Rubber melting and stirring device
By designing multiple stirring leaves that rotate simultaneously, the problem of uneven mixing of molten rubber and filler in the existing device is solved, efficient rubber stirring effect is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202421956327.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When the existing stirring device stirs molten rubber, it is difficult to effectively mix the filler on the upper surface of the rubber, resulting in poor mixing effect and affecting the mixing efficiency of the molten rubber and the filler.
A rubber melting stirring device is designed, and a rotation rod and a rotating shaft are used to drive multiple stirring leaves to rotate simultaneously. The synchronous stirring of the first stirring leaf and the second stirring leaf is achieved through meshing of the driving gear and the driven gear, which enhances the multi-angle effect of stirring.
The mixing effect of molten rubber and filler is improved, the stirring time is shortened, and the overall processing efficiency of molten rubber is improved.
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Figure CN223131075U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of stirring devices, and particularly to a rubber melting and stirring device. Background Art
[0002] Rubber is an elastic and soft polymer material, usually made from natural rubber (extracted from rubber trees) or synthetic rubber (artificially synthesized polymers). Rubber generally does not have a definite melting point like metals, but gradually softens and flows at higher temperatures. Different types of rubber have different softening and melting temperatures, usually between 150 degrees Celsius and 300 degrees Celsius.
[0003] After heating, rubber softens and becomes fluid. To ensure that added fillers, plasticizers, vulcanizing agents, etc. are evenly dispersed in the rubber, once the rubber softens and becomes fluid, stirring and mixing can be carried out. However, the softened rubber is in a fluid state, and the effect of forming a mixture during stirring is slow. Existing stirring blades stir and mix the molten rubber near the bottom, resulting in the fillers on the upper surface of the rubber being not easily mixed quickly into the molten rubber, thus affecting the mixing effect of the molten rubber and other fillers. Summary of the Utility Model
[0004] In order to solve the problem that it is not convenient to stir and mix molten rubber during filling, this application provides a rubber melting and stirring device.
[0005] A rubber melting and stirring device provided by this application adopts the following technical solution:
[0006] A rubber melting and stirring device includes a stirring barrel. An inlet is arranged on the upper surface of the stirring barrel, a discharge port is installed in the middle of the bottom end of the inner wall of the stirring barrel, a driving motor is installed in the middle of the top end of the stirring barrel, the output end of the bottom surface of the driving motor extends into the stirring barrel and is installed with a first rotating rod, several first stirring blades are welded to the outer surface of the bottom of the first rotating rod, an outer sliding sleeve is sleeved on the outer surface of the first rotating rod, both sides of the outer sliding sleeve extend to the inner wall of the stirring barrel and are rotatably installed with rotating shafts, several second stirring blades are welded to the outer surface of the rotating shafts, a driven bevel gear is fixedly connected to one side of the outer surface of the rotating shafts, and a rotating mechanism is further arranged at the inner top of the stirring barrel for adjusting the synchronous rotation of the first stirring blades and the second stirring blades.
[0007] Preferably, the rotating mechanism includes a fixing plate fixedly installed at the inner top of the stirring barrel, a driving gear is welded to the outer surface of the first rotating rod near the upper part of the fixing plate, driven gears are rotatably installed on both sides of the upper surface of the fixing plate, the middle part of the bottom end of the driven gear extends to the bottom of the stirring barrel and is installed with a second rotating rod, and a driving bevel gear is welded to the middle part of the bottom end of the second rotating rod.
[0008] Preferably, a through hole is formed in the middle of the top end of the outer sliding sleeve, the outer diameter of the first rotating rod is smaller than the inner diameter of the through hole, and the first rotating rod and the outer sliding sleeve are coupled to each other.
[0009] Preferably, the volume of the driving gear is larger than that of the driven gear, and the outer surfaces of the two driven gears are both movably close to the outer surface of the driving gear, and the driving gear and the driven gear are meshed with each other.
[0010] Preferably, one side of the bottom of the driving bevel gear is movably close to the top of the outer surface of the driven bevel gear, and the driven bevel gear and the driving bevel gear are meshed with each other.
