Rewinding roller for PE protective film production

By using multiple sets of rewinding roller installation positions and motor-driven gear transmission structures in the production of PE protective film, the problem of long downtime during rewinding roller replacement is solved, and the rewinding efficiency is improved.

CN223133634UActive Publication Date: 2025-07-22YUGAN COUNTY HECHUANGZHAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422518593.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-07-22
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

During the existing PE protective film production process, the rewinding roller replacement process requires a long time shutdown, resulting in low rewinding efficiency.

Method used

A rewinding roller structure including a first frame, a second frame and a power frame is designed. By setting up multiple sets of rewinding roller installation positions, and using a motor to drive the driving gear and the driven gear to mesh and drive, the quick replacement of the rewinding roller is achieved, and the assembly and disassembly process of rewinding rollers is simplified.

Benefits of technology

It realizes rapid replacement of the finished rewinding roller while the rewinding operation is carried out, shortening the downtime and improving the rewinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rewinding roller for PE protective film production, including first frame body, second frame body and power frame, first frame body and second frame body one side is equipped with bearing frame and first motor, first frame body includes first base plate, the inner side surface of first base plate is equipped with three sets of driven gear, the first base plate is equipped with the first motor, the second frame body is equipped with the second motor, the second base plate is equipped with the second motor, and the third base plate is equipped with the second motor. The power frame comprises a second motor, an output shaft of the second motor is connected with a driving gear, the driving gear is in meshing transmission with a driven gear, the second frame body comprises a second base plate, three sets of fixing bases are arranged on the inner side face of the second base plate, and rewinding rollers are erected between the driven gear and the fixing bases; a plurality of groups of rewinding roller mounting positions are arranged on the integral roller frame, after rewinding of one group of rewinding rollers is completed, the rewinding rollers after rewinding are moved out of the working positions through the first motor, and new rewinding rollers are moved into the working positions at the same time, so that quick replacement of the rewinding rollers is realized, downtime is shortened, and rewinding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE protective film production, in particular to a rewinding roller for PE protective film production. Background Technique

[0002] The biggest advantage of the PE protective film is that the protected product is not contaminated, corroded or scratched during the production, processing, transportation, storage and use of the PE protective film, protecting the original smooth and shiny surface, thereby improving the quality and market competitiveness of the product. It is widely used in the hardware industry, optoelectronic industry, plastic industry, printing industry, wire and cable industry, electronics industry, mobile phone and digital industry and other fields. During the production of the PE protective film, in order to improve the convenience of use of the PE protective film, it is necessary to rewind the PE protective film through a rewinding roller.

[0003] There is only a set of rewinding rollers arranged on the existing roller rack. After the rewinding is completed, it is necessary to remove the rewinding roller after rewinding, then install a new rewinding roller, and then perform rewinding processing. The downtime of the whole process is relatively long, reducing the rewinding efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a rewinding roller for PE protective film production to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A rewinding roller for PE protective film production, including a first frame body, a second frame body and a power frame. One side of the first frame body and the second frame body is provided with a bearing frame and a first motor. The first frame body includes a first substrate, and three groups of driven gears are arranged on the inner side surface of the first substrate. The power frame includes a second motor, the output shaft of the second motor is connected to a driving gear, and the driving gear is meshed with the driven gears for transmission. The second frame body includes a second substrate, and three groups of fixing seats are arranged on the inner side surface of the second substrate. A rewinding roller is erected between the driven gear and the fixing seat.

[0006] Wherein, one end of the rewinding roller is provided with a plug-in shaft, one end of the driven gear is provided with a plug-in seat, and the plug-in shaft of the rewinding roller is plugged and fixed in the plug-in seat of the driven gear.

[0007] Wherein, three groups of bearing seats are arranged on the outer side surface of the first substrate, the three groups of bearing seats correspond to the three groups of driven gears one by one, and the other end of the driven gear is connected to the bearing seat through a bearing.

[0008] Wherein, the other end of the rewinding roller is provided with a bearing connection head, and the bearing connection head is embedded in the fixing seat and fixedly connected to the fixing seat through a tightening screw.

