Sound insulation cotton mould pressing device
Through the hydraulic rod and motor-driven adjustment rod system, the accurate positioning and mold release of sound insulation cotton is automatically achieved, solving the problems of time-consuming, labor-intensive and error-free manual loading in the prior art, and improving production efficiency and accuracy.
Patent Information
- Application Number
- CN202422039784.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing sound-insulating cotton molding device requires manual loading, which is time-consuming and labor-intensive and prone to position errors.
A sound-insulating cotton molding device is designed to achieve automatic feeding and mold release through hydraulic rods, motor-driven adjustment rods and cotton block clamping systems to ensure the accurate feeding position.
Automatic loading is realized, manual operation is reduced, loading efficiency and accuracy is improved, and labor intensity is reduced.
Smart Images

Figure CN223131190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sound insulation cotton production, in particular to a sound insulation cotton molding device. Background Technique
[0002] The sound insulation cotton has good sound insulation effect and heat insulation effect, and is widely used in the automotive industry. The composite sound insulation cotton needs to be molded by high pressure during the production process, and the sound insulation cotton can be molded by a sound insulation cotton molding device.
[0003] Some existing sound insulation cotton molding devices need to manually place the sound insulation cotton on the lower mold and then perform molding. When manually placing the sound insulation cotton, the position of the sound insulation cotton needs to be adjusted to ensure that the sound insulation cotton completely covers the lower mold. This feeding method is time-consuming and laborious. Although the sound insulation cotton is slightly larger than the lower mold, errors may still occur. Therefore, a sound insulation cotton molding device is proposed for the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a sound insulation cotton molding device to solve the problem that some existing sound insulation cotton molding devices need to manually place the sound insulation cotton on the lower mold and then perform molding. This feeding method is time-consuming and laborious. Although the sound insulation cotton is slightly larger than the lower mold, errors may still occur.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A sound insulation cotton molding device, including a workbench, a lower mold, a support frame and an upper mold. Four limit plates are fixedly connected to the top of the workbench. The lower mold is fixedly connected to the top of the workbench. The support frame is fixedly connected to the top of the workbench. Four hydraulic rods are fixedly connected to the bottom of the horizontal frame of the support frame. The bottom of the hydraulic rod is fixedly connected to the upper mold. The left half and the right half of the bottom of the horizontal frame of the support frame are both fixedly connected with limit shafts. The bottom of the limit shaft is fixedly connected to the workbench. The outer side of the limit shaft is slidably connected with the upper mold. Small motors are fixedly connected to the left front end and the right front end of the top of the workbench. The rear main shafts of the small motors are fixedly connected with adjusting rods. The adjusting rods are respectively rotatably connected with two rotating seats of the workbench. The outer sides of the adjusting rods are both screwed with adjusting blocks. The relative inner sides of the two adjusting blocks are both fixedly connected with mounting shafts. The mounting shafts are fixedly connected between them. The inner sides of the mounting shafts are both slidably connected with demolding plates. Three limit blocks and four compression springs are fixedly connected to the bottom of each demolding plate. Two cotton block clamps are fixedly connected to the top of each demolding plate. Transmission blocks are fixedly connected to the top of each cotton block clamp.
[0007] Preferably, the workbench is composed of a horizontal plate and four rotating seats. The top of the horizontal plate of the workbench is fixedly connected to the four rotating seats, and the four corners of the lower mold are all in contact with the limiting plates.
[0008] Preferably, the lower mold is composed of a first pressing plate and a first mold. The middle position at the top of the first pressing plate of the lower mold is fixedly connected to the first mold. The upper mold is composed of a second pressing plate and a second mold. The middle position at the bottom of the second pressing plate of the upper mold is fixedly connected to the second mold. Slide slot holes are provided on both the left and right sides of the second pressing plate of the upper mold, and the upper mold is located directly above the lower mold.
[0009] Preferably, the support frame is composed of a horizontal frame and four vertical shafts. The four corners of the horizontal frame of the support frame are all fixedly connected to the vertical shafts, and the inner sides of the four vertical shafts of the support frame are all in contact with the limiting plates.