[0011] In summary, the present application includes the following beneficial technical effects:
[0012] By injecting molten rubber into the stirring barrel along the feed port, the first rotating rod rotates to drive the first stirring blade to move, and at the same time, the driven gear rotates synchronously with the driving gear, so that the driving bevel gear drives the driven bevel gear to rotate, and the rotating shaft drives a plurality of second stirring blades to rotate, so that the first stirring blade and the second stirring blade stir the molten rubber synchronously; compared with the prior art, this solution has the effect of facilitating multi-angle stirring of molten rubber, improving the mixing effect between molten rubber and filler, solving the problem that molten rubber takes a long time to stir, and improving the overall processing efficiency of molten rubber. Description of the Drawings
[0013] Figure 1 is the overall structural schematic diagram of the application embodiment;
[0014] Figure 2 is the cross-sectional structural schematic diagram of the stirring barrel in the application embodiment;
[0015] Figure 3 is the structural schematic diagram of the driving gear in the application embodiment;
[0016] Figure 4 is the structural schematic diagram of the second stirring blade in the application embodiment;
[0017] Figure 5 is the structural schematic diagram of the first stirring blade in the application embodiment;
[0018] Description of the reference numerals: 1, stirring barrel; 2, feed port; 3, discharge port; 4, driving motor; 5, first rotating rod; 6, first stirring blade; 7, outer sliding sleeve; 8, rotating shaft; 9, second stirring blade; 10, driven bevel gear; 11, fixed plate; 12, driving gear; 13, driven gear; 14, second rotating rod; 15, driving bevel gear. Detailed Description of the Invention
[0019] The following is a further detailed description of the present application in combination with the attached Figures 1-5 drawings.
[0020] An embodiment of the present application discloses a rubber melting and stirring device. Refer to Figures 1-5 , a rubber melting and stirring device, including a stirring barrel 1, a feeding port 2 is arranged on the upper surface of the stirring barrel 1, a discharge port 3 is installed in the middle of the bottom end of the inner wall of the stirring barrel 1, a driving motor 4 is installed in the middle of the top end of the stirring barrel 1, the output end of the lower bottom surface of the driving motor 4 extends into the stirring barrel 1 and is installed with a first rotating rod 5, a plurality of first stirring blades 6 are welded to the bottom of the outer surface of the first rotating rod 5, an outer sliding sleeve 7 is sleeved on the outer surface of the first rotating rod 5, a through hole is opened through the middle of the top end of the outer sliding sleeve 7, the outer diameter of the first rotating rod 5 is smaller than the inner diameter of the through hole, the first rotating rod 5 and the outer sliding sleeve 7 are coupled with each other, both sides of the outer sliding sleeve 7 extend to the inner wall of the stirring barrel 1 and are rotatably installed with rotating shafts 8, a plurality of second stirring blades 9 are welded to the outer surface of the rotating shafts 8, and a driven bevel gear 10 is fixedly connected to one side of the outer surface of the rotating shafts 8. A rotating mechanism is further arranged at the top inside the stirring barrel 1 for adjusting the synchronous rotation of the first stirring blades 6 and the second stirring blades 9.
[0021] By injecting molten rubber along the feeding port 2 into the stirring barrel 1, and at the same time adding fillers into the stirring barrel 1, starting the driving motor 4 to drive the first rotating rod 5 to rotate, so that the rotation of the first rotating rod 5 drives the first stirring blades 6 to perform active stirring, and at the same time making the rotating shafts 8 rotate to drive a plurality of second stirring blades 9 to rotate, so that the first stirring blades 6 and the second stirring blades 9 stir the molten rubber synchronously in different directions, and making the stirred and mixed molten rubber discharge outwards along the discharge port 3, which reflects the stirring and mixing effect of the molten rubber and the fillers at the top of different angles inside the stirring barrel 1.
[0022] Refer to Figures 2-4 , the rotating mechanism includes a fixing plate 11, the fixing plate 11 is fixedly installed at the top inside the stirring barrel 1, a driving gear 12 is welded to the outer surface of the first rotating rod 5 above the fixing plate 11, both sides of the upper surface of the fixing plate 11 are rotatably installed with driven gears 13, the volume of the driving gear 12 is larger than the volume of the driven gears 13, the outer surfaces of the two driven gears 13 are both movably close to the outer surface of the driving gear 12, the driving gear 12 and the driven gears 13 are meshed with each other, the middle of the bottom end of the driven gear 13 extends to the bottom of the stirring barrel 1 and is installed with a second rotating rod 14, a driving bevel gear 15 is welded to the middle of the bottom end of the second rotating rod 14, one side of the bottom of the driving bevel gear 15 is movably close to the top of the outer surface of the driven bevel gear 10, and the driven bevel gear 10 and the driving bevel gear 15 are meshed with each other.
