Bottom supporting type mechanical arm weighing feedback device
By designing a lower support robot weighing feedback device, the automatic bearing and weighing of EPS molding machine products is realized, solving the labor intensity and safety hazards brought about by manual pickup, and ensuring the safety of the product and the accuracy of weight standards.
Patent Information
- Application Number
- CN202421964088.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-14
AI Technical Summary
Traditional EPS molding machines need to be picked up manually after the product is ejected, which has problems such as high labor intensity, high safety hazards and easy product damage.
A lower support robot weighing feedback device is designed to realize horizontal and vertical adjustment of the pallet through the drive assembly and the lift assembly. Combined with the automatic weighing of the weighing instrument, the automatic bearing and weighing feedback of the product are realized.
It reduces labor intensity, improves safety, reduces product damage, ensures the accuracy of product weight standards and controls production costs.
Smart Images

Figure CN223133190U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transfer equipment, and particularly relates to a lower support type manipulator weighing feedback device. Background Technique
[0002] The EPS molding machine is a processing equipment for the outer packaging of electrical appliances, industrial products, seafood, vegetables, etc. The molding process is to fill the foamed particles into the mold, heat and form them with steam, and then a mechanical equipment for forming foam products after cooling and taking out of the mold. When such equipment works, it is necessary to install the mold, close the mold, inject the raw material of foam particles, and open the mold to take out the product after forming.
[0003] During the EPS molding process, the traditional production process is that the foam product is ejected vertically downward by the ejector rod, and then manually carried by the foam picking personnel under the equipment. This operation not only increases the labor force and safety hazards of the foam picking personnel, but also easily causes the collision and damage of the foam product, resulting in an excessive number of defective products. Content of the Utility Model
[0004] In order to make up for the deficiencies of the prior art, the utility model provides a lower support type manipulator weighing feedback device to reduce labor force, reduce safety hazards and reduce the number of defective products.
[0005] The described lower support type manipulator weighing feedback device includes a chassis, a support plate seat is arranged on the chassis, a driving component is arranged between the support plate seat and the chassis, and the support plate seat is driven by the driving component to linearly move along the chassis; a support plate is arranged on the support plate seat in cooperation with a lifting component, the lifting component is fixedly arranged on the support plate seat, the support plate is fixed to the output end of the lifting component, and a weighing instrument is arranged at the bottom of the support plate. The driving component drives the support plate seat and the support plate to horizontally linearly move along the chassis. At the same time, the lifting component drives the support plate to lift, so as to receive the product and weigh the product through the weighing instrument.
[0006] Further, the chassis includes a rectangular frame, several cross bars parallel to the long side frame of the rectangular frame are arranged in the rectangular frame, and a rack is arranged on at least one cross bar.
[0007] Further, the rack is arranged on the cross bar on the center line of the rectangular frame.
[0008] Further, the driving component includes a motor assembled with the support plate seat, a gear is arranged at the output end of the motor, the gear is engaged with the rack arranged on the cross bar, and the motor drives the gear to move along the rack, and then drives the support plate seat to move along the chassis.
[0009] Further, a guide rail is provided on the long side frame of the rectangular frame, and a pulley is provided at the bottom of the pallet seat. The pulley is matched with the guide rail. When the motor drives the gear to move along the rack, the pallet seat can be driven to move on the long side frame.
[0010] Further, an anti-overturning seat is provided between the pallet seat and the long side frame. The side-turning seat is of an L-shaped structure, with one side wall fixed to the pallet seat and the other side wall placed below the long side frame.
[0011] Further, a handle and an electric control box are provided on one short side frame of the square frame.
[0012] Further, the lifting assembly includes at least one lifting cylinder. The lifting cylinder is fixed on the side of the pallet seat away from the handle, and the output shaft of the lifting cylinder is fastened to a connecting piece provided on the pallet through a fastener.
[0013] Further, universal wheels are provided at the bottom of the rectangular frame; and a positioning waist-shaped groove is provided on the bottom end face of the long side frame.