[0010] Preferably, thread protrusions are provided on the outer sides of the adjusting rods, thread slot holes are provided on the inner sides of the adjusting blocks, the mounting shafts are all in an "L" shape structure, rectangular limiting slots are provided on the mounting shafts, the sum of the thicknesses of the demolding plate and the limiting blocks is equal to the inner depth of the mounting shafts, and the compression springs and the limiting blocks are alternately distributed from front to back.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] In the present utility model, through the provided mounting shafts, demolding plates, limiting blocks, compression springs, cotton block clamps and transmission blocks, the device can clamp the sound insulation cotton through the cotton block clamps, drive the adjusting rods to rotate through the small motor, move the adjusting blocks back and forth for feeding and taking materials, and can ensure accurate feeding positions. Through the cooperation of the compression springs and the transmission blocks, the sound insulation cotton automatically moves downward during molding and automatically demolds after the molding is completed. This feeding method is time-saving and labor-saving, and more accurate. Description of the Drawings
[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0014] Figure 2 It is a sectional view of the overall structure of the present utility model;
[0015] Figure 3 It is a sectional view of the installation structure of the small motor of the present utility model;
[0016] Figure 4 It is a schematic diagram of the installation structure of the threaded rod of the present utility model;
[0017] Figure 5 It is a schematic diagram of the installation structure of the adjusting plate of the present utility model;
[0018] Figure 6This is a schematic diagram of the installation structure of the sliding block of the present utility model.
[0019] In the figure: 1, workbench; 2, limit plate; 3, lower die; 4, support frame; 5, hydraulic rod; 6, upper die; 7, limit shaft; 8, small motor; 9, adjusting rod; 10, adjusting block; 11, mounting shaft; 12, stripping plate; 13, limit block; 14, compression spring; 15, cotton block clamp; 16, transmission block. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] In the description of the present utility model, it should be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" and other indicated orientations or positional relationships are usually based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Without contrary explanations, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the protection scope of the present utility model; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0022] In addition, it should be noted that the use of words such as "first" and "second" to limit the components is only for the convenience of distinguishing the corresponding components. Without otherwise stating, these words have no special meanings, so it cannot be understood as a limitation on the protection scope of the present utility model.
[0023] Please refer to Figure 1-6 , the present utility model provides a technical solution:
[0024] A sound insulation cotton molding device includes a workbench 1, a lower mold 3, a support frame 4 and an upper mold 6. Four limit plates 2 are fixedly connected to the top of the workbench 1. The lower mold 3 is fixedly connected to the top of the workbench 1. The support frame 4 is fixedly connected to the top of the workbench 1. Four hydraulic rods 5 are fixedly connected to the bottom of the horizontal frame of the support frame 4. The bottom of the hydraulic rod 5 is fixedly connected to the upper mold 6. Limit shafts 7 are fixedly connected to the left and right halves of the bottom of the horizontal frame of the support frame 4. The bottom of the limit shaft 7 is fixedly connected to the workbench 1. The outer side of the limit shaft 7 is slidably connected to the upper mold 6. Small motors 8 are fixedly connected to the left front end and the right front end of the top of the workbench 1. The rear main shafts of the small motors 8 are fixedly connected with adjusting rods 9. The adjusting rods 9 are rotatably connected to two of the rotating seats of the workbench 1 respectively. Adjusting blocks 10 are screwed to the outer sides of the adjusting rods 9. Mounting shafts 11 are fixedly connected to the relative inner sides of the two adjusting blocks 10. The mounting shafts 11 are fixedly connected between them. Demolding plates 12 are slidably connected to the inner sides of the mounting shafts 11. Three limit blocks 13 and four compression springs 14 are fixedly connected to the bottoms of the demolding plates 12. Two cotton block clamps 15 are fixedly connected to the tops of the demolding plates 12. Transmission blocks 16 are fixedly connected to the tops of the cotton block clamps 15.