[0023] By making the first rotating rod 5 drive the driving gear 12 to rotate, making the driven gears 13 rotate synchronously with the driving gear 12, the rotating driven gears 13 drive the second rotating rod 14 to rotate, and further making the driving bevel gear 15 drive the driven bevel gear 10 to rotate, so that the rotating shafts 8 rotate synchronously with the driven bevel gear 10, which reflects the synchronous rotation adjustment effect of the first rotating rod 5 on the rotating shafts 8.
[0024] The implementation principle of a rubber melting and stirring device in an embodiment of the present application is as follows: The molten rubber is injected into the stirring barrel 1 along the feed port 2, and at the same time, the filler is added to the stirring barrel 1. The driving motor 4 is started to drive the first rotating rod 5 to rotate. The input end of the power supply of the driving motor 4 is electrically connected to the output end of an external power supply, so that the rotation of the first rotating rod 5 drives the first stirring blade 6 to perform active stirring. At the same time, the first rotating rod 5 drives the driving gear 12 to rotate, so that the driven gear 13 rotates synchronously with the driving gear 12. The rotating driven gear 13 drives the second rotating rod 14 to rotate, and further the driving bevel gear 15 drives the driven bevel gear 10 to rotate, so that the rotating shaft 8 rotates synchronously with the driven bevel gear 10. Further, the rotating shaft 8 drives a plurality of second stirring blades 9 to rotate, so that the first stirring blade 6 and the second stirring blades 9 stir the molten rubber synchronously in different directions, and the stirred and mixed molten rubber is discharged outwards along the discharge port 3. Compared with the prior art, this solution has the effect of facilitating multi-angle stirring of the molten rubber, improving the mixing effect between the molten rubber and the filler, solving the problem that the molten rubber takes a long time to stir, and enhancing the overall processing efficiency of the molten rubber.
[0025] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;
[0026] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments of the present disclosure are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0027] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0028] The above are all the preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A rubber melting and stirring device, comprising a stirring barrel (1), wherein a feed inlet (2) is arranged on the upper surface of the stirring barrel (1), and a discharge outlet (3) is installed in the middle of the bottom end of the inner wall of the stirring barrel (1), and the characteristics are as follows: A driving motor (4) is installed in the middle of the top end of the mixing barrel (1). The output end of the lower bottom surface of the driving motor (4) extends into the mixing barrel (1) and is installed with a first rotating rod (5). A plurality of first stirring blades (6) are welded to the bottom of the outer surface of the first rotating rod (5). An outer sliding sleeve (7) is sleeved on the outer surface of the first rotating rod (5). Both sides of the outer sliding sleeve (7) extend to the inner wall of the mixing barrel (1) and are rotatably installed with rotating shafts (8). A plurality of second stirring blades (9) are welded to the outer surface of the rotating shaft (8). A driven bevel gear (10) is fixedly connected to one side of the outer surface of the rotating shaft (8). A rotating mechanism is further provided at the inner top of the mixing barrel (1) for adjusting the synchronous rotation of the first stirring blades (6) and the second stirring blades (9).
2. A rubber melting and stirring device according to claim 1, characterized in that: The rotating mechanism includes a fixing plate (11). The fixing plate (11) is fixedly installed at the inner top of the mixing barrel (1). A driving gear (12) is welded to the outer surface of the first rotating rod (5) above the fixing plate (11). Rotating shafts of both sides of the upper surface of the fixing plate (11) are rotatably installed with driven gears (13). The middle of the bottom end of the driven gear (13) extends to the bottom of the mixing barrel (1) and is installed with a second rotating rod (14). A driving bevel gear (15) is welded to the middle of the bottom end of the second rotating rod (14).
3. A rubber melting and stirring device according to claim 1, characterized in that: A through hole is formed through the middle of the top end of the outer sliding sleeve (7). The outer diameter of the first rotating rod (5) is smaller than the inner diameter of the through hole. The first rotating rod (5) and the outer sliding sleeve (7) are coupled with each other.
4. A rubber melting and stirring device according to claim 2, characterized in that: The volume of the driving gear (12) is larger than that of the driven gear (13). The outer surfaces of both driven gears (13) are movably close to the outer surface of the driving gear (12). The driving gear (12) and the driven gear (13) are meshed with each other.
5. A rubber melting and stirring device according to claim 2, characterized in that: One side of the bottom of the driving bevel gear (15) is movably close to the top of the outer surface of the driven bevel gear (10). The driven bevel gear (10) and the driving bevel gear (15) are meshed with each other.