 is fixedly connected to one end of a rotating shaft 203 through a coupling. Gears 204 are installed on both the front end and the rear end of the outer wall of the rotating shaft 203. The teeth on the gears 204 are meshed with the teeth on the racks 101. The moving box 2 is installed on the outer wall of the guide rail frame 1 in a sliding manner, and gears 204 are provided on the outer wall of the rotating shaft 203 of the moving box 2. According to the meshing of the teeth on the gears 204 with the racks 101 on the guide rail frame 1, the motor A 202 is driven to control the rotation of the gears 204, which can synchronously drive the moving box 2 to move on the guide rail frame 1. At the same time, multiple groups of support rollers 201 in the moving box 2 are in contact with the surface of the guide rail frame 1. On the one hand, the moving box 2 is supported, and on the other hand, it does not affect the movement of the moving box 2. An installation plate 3 is installed at the bottom of the moving box 2. Cylinders 301 are installed on both sides of the top of the installation plate 3. A moving plate 302 is installed at the output end of the cylinder 301. The moving plate 302 is installed and fixed at the output end of the cylinder 301 on the installation plate 3, so that the cylinder 301 can drive and control the lifting operation of the moving plate 302. A U-shaped frame 303 is installed on the top of the moving plate 302. A motor B 304 is installed on the top of the U-shaped frame 303;

[0024] A drive box 4 is installed at the bottom of the moving plate 302. Guide grooves 401 are provided on both sides of the lower surface of the drive box 4. A left and right threaded rod 402 is rotatably connected inside the drive box 4. A turntable 403 is installed on the top of the drive box 4. The upper part of the outer wall of the turntable 403 is rotatably connected to the inside of the moving plate 302. The drive box 4 is installed inside the moving plate 302 in a rotatable connection manner by the turntable 403, and the output end of the motor B304 on the moving plate 302 is fixed to the top of the turntable 403, so that the motor B304 can drive and control the drive box 4 to perform a rotation operation. A motor C404 is installed on the outer wall of one side of the drive box 4. The output shaft on the motor C404 is fixedly connected to one end of the left and right threaded rod 402. Photovoltaic manipulators 5 are installed on both sides of the bottom of the drive box 4. A fixed seat 501 is installed on the top of the photovoltaic manipulator 5. An I-shaped seat 502 is installed on the top of the fixed seat 501. The outer wall of the I-shaped seat 502 is slidably connected to the inner wall of the guide groove 401. The fixed seats 501 on the tops of the two photovoltaic manipulators 5 are slidably butted into the guide grooves 401 on the drive box 4 by the I-shaped seat 502, so that the two photovoltaic manipulators 5 move horizontally left or right at the bottom of the drive box 4. A slot 503 is provided on the lower surface of the fixed seat 501. A plug 504 is provided on the top of the photovoltaic manipulator 5. The outer wall of the plug 504 is slidably connected to the inner wall of the slot 503. The plug 504 on the top of the photovoltaic manipulator 5 is slidably butted into the slot 503 on the fixed seat 501, and holes are provided on the surfaces of the plug 504 and the fixed seat 501. After the photovoltaic manipulator 5 is butted to the fixed seat 501, a fixing pin is passed through the holes, so as to achieve the installation and fixation of the photovoltaic manipulator 5. By disassembling and installing the photovoltaic manipulator 5, it is convenient to replace different photovoltaic manipulators 5 according to needs, and to clamp large and small photovoltaic modules. A moving seat 505 is installed on the top of the I-shaped seat 502. A threaded hole 506 is provided at the center of the surface of the moving seat 505. The inner wall of the threaded hole 506 is threadedly connected to the outer wall of the left and right threaded rod 402. The moving seat 505 on the top of the I-shaped seat 502 is installed on the left and right threaded rod 402 inside the drive box 4 through the threaded hole 506. According to the effect that the left and right threaded rod 402 has left-handed threads and right-handed threads, the motor B304 on the moving plate 302 drives and controls the rotation angle adjustment of the photovoltaic manipulator 5. The motor C404 can drive and control the two photovoltaic manipulators 5 to perform clamping and fixing processing. The air cylinder 301 can drive and control the height adjustment of the photovoltaic manipulator 5. Cooperating with the driving of the motor A202 for the overall moving effect, the operating range of the photovoltaic manipulator 5 can be moved and changed, and it is possible to avoid as much as possible the situation where the position of the photovoltaic manipulator is in a fixed range and affects the limited operating range. At the same time, the height and angle of the photovoltaic manipulator 5 are adjusted to reduce the influence of the operating range on the photovoltaic manipulator.