[0025] The workbench 1 is composed of a horizontal plate and four rotating seats. The top of the horizontal plate of the workbench 1 is fixedly connected to the four rotating seats. The four corners of the lower mold 3 are in contact with the limit plates 2. The upper mold 6 and the lower mold 3 can be aligned through the limit plates 2. The lower mold 3 is composed of a first pressing plate and a first mold. The middle position of the top of the first pressing plate of the lower mold 3 is fixedly connected to the first mold. The upper mold 6 is composed of a second pressing plate and a second mold. The middle position of the bottom of the second pressing plate of the upper mold 6 is fixedly connected to the second mold. Sliding slot holes are provided on both the left and right sides of the second pressing plate of the upper mold 6. The upper mold 6 is located directly above the lower mold 3. Molding can be carried out through the upper mold 6 and the lower mold 3. The support frame 4 is composed of a horizontal frame and four vertical shafts. The four corners of the horizontal frame of the support frame 4 are fixedly connected to the vertical shafts. The relative inner sides of the four vertical shafts of the support frame 4 are in contact with the limit plates 2. The hydraulic rods 5 can be fixed through the support frame 4. Threaded protrusions are provided on the outer sides of the adjusting rods 9. Threaded slot holes are provided on the inner sides of the adjusting blocks 10. The mounting shafts 11 are all in an "L" shape structure. Rectangular limit slots are provided on the mounting shafts 11. The sum of the thicknesses of the demolding plates 12 and the limit blocks 13 is equal to the inner depth of the mounting shafts 11. The compression springs 14 and the limit blocks 13 are alternately distributed from front to back. The demolding plates 12 can be lifted by the compression springs 14, and the front-to-back movement or left-to-right movement of the demolding plates 12 can be prevented through the limit blocks 13.
[0026] Workflow: Before use, fix the device in a suitable position and turn on the power. The hydraulic rod 5 and the small motor 8 of this device are both electrical instruments. This device is equipped with an external controller. Manually operating the external controller can adjust the operating states of the hydraulic rod 5 and the small motor 8. The external controller can make the four hydraulic rods 5 operate synchronously, and the external controller can make the two small motors 8 operate synchronously. All of the above are existing technologies. When the device is not in use, the hydraulic rod 5 fixedly connected to the support frame 4 is in a retracted state. The upper mold 6 is located directly above the lower mold 3 fixedly connected to the workbench 1, and the upper mold 6 does not contact the lower mold 3. The adjusting block 10 is located in the front half of the adjusting rod 9, and the compression spring 14 is in a natural state. The compression spring 14 pushes the demolding plate 12 upward, so that the demolding plate 12 is located above the mounting shaft 11, and the limiting block 13 is used to prevent the demolding plate 12 from moving left and right or forward and backward. When using this device, the staff first clamp the four corners of the sound insulation cotton with the cotton block clamp 15. The sound insulation cotton is slightly larger than the first mold of the lower mold 3. Then manually operate the external controller to make the two small motors 8 rotate synchronously in the reverse direction. The two adjusting rods 9 can be rotated synchronously by the small motors 8. Since the thread directions of the two adjusting rods 9 are opposite, and there is a fixed connection between the mounting shafts 11 fixedly connected to the relative inner sides of the two adjusting blocks 10, the adjusting rod 9 can drive the two adjusting blocks 10 to move forward or backward together, so that the adjusting block 10 drives the mounting shaft 11 to move backward, and then the cotton block clamp 15 can drive the sound insulation cotton to move backward synchronously. Since the compression spring 14 pushes the demolding plate 12 upward and the sound insulation cotton is slightly higher than the lower mold 3, the sound insulation cotton will not be blocked by the lower mold 3 and can move backward stably. After the small motor 8 rotates a fixed number of turns, the external controller controls the small motor 8 to stop automatically. At this time, the sound insulation cotton is located directly above the lower mold 3 and completely covers the lower mold 3. At this time, make the four hydraulic rods 5 extend synchronously through the external controller, and then the upper mold 6 can move downward. The upper mold 6 is limited by the limiting shaft 7 to prevent the upper mold 6 from displacing in the front-back direction or left-right direction. If there are still minor errors, the accurate engagement of the upper mold 6 and the lower mold 3 can be ensured through the guidance of the limiting plate 2, and then the sound insulation cotton can be molded. When the upper mold 6 moves downward to a certain height, the bottom of the upper mold 6 will press the transmission block 16 downward, and then the cotton block clamp 15 and the demolding plate 12 will move downward, compressing the compression spring 14. When the upper mold 6 and the lower mold 3 are in accurate contact and molding, the bottom of the limiting block 13 contacts the mounting shaft 11, and the cotton block clamp 15 will no longer move downward. At this time, the bottom of the sound insulation cotton contacts the top of the lower mold 3, which can ensure that the cotton block clamp 15 will not tear the sound insulation cotton during the molding process. After the molding is completed, the upper mold 6 returns to its original position, and then the compression spring 14 can push the demolding plate 12 upward again to automatically demold the sound insulation cotton. Subsequently, the staff makes the two small motors 8 reverse through the external controller to move the adjusting block 10 forward, and then the sound insulation cotton can be driven forward;The device can clamp the sound insulation cotton through the cotton block clamp 15, drive the adjusting rod 9 to rotate through the small motor 8, move the adjusting block 10 back and forth for feeding and taking materials, and can ensure accurate feeding position. Through the cooperation of the compression spring 14 and the transmission block 16, the sound insulation cotton automatically moves down during molding and automatically demolds after molding. This feeding method is time-saving and labor-saving, and more accurate.