[0014] Further, the pallet is of an L-shaped structure, including an L-shaped frame. A roller group is provided on the horizontal frame of the L-shaped frame. The roller group includes a roller frame. A plurality of roller shafts are arranged in parallel on the roller frame, and a plurality of rollers are provided on the roller shafts. The weighing instrument is arranged between the roller frame and the horizontal frame; a mesh plate is provided on the vertical frame of the L-shaped frame.
[0015] Compared with the prior art, the present utility model has the following advantages: The structure of the present application is simple and the operation is convenient; the pallet seat and the pallet are driven to move horizontally and linearly along the chassis through the driving assembly, and the pallet is driven to lift through the lifting assembly. Therefore, the device can be adjusted horizontally and vertically as needed to more accurately receive products and can weigh the products through the weighing instrument provided at the bottom of the pallet; the device of the present application can realize the automatic lifting and moving of the automatic lower pallet type manipulator and automatic weighing feedback. After the automatic operation of the lower pallet type device, it ensures the personal safety of the staff, reduces the labor force of the staff, ensures that the products are not bumped and damaged after being ejected and during transportation, and effectively controls the weight standard requirements of the products off the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model (in the raised state);
[0017] Figure 2 is a schematic structural diagram of the present utility model;
[0018] Figure 3 is a bottom structural diagram of the present utility model.
[0019] In the figure: 1 - chassis, 11 - rectangular frame, 111 - guide rail, 112 - universal wheel, 113 - positioning waist-shaped slot, 12 - cross bar, 13 - rack, 2 - pallet seat, 21 - pulley, 3 - drive assembly, 31 - motor, 32 - gear, 4 - lifting assembly, 41 - lifting cylinder, 42 - output shaft, 5 - pallet, 51 - L-shaped frame, 511 - horizontal frame, 512 - vertical frame, 52 - roller group, 521 - roller bracket, 522 - roller shaft, 523 - roller, 53 - perforated plate, 6 - weighing instrument, 7 - handle, 8 - electric control box, 9 - connecting piece, 10 - anti-overturning seat. Detailed implementation manners
[0020] To enable those skilled in the art to more clearly understand the technical solution of the present application, the present utility model will be further described below in conjunction with the accompanying drawings.
[0021] As Figures 1-3 shown, a lower-support type manipulator weighing feedback device includes a chassis 1. A pallet seat 2 is arranged on the chassis 1. A drive assembly 3 is arranged between the pallet seat 2 and the chassis 1. The drive assembly 3 drives the pallet seat 2 to linearly move along the chassis 1. A pallet 5 is arranged on the pallet seat 2 in cooperation with a lifting assembly 4. The lifting assembly 4 is fixedly arranged on the pallet seat 2. The pallet 5 is fixed to the output end of the lifting assembly 4. A weighing instrument 6 is arranged at the bottom of the pallet 5. The drive assembly 3 drives the pallet seat 2 and the pallet 5 to linearly move along the chassis 1. At the same time, the lifting assembly 4 drives the pallet 5 to lift, so as to receive products and weigh the products through the weighing instrument 6.
[0022] Specifically, the chassis 1 includes a rectangular frame 11. A number of cross bars 12 parallel to the long side frame of the rectangular frame 11 are arranged inside the rectangular frame 11. At least one cross bar 12 is provided with a rack 13. To ensure balance, a cross bar 12 is arranged in the middle of the rectangular frame 11, and the rack 13 is arranged on this cross bar 12. A handle 7 and an electric control box 8 are arranged on one short side frame of the rectangular frame 11. The lifting assembly 4 includes at least one lifting cylinder 41. The lifting cylinder 41 is fixed to the side of the pallet seat 2 away from the handle 7. The output shaft 42 of the lifting cylinder 41 is fastened to a connecting piece 9 arranged on the pallet 5 through a fastener.
