Tubular pile mold transferring and feeding device
By designing an automated pipe pile mold transfer and loading device, using the motor-driven mobile seats and lifting plates, the time-consuming and labor-intensive transfer of pipe pile molds and the safety hazards are solved, and a fast and safe loading process is achieved, reducing production costs.
Patent Information
- Application Number
- CN202422363537.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, pipe pile molds are time-consuming and labor-intensive and have safety hazards during transfer and transportation, especially due to the large volume, frequent lifting is required, resulting in high safety risks during the lifting process.
A pipe pile mold transfer and loading device is designed, including parallel guide rails on the foundation, bottom beams, support platforms and transfer devices. The mobile seats and lifting plates driven by the motor are used to realize the automatic transfer of pipe pile molds, avoid manual lifting, and realize automatic control through the PLC controller.
The rapid and smooth transfer of pipe pile molds is achieved, which reduces safety risks and saves time and production costs.
Smart Images
Figure CN223131018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transfer and conveying equipment, and particularly relates to a pipe pile mold transfer and feeding device. Background Art
[0002] As a cement product, prestressed high-strength concrete pipe piles are widely used in various infrastructure construction projects. Concrete pumping is an important production link of concrete pipe piles. Its function is to inject the mixed concrete material into the mold during the production of concrete pipe piles and confirm the volume of the injected concrete material by means of measurement.
[0003] Due to the large volume of pipe pile molds, most of them are transferred by crane during transfer and transportation. Since pipe piles involve multiple processes during production, manual lifting is frequently required, which is time-consuming and laborious. When lifting, the pipe pile mold will swing to a certain extent with the steel rope, which undoubtedly increases the safety hazards during transfer. Summary of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In order to overcome the deficiencies of the prior art, a pipe pile mold transfer and feeding device is proposed, which can smoothly and quickly realize the transfer and feeding process of the pipe pile mold.
[0006] (2) Technical Solutions
[0007] The utility model is realized through the following technical solutions: The utility model provides a pipe pile mold transfer and feeding device, which includes a foundation. Two parallel guide rails are laid on the foundation. A bottom cross beam is limited to move on the guide rails. A plurality of support platforms for supporting pipe pile molds are arranged at intervals on the bottom cross beam. A pipe pile mold placement table is arranged on one side of the support platform. The pipe pile mold placement table includes a plurality of bases arranged at intervals. A transfer device capable of transferring the pipe pile mold from the pipe pile mold placement table to the support platform is further arranged on the base. The transfer device includes a base perpendicular to the bottom cross beam. A guide rail is arranged on the base. A moving seat is driven by a motor to be limited to move on the guide rail. A lifting plate is arranged on the moving seat. The lifting plate moves up and down through a plurality of oil cylinders.
[0008] Further, a transmission belt driven by a motor is connected below the bottom cross beam. Rollers limited to move on the guide rails are arranged on both sides of the bottom cross beam.
[0009] Further, support blocks are arranged on both the support platform and the base. The support blocks are wedge-shaped block structures.
[0010] Further, limiting devices for restricting the movement of the bottom cross beam are provided on both sides of the bottom cross beam. The limiting devices include two symmetrically arranged oil cylinders perpendicular to the bottom cross beam. A bolt is connected to the front end of the oil cylinder, and the bolt is adapted to clamping plates provided on both side surfaces of the bottom cross beam.
[0011] (III) Advantageous Effects
[0012] The utility model has the following advantageous effects compared with the prior art:
[0013] A pipe pile mold transfer and loading device mentioned in the utility model is provided with a pipe pile mold placement table and a support platform. Through the provided transfer device, the pipe pile mold can be moved to the support platform and quickly moved to a predetermined working position through the support platform. While moving, the transfer operation of two pipe pile molds can be carried out simultaneously. Buffer pads are provided on the support platform, further reducing the impact force when the pipe pile mold is reversed. Due to the rapid transfer and high degree of automation, the potential safety hazards caused by manual hoisting are avoided, a large amount of time is saved, and the production cost is reduced. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the utility model.
[0015] Figure 2 is Figure 1 an enlarged schematic view of part A in
[0016] Figure 3 is Figure 1 an enlarged schematic view of part B in
[0017] 1 - Foundation; 2 - Bottom cross beam; 3 - Pipe pile mold; 4 - Support platform; 5 - Base; 6 - Transfer device; 7 - Support block; 8 - Limiting device; 61 - Base; 62 - Moving seat; 63 - Lifting plate; 81 - Bolt; 82 - Clamping plate. Detailed Embodiments
[0018] In order to make the objectives, technical solutions and advantages of the utility model more clear and understandable, the following further details the utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model.
[0019] Such as Figures 1 - 3A pipe pile mold transfer and loading device is shown. Two parallel guide rails are laid on the foundation 1. A bottom cross beam 2 that moves along the guide rails is arranged on the guide rails. Rollers for limited movement on the guide rails are arranged on both sides of the bottom cross beam 2. A transmission belt (not shown in the figure) is connected to the bottom of the bottom cross beam 2. The transmission belt is driven by a motor, so that the bottom cross beam 2 can reciprocate on the guide rails. A support platform 4 for supporting the pipe pile mold is arranged on the bottom cross beam 2. The support platform 4 includes an upper platform and a lower platform. A buffer cushion block is arranged between the upper platform and the lower platform. Two support blocks 7 are arranged on the upper platform. The support blocks 7 are wedge-shaped structures, forming a V-shaped groove. The pipe pile mold 3 can be engaged with the V-shaped groove. By controlling the forward and reverse rotation of the motor, the pipe pile mold 3 can reciprocate along the guide rails.
