Steel reinforcement framework positioning structure for prefabricated part production

By using the rebar frame positioning structure of the base and positioning components in the production of prefabricated components, the problem of unfixed position of the rebar frame is solved, the accurate positioning of the rebar frame is achieved, and the production efficiency and component quality are improved.

CN223131019UActive Publication Date: 2025-07-22CHINA CONSTR SECOND ENG BUREAU LTD
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Patent Information

Application Number
CN202421526153.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-07-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the production of prefabricated components, the position of the steel bar frame is not fixed, which affects the quality of the components. The existing technology relies on manual adjustment, resulting in problems such as sinking of the steel bar frame.

Method used

A reinforced bar frame positioning structure including a base and a positioning component is designed. Through the coordination of the positioning plate and the spring, the positioning component is set according to the direction of the steel bar to ensure the accurate positioning of the steel bar in the mold and reduce the sinking caused by vibration.

Benefits of technology

It improves the positioning accuracy of the steel frame in the mold, reduces the sinking caused by manual adjustment and vibration, and improves the production efficiency and quality of prefabricated components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforcement cage positioning structure for prefabricated part production, which comprises a base, the base comprises two upper connecting plates, two lower connecting plates, a connecting column and a threaded rod, the connecting column is arranged between the upper connecting plates and the lower connecting plates, a positioning assembly is arranged on the upper surface of the base, and the threaded rod is arranged on the lower surface of the base. The positioning assembly comprises an adjusting rod, a spring, a positioning plate and a limiting column, adjusting grooves matched with the adjusting rod are formed in the surface of the upper connecting plate and the surface of the lower connecting plate, the spring is arranged between the adjusting rod and the positioning plate, and the positioning plate is arranged at the front end of the spring. The positioning assemblies are vertically or transversely arranged in the mold according to the direction of the steel bars of the steel bar framework, the positioning plates abut against the outer sides of the steel bars through the acting force of the springs on the rear sides of the positioning plates after the steel bars are placed in the mold, the steel bars are positioned, and the position of the steel bar framework in the mold can be fixed; and the situation that the reinforcement cage sinks due to vibration is reduced.
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Description

Technical Field

[0001] The utility model relates to, but is not limited to, the technical field of precast component production. Specifically, it relates to a steel bar framework positioning structure for precast component production. Background Art

[0002] Precast component production refers to prefabricating concrete components in a production plant and then transporting them to a construction site for installation. The steel bar framework positioning structure is a technology used to ensure the correct position of the steel bar framework in a mold. During the production process of precast components, the steel bars need to be accurately placed according to the design requirements, including the spacing, depth, levelness, and perpendicularity of the steel bars. The accuracy of the positioning structure directly affects the quality and safety of precast components.

[0003] Currently, in small-scale precast construction, the steel bar framework is usually directly placed at the bottom of the mold before concrete placement or on the concrete surface before vibration after concrete placement. By vibrating, the steel bar framework sinks, etc. The placement position of the steel bar framework mainly relies on manual adjustment, making the position of the steel bar framework not fixed, which affects the quality of small precast components. Therefore, a more convenient steel bar framework positioning structure for precast component production is designed. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a steel bar framework positioning structure for precast component production.

[0005] To solve the above technical problem, the utility model provides the following technical solutions:

[0006] A steel bar framework positioning structure for precast component production of the utility model includes a base, the base includes two upper connecting plates, two lower connecting plates, connecting columns, and threaded rods. The connecting columns are arranged between the upper connecting plates and the lower connecting plates. Connecting convex blocks are arranged on the left and right sides of the upper connecting plates and the lower connecting plates, and the threaded rods penetrate through the connecting convex blocks;

[0007] A positioning component, the positioning component is arranged on the upper surface of the base. The positioning component includes an adjusting rod, a spring, a positioning plate, and a limiting column. Adjusting grooves adapted to the adjusting rod are formed on the surfaces of the upper connecting plates and the lower connecting plates. The spring is arranged between the adjusting rod and the positioning plate. The positioning plate is arranged at the front end of the spring, and the limiting column is arranged outside the upper connecting plate.

[0008] As a preferred technical solution of the present utility model, the upper connecting plate and the lower connecting plate are arc-shaped designs. The connecting columns are respectively screwed to the upper connecting plate and the lower connecting plate. One side of the connecting bump is fixed with a nut, and the threaded rod is in threaded cooperation with the nut.