[0025] Working principle: When using the utility model, the moving box 2 is installed on the outer wall of the guide frame 1 in a sliding manner, and a gear 204 is set on the outer wall of the rotating shaft 203 on the moving box 2. According to the teeth on the gear 204 meshing with the rack 101 on the guide frame 1, the motor A202 drives the control gear 204 to rotate, which can synchronously drive the moving box 2 to move on the guide frame 1. At the same time, the multiple groups of supporting rollers 201 in the moving box 2 are in contact with the surface of the guide frame 1. On the one hand, the moving box 2 is supported, and on the other hand, the moving process of the moving box 2 is not affected. By installing the moving plate 302 on the mounting plate 3, the cylinder 301 is fixed to the transmission The output end of the two photovoltaic manipulators 5 is connected to the guide groove 401 on the driving box 4 by the work-shaped seat 502, so that the two photovoltaic manipulators 5 can move horizontally to the left or right at the bottom of the driving box 4. The plug block 504 on the top of the photovoltaic manipulator 5 is connected to the guide groove 401 on the driving box 4 by the work-shaped seat 502. The photovoltaic manipulator 5 is connected to the fixing seat 501 by a movable method and is docked in the slot 503 on the fixing seat 501, and holes are opened on the surfaces of the plug block 504 and the fixing seat 501, so that the photovoltaic manipulator 5 is docked on the fixing seat 501, and the fixing pin passes through the hole, so that the photovoltaic manipulator 5 can be installed and fixed. By disassembling and assembling the photovoltaic manipulator 5, it is convenient to replace different photovoltaic manipulators 5 according to needs, so as to realize the clamping operation of large and small photovoltaic modules, and the movable seat 505 on the top of the work-shaped seat 502 is installed on the left and right threaded rods 402 in the drive box 4 through the threaded holes 506, and the left and right threaded rods 402 have the effect of left and right threads, so that the movable plate 302 The motor B304 on the photovoltaic manipulator 5 drives and controls the rotation angle adjustment processing, the motor C404 can drive and control the two groups of photovoltaic manipulators 5 to clamp and fix, the cylinder 301 can drive and control the height adjustment of the photovoltaic manipulator 5, and cooperate with the motor A202 to drive the overall movement effect. The operation range of the photovoltaic manipulator 5 can be changed to avoid the situation where the position of the photovoltaic manipulator is in a fixed range and affects the limited operation range. At the same time, the height and angle of the photovoltaic manipulator 5 are adjusted to reduce the impact of the operation range on the photovoltaic manipulator, which effectively improves the flexibility of the photovoltaic manipulator and effectively improves the use effect and efficiency of the photovoltaic manipulator.

[0026] Although the present utility model has been described above with reference to embodiments, various improvements can be made thereto and components thereof can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present utility model can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A photovoltaic manipulator with a wide operating range, comprising a guide rail frame (1), and racks (101) are arranged at both the front end and the rear end of the guide rail frame (1), and it is characterized in that: A moving box (2) is slidably connected to the outer wall of the guide rail frame (1). An installation plate (3) is installed at the bottom of the moving box (2). Cylinders (301) are installed on both sides of the top of the installation plate (3). A moving plate (302) is installed at the output end of the cylinder (301). A driving box (4) is installed at the bottom of the moving plate (302). Guide grooves (401) are formed on both sides of the lower surface of the driving box (4). A left-right threaded rod (402) is rotatably connected inside the driving box (4). Photovoltaic manipulators (5) are installed on both sides of the bottom of the driving box (4).

2. The photovoltaic manipulator with a wide operating range according to claim 1, characterized in that: Support rollers (201) are installed on both sides of the top and bottom inside the moving box (2). A motor A (202) is installed on the rear end face of the moving box (2).

3. The photovoltaic manipulator with a wide operating range according to claim 2, characterized in that: The output shaft of the motor A (202) is fixedly connected to one end of a rotating shaft (203) through a coupling. Gears (204) are installed on the front and rear outer walls of the rotating shaft (203). The teeth on the gears (204) are meshed with the teeth on a rack (101).

4. A photovoltaic manipulator with a wide operating range according to claim 1, characterized in that: A U-shaped frame (303) is installed on the top of the moving plate (302). A motor B (304) is installed on the top of the U-shaped frame (303).

5. A widely applicable photovoltaic manipulator according to claim 1, characterized in that: A turntable (403) is installed on the top of the driving box (4). The upper outer wall of the turntable (403) is rotatably connected to the inside of the moving plate (302). A motor C (404) is installed on one outer wall of the driving box (4). The output shaft of the motor C (404) is fixedly connected to one end of the left-right threaded rod (402).

6. A widely operating range photovoltaic manipulator according to claim 1, characterized in that: A fixed seat (501) is installed on the top of the photovoltaic manipulator (5). An I-shaped seat (502) is installed on the top of the fixed seat (501). The outer wall of the I-shaped seat (502) is slidably connected to the inner wall of the guide groove (401).

7. The photovoltaic manipulator with a wide operating range according to claim 6, wherein: A slot (503) is formed on the lower surface of the fixed seat (501). A plug (504) is arranged on the top of the photovoltaic manipulator (5). The outer wall of the plug (504) is slidably connected to the inner wall of the slot (503).

8. A photovoltaic manipulator with a wide operating range according to claim 7, characterized in that: A moving seat (505) is installed on the top of the I-shaped seat (502). A threaded hole (506) is formed at the center of the surface of the moving seat (505). The inner wall of the threaded hole (506) is threadedly connected to the outer wall of the left-right threaded rod (402).

Images