[0009] Among them, an adjustment component is provided at the lower end of the power frame.

[0010] Among them, the adjustment component includes a U-shaped seat. A third motor is provided on one side of the U-shaped seat. The output shaft of the third motor is connected to a lead screw. A slide bar is provided inside the U-shaped seat. A slide seat is sleeved on the slide bar and the lead screw.

[0011] Among them, the slide seat is fixedly connected to the power frame.

[0012] Among them, connecting shafts are fixedly welded on the outer side surfaces of the first substrate and the second substrate.

[0013] Among them, the connecting shafts are connected to the bearing brackets through bearings. The output shafts of the two groups of first motors are respectively connected to the connecting shafts of the first substrate and the second substrate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. The first frame body and the second frame body of the present utility model form a roll frame structure. Multiple rewinding roll installation positions are provided on the overall roll frame structure. After one group of rewinding rolls complete rewinding, the first motor is used to control the movement of the rewinding rolls, move the rewinding rolls after rewinding out of the working position, and at the same time move a new rewinding roll to be rewound into the working position, realizing the quick replacement of the rewinding rolls and quickly putting them into use. It is possible to disassemble the rewinding rolls after winding while the rewinding operation is in progress, shortening the downtime and improving the rewinding efficiency.

[0016] 2. When installing the rewinding rolls in the present utility model, the insertion shaft at one end of the rewinding roll is inserted and fixed in the insertion seat of the driven gear, and the bearing connection head at the other end of the rewinding roll is moved into the fixing groove of the fixing seat, and then the tightening screw is tightened to fix it. The installation and disassembly of the rewinding rolls are convenient, further improving the rewinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic side view structure diagram of the present utility model;

[0018] Figure 2 is a schematic side view structure diagram of the other side of the present utility model;

[0019] Figure 3 is a schematic structure diagram of the rewinding roll of the present utility model;

[0020] Figure 4 is Figure 1 a partial enlarged view of area A in

[0021] Figure 5 is a schematic connection diagram of the bearing connection head and the fixing seat of the present utility model;

[0022] Figure 6 Structural schematic diagram of the second substrate of the present utility model;

[0023] Figure 7 Structural schematic diagram of the adjusting component of the present utility model.

[0024] In the figure: 1, the first frame body; 2, the second frame body; 3, the power frame; 4, the adjusting component; 5, the rewinding roller; 6, the bearing frame; 7, the first motor; 11, the first substrate; 12, the driven gear; 13, the bearing seat; 121, the socket; 21, the second substrate; 22, the fixed seat; 211, the connecting shaft; 221, the tightening screw; 31, the second motor; 32, the driving gear; 41, the U-shaped seat; 42, the third motor; 43, the lead screw; 44, the slide bar; 45, the slide seat; 51, the socket shaft; 52, the bearing connector. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-7 , the present utility model provides a technical solution: a rewinding roller for the production of PE protective film, including a first frame body 1, a second frame body 2 and a power frame 3. Bearing frames 6 and first motors 7 are provided on one side of the first frame body 1 and the second frame body 2. The first frame body 1 includes a first substrate 11, and three groups of driven gears 12 are provided on the inner side surface of the first substrate 11. The power frame 3 includes a second motor 31, the output shaft of the second motor 31 is connected to a driving gear 32, and the driving gear 32 meshes with the driven gear 12 for transmission. The second frame body 2 includes a second substrate 21, and three groups of fixed seats 22 are provided on the inner side surface of the second substrate 21. A rewinding roller 5 is mounted between the driven gear 12 and the fixed seat 22.

[0027] Among them, when the second motor 31 works, it drives the driving gear 32 to rotate. The driving gear 32 drives the driven gear 12 to rotate synchronously. The driven gear 12 drives the rewinding roller 5 to rotate. The rotating rewinding roller 5 rewinds the PE protective film.