[0023] In the present application, the drive assembly 3 includes a motor 31 assembled with the pallet seat 2. A gear 32 is arranged at the output end of the motor 31. The gear is engaged with the rack 13 arranged on the cross bar 12. The motor 31 drives the gear 32 to move along the rack 13, and then drives the pallet seat 2 to move along the chassis 1. Guide rails 111 are arranged on the long side frames of the rectangular frame 11. Pulleys 21 are arranged at the bottom of the pallet seat 2. The pulleys 21 are engaged with the guide rails 111. When the motor 31 drives the gear 32 to move along the rack 13, the pallet seat 2 can be driven to move on the long side frames.
[0024] To prevent the pallet 5 from tipping over and causing the products on the pallet 5 to fall, an anti-tipping seat 10 is provided between the pallet seat 2 and the long side frame. The anti-tipping seat 10 is of an L-shaped structure. The top of the vertical side wall is fixed to the pallet seat 2, and the horizontal side wall is placed below the long side frame. If the pallet seat 2 tilts, the bottom side wall of the anti-tipping seat 10 will abut against the lower end face of the long side frame, preventing the pallet seat 2 at the top of the anti-tipping seat 10 from tilting further.
[0025] In this application, universal wheels 112 are provided at the bottom of the rectangular frame 11; and positioning waist-shaped grooves 113 are provided on the bottom end face of the long side frame. When the device moves to the side of the mating equipment through the universal wheels 112, it can be detachably fixed to the equipment through the positioning waist-shaped grooves 113 in cooperation with fixing parts before loading / unloading; the positioning waist-shaped grooves 113 can adjust the position of the device for more accurate loading / unloading.
[0026] In addition, the pallet 5 in this application is of an L-shaped structure, including an L-shaped frame 51. Roller groups 52 are provided on the horizontal frame 511 of the L-shaped frame 51, which can facilitate the unloading of products while ensuring the stable transportation of products on the pallet 5; a mesh plate 53 is provided on the vertical frame 512 of the L-shaped frame 51. Specifically, the roller group 52 includes a roller frame 521, several parallel roller shafts 522 are provided on the roller frame 521, several rollers 523 are provided on the roller shafts 522, and the weighing instrument 6 is arranged between the roller frame 521 and the horizontal frame 511. In order to more accurately detect the product weight, two weighing instruments 6 are fixedly arranged on two opposite sides corresponding to the roller frame 521 and the horizontal frame 511. Embodiment
[0027] A lower support type manipulator weighing feedback device is used in the operation of foam products ejected by a top rod in an EPS full-automatic molding equipment. During actual use, there are a front stacking area and a rear product receiving area. When not in operation, the device stays in the waiting area (i.e., the front stacking area). The specific operation steps are as follows:
[0028] (1) When the molding equipment opens the mold, the PLC mold opening signal is transmitted to the lower support type device, and the motor 31 is started to drive the gear 32 to drive the pallet seat 2 to enter the rear set position (i.e., the rear product receiving area) below the molding equipment;
[0029] (2) When the moving template stops opening the mold, the lifting cylinder 41 raises the pallet 5 (Note: the cylinder in this application is fully extended);
[0030] (3) The fixed mold ejector rod ejects the molded foam product, and the product enters the pallet 5. The weighing instrument 6 automatically weighs the data and feeds it back to the equipment host PLC, and the PLC automatically identifies the weight of a single mold;
[0031] (4) After the pallet 5 is loaded with products, the lifting cylinder 41 drives the pallet 5 to descend to the lowest set position, and the moving mold can automatically close the mold when it receives the start signal.
[0032] (5) The motor 31 drives the gear 32 to drive the pallet seat 2 to automatically and smoothly move to the set position in the bubble picking area (i.e., the front waiting area).
[0033] (6) The bubble picking personnel can stack the products on the pallet 5 in an orderly manner or put them into other objects.
[0034] The working process of the EPS full-automatic forming equipment is the prior art and will not be elaborated here. It should be noted in particular that: when the pallet 5 receives the product, it immediately weighs it, calculates the weight data of the single-mode product and feeds it back to the PLC of the forming equipment. The PLC of the forming equipment identifies the data and makes a judgment on whether the weight of the product is overweight or below the weight. If it is effective, it immediately automatically adjusts the die gap value of the lower die feeding, can control the standard weight data of a single product within a certain range, effectively controls the production weight cost, and meets the requirements of intelligent production.