[0009] As a preferred technical solution of the present utility model, a plurality of adjusting grooves are provided on the surfaces of the upper connecting plate and the lower connecting plate. The adjusting grooves are arranged in a circumferential array, and the adjusting columns pass through the upper connecting plate and the lower connecting plate through the adjusting grooves.

[0010] As a preferred technical solution of the present utility model, a limiting hole adapted to the limiting column is provided on the outer side of the adjusting column. The limiting column passes through the upper connecting plate and is in threaded cooperation with the adjusting column through the limiting hole.

[0011] As a preferred technical solution of the present utility model, there are four positioning plates, all of which are arc-shaped designs. At least two adjusting columns are arranged at the rear side of each positioning plate. A movable block is provided at the front end of the spring. A fixing column is fixed to the front end of the movable block, and a connecting head is fixed to the front end of the fixing column.

[0012] As a preferred technical solution of the present utility model, the connecting head is in threaded cooperation with the positioning plate. The movable block is of a hollow design. The front end of the spring is fixedly connected to the inner bottom of the movable block, and the rear end of the spring is fixedly connected to the adjusting column.

[0013] As a preferred technical solution of the present utility model, a movable groove for the spring to move is provided inside the adjusting column. Guide strips are fixed to the inner wall of the movable groove, and guide grooves adapted to the guide strips are provided on both sides of the movable block.

[0014] As a preferred technical solution of the present utility model, the positioning plate is made of one of polyamide or polycarbonate.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] In the present utility model, the positioning assembly is set vertically or horizontally according to the direction of the steel bars in the steel bar framework in the mold. Through the acting force of the spring at the rear side of the positioning plate, the positioning plate is pressed against the outer side of the steel bar after the steel bar is placed, so as to position the steel bar, improve the accuracy of positioning the steel bar, be able to fix the position of the steel bar framework in the mold, reduce the situation of the steel bar framework sinking caused by vibration, and solve the problems that the steel bar framework is placed mainly by manual adjustment, resulting in the unfixed position of the steel bar framework and affecting the component quality of small precast components.

[0017] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.

[0018] The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions under which the present invention can be implemented. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0020] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 is a schematic diagram of the partial structure of the positioning component;

[0022] Figure 3 is a schematic sectional view of the positioning component;

[0023] In the figure: 100, base; 101, upper connecting plate; 102, lower connecting plate; 103, connecting column; 104, connecting convex block; 105, threaded rod; 106, nut; 200, positioning component; 201, adjusting rod; 202, spring; 203, positioning plate; 204, limiting column; 205, limiting hole; 206, adjusting groove; 207, connecting head; 208, fixing column; 209, movable block; 2010, guiding strip; 2011, movable groove; 2012, guiding groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] As Figures 1-3 shown, the present invention provides a steel bar skeleton positioning structure for precast component production, including a base 100. The base 100 includes two upper connecting plates 101, two lower connecting plates 102, a connecting column 103, and a threaded rod 105. The connecting column 103 is arranged between the upper connecting plate 101 and the lower connecting plate 102. Connecting convex blocks 104 are arranged on the left and right sides of the upper connecting plate 101 and the lower connecting plate 102, and the threaded rod 105 passes through the connecting convex blocks 104;

[0025] The positioning component 200 is arranged on the upper surface of the base 100. The positioning component 200 includes an adjusting rod 201, a spring 202, a positioning plate 203 and a limiting post 204. Adjusting grooves 206 adapted to the adjusting rod 201 are formed on the surfaces of the upper connecting plate 101 and the lower connecting plate 102. The spring 202 is arranged between the adjusting rod 201 and the positioning plate 203. The positioning plate 203 is arranged at the front end of the spring 202. The limiting post 204 is arranged outside the upper connecting plate 101.

[0026] Furthermore, in this embodiment, the upper connecting plate 101 and the lower connecting plate 102 are of arc-shaped design. One upper connecting plate 101 and one lower connecting plate 102 are connected together by a connecting column 103 to form a group. The connecting column 103 is respectively screwed to the upper connecting plate 101 and the lower connecting plate 102. A nut 106 is fixed on one side of the connecting convex block 104. The threaded rod 105 is in threaded cooperation with the nut 106. The two groups of connecting plates are connected by the cooperation of the nut 106 and the threaded rod 105 to realize the assembly of the base 100.