[0028] Among them, the first motor 7 on one side of the first frame 1 is used to drive the rotation of the first substrate 11, and the first motor 7 on one side of the second frame 2 is used to drive the rotation of the second substrate 21. When the first substrate 11 rotates, it drives the three groups of driven gears 12 inside it to move synchronously. When the second substrate 21 rotates, it drives the three groups of fixed seats 22 inside it to move synchronously. The first motors 7 on both sides work synchronously to drive the driven gears 12 and the fixed seats 22 to move synchronously. When the driven gears 12 and the fixed seats 22 move, they drive the rewinding roller 5 between them to move synchronously;

[0029] By controlling the number of rotation turns and the rotation direction of the first motor 7, the rotation angle and rotation direction of the first substrate 11 and the second substrate 21 are precisely controlled, so as to achieve precise control of the position of the rewinding roller 5;

[0030] When the rewinding of the PE protective film outside one group of rewinding rollers 5 is completed, the cutting mechanism cuts the PE protective film. The movement of the rewinding roller 5 is controlled by the first motor 7 to move the rewinding roller 5 after rewinding out of the working position, and at the same time move a new rewinding roller 5 to be rewound into the working position, realizing the quick change of the rewinding roller 5 and quickly putting it into use.

[0031] Among them, the first frame 1 and the second frame 2 form a roller frame structure. Multiple installation positions for the rewinding rollers 5 are provided on the overall roller frame structure, and multiple groups of rewinding rollers 5 can be pre-installed. The number of installation positions can be selected according to actual use requirements. By performing the quick change operation of the rewinding roller 5, the rewinding efficiency is improved, and the rewinding roller 5 after winding can be disassembled while the rewinding operation is in progress, shortening the downtime.

[0032] Among them, a plug-in shaft 51 is provided at one end of the rewinding roller 5, and a plug-in seat 121 is provided at one end of the driven gear 12. The plug-in shaft 51 of the rewinding roller 5 is plugged and fixed in the plug-in seat 121 of the driven gear 12, and a certain external force can be used to move the plug-in shaft 51 out of the inside of the plug-in seat 121, and the connection method is simple.

[0033] Among them, three bearing seats 13 are provided on the outer side surface of the first substrate 11. The three bearing seats 13 correspond to the three groups of driven gears 12 one by one, and the other end of the driven gear 12 is connected to the bearing seat 13 through a bearing. The driven gear 12 can rotate relative to the first substrate 11 under the meshing drive of the driving gear 32.

[0034] Among them, a bearing connection head 52 is provided at the other end of the rewinding roller 5, and the bearing connection head 52 is embedded in the fixed seat 22 and is fixedly connected to the fixed seat 22 through a tightening screw 221. The fixed seat 22 includes a fixed groove, and the bearing connection head 52 is located in the fixed groove.

[0035] When installing the rewinding roller 5, insert the insertion shaft 51 at one end of the rewinding roller 5 into and fix it in the insertion seat 121 of the driven gear 12, and move the bearing connection head 52 at the other end of the rewinding roller 5 into the fixing groove of the fixing seat 22. As Figure 5 shown, tighten the fastening screw 221 for fastening and fixing, and fix the bearing connection head 52 and the fixing seat 22 together;

[0036] When disassembling the rewinding roller 5, loosen the fastening screw 221, apply a certain external force to move the insertion shaft 51 out of the inside of the insertion seat 121, and then move the bearing connection head 52 out of the fixing groove of the fixing seat 22;

[0037] The roller body of the rewinding roller 5 is connected to the bearing connection head 52 through a bearing. The roller body of the rewinding roller 5 can rotate relative to the bearing connection head 52. When the driven gear 12 rotates driven by the meshing of the driving gear 32, it drives the rewinding roller 5 to rotate synchronously. The rotating rewinding roller 5 rewinds the PE protective film.

[0038] Among them, an adjusting component 4 is arranged at the lower end of the power frame 3. The position of the power frame 3 is adjusted through the adjusting component 4, that is, the position of the driving gear 32 is adjusted.