[0027] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, it will not be elaborated here.
[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sound insulation cotton molding device, comprising a workbench (1), a lower mold (3), a support frame (4) and an upper mold (6), characterized in that: Four limit plates (2) are fixedly connected to the top of the workbench (1). A lower mold (3) is fixedly connected to the top of the workbench (1). A support frame (4) is fixedly connected to the top of the workbench (1). Four hydraulic rods (5) are fixedly connected to the bottom of the horizontal frame of the support frame (4). An upper mold (6) is fixedly connected to the bottom of the hydraulic rods (5). Limit shafts (7) are fixedly connected to the left and right halves of the bottom of the horizontal frame of the support frame (4). The bottom of the limit shafts (7) is fixedly connected to the workbench (1). The outer sides of the limit shafts (7) are slidably connected to the upper mold (6). Small motors (8) are fixedly connected to the left front end and the right front end of the top of the workbench (1). The rear main shafts of the small motors (8) are fixedly connected with adjusting rods (9). The adjusting rods (9) are rotatably connected to two of the rotating seats of the workbench (1). Adjusting blocks (10) are spirally connected to the outer sides of the adjusting rods (9). Mounting shafts (11) are fixedly connected to the relative inner sides of the two adjusting blocks (10). The mounting shafts (11) are fixedly connected between them. Stripping plates (12) are slidably connected to the inner sides of the mounting shafts (11). Three limit blocks (13) and four compression springs (14) are fixedly connected to the bottoms of the stripping plates (12). Two cotton block clamps (15) are fixedly connected to the tops of the stripping plates (12). Transmission blocks (16) are fixedly connected to the tops of the cotton block clamps (15).
2. The sound insulation cotton molding device according to claim 1, characterized in that: The workbench (1) is composed of a horizontal plate and four rotating seats. The top of the horizontal plate of the workbench (1) is fixedly connected to the four rotating seats. The four corners of the lower mold (3) are in contact with the limit plates (2).
3. The sound insulation cotton molding device according to claim 1, characterized in that: The lower mold (3) is composed of a first pressing plate and a first mold. The middle position of the top of the first pressing plate of the lower mold (3) is fixedly connected to the first mold. The upper mold (6) is composed of a second pressing plate and a second mold. The middle position of the bottom of the second pressing plate of the upper mold (6) is fixedly connected to the second mold. Slide slot holes are provided on both the left and right sides of the second pressing plate of the upper mold (6). The upper mold (6) is located directly above the lower mold (3).
4. A sound insulation cotton molding device according to claim 1, characterized in that: The support frame (4) is composed of a horizontal frame and four vertical shafts. The four corners of the horizontal frame of the support frame (4) are fixedly connected to the vertical shafts. The relative inner sides of the four vertical shafts of the support frame (4) are in contact with the limit plates (2).
5. The sound insulation cotton compression molding device according to claim 1, wherein: Threaded protrusions are provided on the outer sides of the adjusting rods (9). Threaded slot holes are provided on the inner sides of the adjusting blocks (10). The mounting shafts (11) are all in an "L" shape structure. Rectangular limit grooves are provided on the mounting shafts (11). The sum of the thicknesses of the stripping plates (12) and the limit blocks (13) is equal to the inner depth of the mounting shafts (11). The compression springs (14) and the limit blocks (13) are alternately distributed from front to back.