[0027] In this embodiment, a plurality of adjusting grooves 206 are formed on the surfaces of the upper connecting plate 101 and the lower connecting plate 102. The adjusting grooves 206 are arranged in a circumferential array. The adjusting column passes through the upper connecting plate 101 and the lower connecting plate 102 through the adjusting grooves 206. The extending height of the adjusting column can be adjusted through the adjusting grooves 206, so as to adjust the positioning position of the positioning plate 203. And the bottom of the adjusting column is screwed to the mold.

[0028] In this embodiment, a limiting hole 205 adapted to the limiting post 204 is formed on the outer side of the adjusting column. The limiting post 204 passes through the upper connecting plate 101 and is in threaded cooperation with the adjusting column through the limiting hole 205. The extending height of the adjusting column is fixed by the limiting post 204 passing through the upper connecting plate 101.

[0029] In this embodiment, there are four positioning plates 203, all of which are of arc-shaped design. At least two adjusting columns are arranged at the rear side of each positioning plate 203. The two ends of the arc-shaped positioning plate 203 are stabilized by at least two adjusting columns. An activity block 209 is arranged at the front end of the spring 202. A fixing column 208 is fixed at the front end of the activity block 209. A connecting head 207 is fixed at the front end of the fixing column 208.

[0030] In this embodiment, the connecting head 207 is in threaded cooperation with the positioning plate 203. The activity block 209 is of hollow design. The front end of the spring 202 is fixedly connected to the inner bottom of the activity block 209. The rear end of the spring 202 is fixedly connected to the adjusting column. The spring 202 is fixed on the activity block 209 and is connected to the positioning plate 203 through the connecting head 207 on the fixing column 208 at the front end of the activity block 209.

[0031] In this embodiment, an activity groove 2011 for the movement of the spring 202 is formed inside the adjusting column. A guiding strip 2010 is fixed on the inner wall of the activity groove 2011. Guiding grooves 2012 adapted to the guiding strip 2010 are arranged on both sides of the movable block 209. The steel bars are placed through the activity groove 2011. The positioning plate 203 is pushed and moved by the steel bars. The spring 202 is compressed in the activity groove 2011, and the cooperation between the guiding strip 2010 and the guiding grooves 2012 realizes the guiding of the movement of the movable block 209 and the spring 202.

[0032] In this embodiment, the positioning plate 203 is made of one of polyamide or polycarbonate. The material of the positioning plate 203 enables the positioning plate 203 to adapt to steel bars of different shapes.

[0033] Specifically, when positioning the steel bar skeleton during production, first, the upper and lower connecting plates 102 are assembled together through the connecting column 103, and then the two groups of upper and lower connecting plates 102 are assembled together through the cooperation of the threaded rod 105 and the nut 106. Then, the adjusting column with the positioning plate 203 passes through the upper and lower connecting plates 102 through the adjusting groove 206. The bottom of the adjusting column is fixed in the mold by screws, which facilitates the disassembly and assembly of the positioning structure. The positioning structure can be installed horizontally or vertically according to the design of the steel bar skeleton.

[0034] When the steel bars are placed, one end of the steel bar is aligned with the arc-shaped hole formed by the four positioning plates 203. After the steel bars are placed, the positioning plate 203 is pushed and expanded outward by the steel bars. The expansion of the positioning plate 203 squeezes the spring 202 connected to the movable block 209 on the fixed column 208. The spring 202 is squeezed into the activity groove 2011 of the adjusting column. The acting force of the spring 202 makes the positioning plate 203 closely adhere to the outer surface of the steel bar to adapt to steel bars of different sizes, realizing the positioning of the steel bars in the mold. By fixing the position of the steel bar skeleton in the mold, the sinking of the steel bar skeleton caused by vibration can be reduced, the need for manual adjustment and correction can be reduced, the production process can be accelerated, and the production efficiency can be improved.

[0035] Considering that the spring 202 is deformed when being squeezed and will not be compressed linearly, a guiding strip 2010 is arranged on the inner wall of the activity groove 2011, and the cooperation with the guiding grooves 2012 on the movable block 209 is used for movement guiding to realize the directional movement of the spring 202. The length of the movable block 209 is reasonably set according to the normal length of the spring 202. When the spring 202 is in the normal state (i.e., the original state), the rear end of the movable block 209 is connected to the guiding grooves 2012 and does not separate.