[0035] The above is the specific use of the device of the present application for the EPS full-automatic forming equipment. The device of the present application can also be used for product transfer of other equipment.
[0036] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An under-supported manipulator weighing feedback device, comprising a chassis (1), characterized in that A pallet seat (2) is arranged on the chassis (1), and a driving component (3) is arranged between the pallet seat (2) and the chassis (1). The pallet seat (2) is driven by the driving component (3) to linearly move along the chassis (1). A pallet (5) is arranged on the pallet seat (2) in cooperation with a lifting component (4). The lifting component (4) is fixedly arranged on the pallet seat (2). The pallet (5) is fixed to the output end of the lifting component (4). A weighing instrument (6) is arranged at the bottom of the pallet (5). The driving component (3) drives the pallet seat (2) and the pallet (5) to horizontally and linearly move along the chassis (1). At the same time, the lifting component (4) drives the pallet (5) to lift, so as to receive products and weigh the products through the weighing instrument (6).
2. The under-supported manipulator weighing feedback device according to claim 1, characterized in that, The chassis (1) includes a rectangular frame (11). A plurality of cross bars (12) parallel to the long side frames of the rectangular frame (11) are arranged in the rectangular frame (11). A rack (13) is arranged on at least one cross bar (12).
3. The weighing feedback device of the under-support type manipulator according to claim 2, characterized in that, The rack (13) is arranged on the cross bar (12) on the center line of the rectangular frame (11).
4. A lower-support type manipulator weighing feedback device according to claim 2 or 3, characterized in that The driving component (3) includes a motor (31) assembled with the pallet seat (2). A gear (32) is arranged at the output end of the motor (31). The gear cooperates with the rack (13) arranged on the cross bar (12). The motor (31) drives the gear (32) to move along the rack (13), and then drives the pallet seat (2) to move along the chassis (1).
5. The under-supported manipulator weighing feedback device according to claim 4, wherein, Guide rails (111) are arranged on the long side frames of the rectangular frame (11). Pulleys (21) are arranged at the bottom of the pallet seat (2). The pulleys (21) cooperate with the guide rails (111). When the motor (31) drives the gear (32) to move along the rack (13), the pallet seat (2) is driven to move on the long side frames.
6. The under-supported manipulator weighing feedback device according to claim 5, wherein An anti-overturning seat (10) is arranged between the pallet seat (2) and the long side frame. The anti-overturning seat (10) is of an L-shaped structure. One side wall is fixed to the pallet seat (2), and the other side wall is placed below the long side frame.
7. The under-supported manipulator weighing feedback device according to claim 2, characterized in that, A handle (7) and an electric control box (8) are arranged on one short side frame of the rectangular frame (11).
8. The under-supported manipulator weighing feedback device according to claim 7, characterized in that The lifting component (4) includes at least one lifting cylinder (41). The lifting cylinder (41) is fixed to the side of the pallet seat (2) away from the handle (7). The output shaft (42) of the lifting cylinder (41) is fastened to a connecting piece (9) arranged on the pallet (5) through a fastener.
9. The under-supported manipulator weighing feedback device according to claim 8, wherein Universal wheels (112) are arranged at the bottom of the rectangular frame (11); and positioning waist-shaped grooves (113) are arranged on the bottom end faces of the long side frames.
10. The under-supported manipulator weighing feedback device according to claim 1, characterized in that, The pallet (5) has an L-shaped structure and includes an L-shaped frame (51). A roller group (52) is provided on the horizontal frame (511) of the L-shaped frame (51). The roller group (52) includes a roller frame (521). A plurality of roller shafts (522) are arranged in parallel on the roller frame (521), and a plurality of rollers (523) are provided on the roller shafts (522). The weighing instrument (6) is arranged between the roller frame (521) and the horizontal frame (511). A perforated plate (53) is provided on the vertical frame (512) of the L-shaped frame (51).