[0020] A pipe pile mold placement table is arranged on one side of the support platform 4. The pipe pile mold placement table includes several pedestals 5 arranged at intervals. The pedestals 5 are concrete piers. Two support blocks 7 are also arranged on the pedestals 5. The support blocks 7 are wedge-shaped structures, forming a V-shaped groove. The pipe pile mold 3 can be engaged with the V-shaped groove. The pipe pile mold 3 on the pipe pile mold placement table can be moved to the support platform 4 through a transfer device 6.
[0021] The transfer device 6 includes a base 61 perpendicular to the bottom cross beam 2. Guide rails are arranged on the base 61. A moving seat 62 is provided with rollers for limited movement on the guide rails and reciprocates along the guide rails driven by a motor. A lifting plate 63 is arranged on the moving seat 62. The lifting plate 63 moves up and down through several oil cylinders arranged on the moving seat 62. The oil cylinders include 4 arranged in a square array.
[0022] In addition, a limit device 8 for restricting the movement of the bottom cross beam 2 is also arranged on both sides of the bottom cross beam 2. The limit device 8 includes two symmetrically arranged oil cylinders perpendicular to the bottom cross beam 2. A latch 81 is connected to the front end of the oil cylinder. The latch 81 fits with the clamping plates 82 arranged on both sides of the bottom cross beam 2. The latch 81 is driven by the oil cylinder to engage with the clamping plates 82 to prevent the bottom cross beam 2 from moving due to external forces after returning to the initial position due to the placement of the pipe pile mold 3.
[0023] A pipe pile mold transfer and feeding device mentioned in the present utility model realizes automatic control by using a PLC controller. When in use, a crane is used to hoist the pipe pile mold 3 onto the mold placement table. After sensing that the pipe pile mold 3 is in place, the moving seat 62 moves under the pipe pile mold 3, and the oil cylinder drives the lifting plate 63 to move upward to lift the pipe pile mold 3. Subsequently, the moving seat 62 moves onto the guide rail where the support platform 4 is located and places it on the support platform 4. Then the moving seat 62 resets. At this time, the crane can be used to hoist the second pipe pile mold 3 onto the mold placement table. After sensing that the pipe pile mold 3 is on the support platform 4, the motor drives the conveyor belt to move, thereby driving the bottom cross beam 2 to move, so that the pipe pile mold 3 moves along the direction of the guide rail to the next station and is transferred by the crane. Subsequently, the support platform 4 returns to the initial position to transfer the second pipe pile mold 3. By repeating this cycle, the moving and feeding actions of the pipe pile mold can be quickly realized, saving a lot of time and reducing production costs.
[0024] The embodiments described above are only used to describe the preferred embodiments of the present utility model, and do not limit the concept and scope of the present utility model. Without departing from the design concept of the present utility model, various variations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model should fall within the protection scope of the present utility model. The technical content claimed by the present utility model has been fully recorded in the claims.
Claims
1. A pipe pile mold transfer and feeding device, including a foundation (1), characterized in that: Two parallel guide rails are laid on the foundation (1), and a bottom cross beam (2) is movably limited on the guide rails. A plurality of pairs of support platforms (4) for supporting pipe pile molds (3) are arranged at intervals on the bottom cross beam (2). A pipe pile mold placing table is arranged on one side of the support platform (4). The pipe pile mold placing table comprises a plurality of bases (5) arranged at intervals. A transfer device (6) capable of transferring the pipe pile mold (3) from the pipe pile mold placing table to the support platform (4) is further arranged on the base (5). The transfer device (6) comprises a base (61) perpendicular to the bottom cross beam (2). A guide rail is arranged on the base (61). A moving seat (62) is movably limited on the guide rail by a motor drive. A lifting plate (63) is arranged on the moving seat (62). The lifting plate (63) moves up and down through a plurality of oil cylinders.
2. The pipe pile mold transfer and loading device according to claim 1, wherein: A transmission belt driven by a motor is connected below the bottom cross beam (2). Rollers movably limited on the guide rails are arranged on both sides of the bottom cross beam (2).
3. The pipe pile mold transfer and loading device according to claim 1, characterized in that: Support blocks (7) are arranged on both the support platform (4) and the base (5). The support blocks (7) are in a wedge-shaped block structure.
4. The pipe pile mold transfer and feeding device according to claim 1, characterized in that: Limit devices (8) for limiting the movement of the bottom cross beam (2) are further arranged on both sides of the bottom cross beam (2). The limit devices (8) comprise two symmetrically arranged oil cylinders perpendicular to the bottom cross beam (2). A bolt (81) is connected to the front end of the oil cylinder. The bolt (81) is adapted to a clamping plate (82) arranged on both side surfaces of the bottom cross beam (2).