[0036] A limit post 204 is provided on the outer side of the upper connecting plate 101, which can adjust the position of the adjustable base 100 on the adjusting post, that is, the extending length of the adjusting post. The limit post 204 passes through the upper connecting plate 101 and fixes the adjusting post on the upper connecting plate 101 through the limit hole 205, so as to adjust the positioning point of the positioning component 200 for the steel bar according to different strengths and achieve precise positioning.

[0037] The base 100, upper connecting plate 101, lower connecting plate 102, connecting column 103, connecting convex block 104, threaded rod 105, nut 106, adjusting rod 201, spring 202, positioning plate 203, limit post 204, connecting head 207, fixed post 208, movable block 209, guide bar 2010 and other components of the present utility model are all common standard parts or parts known to those skilled in the art, and their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0038] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0039] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0040] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two components or the interaction relationship between two components. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0041] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A steel bar framework positioning structure for precast component production, characterized in that, It includes a base (100), and the base (100) includes two upper connecting plates (101), two lower connecting plates (102), connecting columns (103) and threaded rods (105). The connecting columns (103) are arranged between the upper connecting plates (101) and the lower connecting plates (102). Connecting lugs (104) are arranged on the left and right sides of the upper connecting plates (101) and the lower connecting plates (102), and the threaded rods (105) penetrate through the connecting lugs (104). A positioning assembly (200), the positioning assembly (200) is arranged on the upper surface of the base (100). The positioning assembly (200) includes an adjusting rod (201), a spring (202), a positioning plate (203) and a limiting column (204). Adjusting grooves (206) adapted to the adjusting rod (201) are formed on the surfaces of the upper connecting plate (101) and the lower connecting plate (102). The spring (202) is arranged between the adjusting rod (201) and the positioning plate (203). The positioning plate (203) is arranged at the front end of the spring (202), and the limiting column (204) is arranged outside the upper connecting plate (101).

2. The steel bar framework positioning structure for precast component production according to claim 1, characterized in that, Both the upper connecting plate (101) and the lower connecting plate (102) are designed in an arc shape. The connecting columns (103) are respectively screwed to the upper connecting plate (101) and the lower connecting plate (102). A nut (106) is fixed on one side of the connecting lug (104), and the threaded rod (105) is in threaded cooperation with the nut (106).

3. A steel bar framework positioning structure for precast component production according to claim 1, characterized in that, A number of adjusting grooves (206) are formed on the surfaces of the upper connecting plate (101) and the lower connecting plate (102). The adjusting grooves (206) are arranged in a circumferential array, and the adjusting columns penetrate through the upper connecting plate (101) and the lower connecting plate (102) through the adjusting grooves (206).

4. A steel bar skeleton positioning structure for precast component production according to claim 3, characterized in that, A limiting hole (205) adapted to the limiting column (204) is formed on the outer side of the adjusting column. The limiting column (204) penetrates through the upper connecting plate (101) and is in threaded cooperation with the adjusting column through the limiting hole (205).

5. A steel bar skeleton positioning structure for precast component production according to claim 4, characterized in that, There are four positioning plates (203), all of which are designed in an arc shape. At least two adjusting columns are arranged at the rear side of each positioning plate (203). An active block (209) is arranged at the front end of the spring (202). A fixing column (208) is fixed at the front end of the active block (209), and a connecting head (207) is fixed at the front end of the fixing column (208).

6. The positioning structure of the steel bar framework for precast component production according to claim 5, characterized in that, The connecting head (207) is in threaded cooperation with the positioning plate (203). The active block (209) is designed to be hollow. The front end of the spring (202) is fixedly connected to the inner bottom of the active block (209), and the rear end of the spring (202) is fixedly connected to the adjusting column.

7. A steel bar framework positioning structure for precast component production according to claim 6, characterized in that, An activity groove (2011) for the movement of the spring (202) is formed in the inner side of the adjusting column, a guiding strip (2010) is fixed on the inner wall of the activity groove (2011), and guiding grooves (2012) adapted to the guiding strip (2010) are arranged on both sides of the activity block (209).

8. A steel bar framework positioning structure for precast component production according to claim 7, characterized in that, The positioning plate (203) is made of one of polyamide or polycarbonate.