[0039] Among them, the adjusting component 4 includes a U-shaped seat 41. A third motor 42 is arranged on one side of the U-shaped seat 41. The output shaft of the third motor 42 is connected to a lead screw 43. A slide bar 44 is arranged inside the U-shaped seat 41. A slide seat 45 is sleeved on the slide bar 44 and the lead screw 43. When the third motor 42 works, it drives the lead screw 43 to rotate, so that the slide seat 45 slides along the slide bar 44.

[0040] Among them, the slide seat 45 is fixedly connected to the power frame 3, and the slide seat 45 drives the power frame 3 to slide synchronously along the slide bar 44.

[0041] Among them, when the position of the driving gear 32 is adjusted through the adjusting component 4 and the rewinding roller 5 is quickly replaced, the adjusting component 4 drives the driving gear 32 to retreat a certain distance for avoidance. At this time, the first base plate 11 can drive the driven gear 12 to rotate smoothly under the drive of the first motor 7, and at the same time move the driven gear 12 of another group of rewinding rollers 5 into the designated position. After the quick replacement of the rewinding roller 5 is completed, the adjusting component 4 drives the driving gear 32 to reset, so that the driving gear 32 meshes with the driven gear 12 again.

[0042] Among them, connection shafts 211 are welded and fixed on the outer side surfaces of the first base plate 11 and the second base plate 21.

[0043] Among them, the connecting shaft 211 is connected to the bearing bracket 6 through a bearing. The output shafts of the two groups of first motors 7 are respectively connected to the connecting shaft 211 of the first substrate 11 and the second substrate 21. The output shaft of the first motor 7 and the connecting shaft 211 are fixedly connected through a coupling. The first motors 7 on both sides work synchronously to drive the driven gear 12 and the fixed seat 22 to move synchronously. When the driven gear 12 and the fixed seat 22 move, the rewinding roller 5 between them moves synchronously.

[0044] Working principle: When the second motor 31 works, it drives the driving gear 32 to rotate. The driving gear 32 drives the driven gear 12 to rotate synchronously. The driven gear 12 drives the rewinding roller 5 to rotate. The rotating rewinding roller 5 rewinds the PE protective film. After the rewinding of the PE protective film outside one of the rewinding rollers 5 is completed, the cutting mechanism cuts the PE protective film. The adjusting assembly 4 drives the driving gear 32 to retreat a certain distance to avoid. The first motors 7 on both sides work synchronously to drive the driven gear 12 and the fixed seat 22 to move synchronously. When the driven gear 12 and the fixed seat 22 move, the rewinding roller 5 between them moves synchronously. The rewinding roller 5 after rewinding is moved out of the working position, and at the same time, a new rewinding roller 5 to be rewound is moved into the working position to realize the quick replacement of the rewinding roller 5 and quickly put it into use. After the quick replacement of the rewinding roller 5 is completed, the adjusting assembly 4 drives the driving gear 32 to reset, so that the driving gear 32 meshes with the driven gear 12 again. The rewinding roller 5 rotates and rewinds under the drive of the second motor 31. While the rewinding operation is in progress, the rewinding roller 5 after winding is removed and replaced after removal. The installation and disassembly method of the rewinding roller 5 is simple.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rewinding roller for the production of PE protective film, comprising a first frame (1), a second frame (2) and a power frame (3), characterized in that: On one side of the first frame body (1) and the second frame body (2), a bearing frame (6) and a first motor (7) are provided. The first frame body (1) includes a first base plate (11). On the inner side surface of the first base plate (11), three groups of driven gears (12) are provided. The power frame (3) includes a second motor (31). The output shaft of the second motor (31) is connected to a driving gear (32), and the driving gear (32) meshes with the driven gears (12) for transmission. The second frame body (2) includes a second base plate (21). On the inner side surface of the second base plate (21), three groups of fixing seats (22) are provided. A rewinding roller (5) is mounted between the driven gears (12) and the fixing seats (22).

2. The rewinding roller for producing a PE protective film according to claim 1, characterized in that: One end of the rewinding roller (5) is provided with a plug shaft (51). One end of the driven gear (12) is provided with a plug socket (121), and the plug shaft (51) of the rewinding roller (5) is inserted and fixed in the plug socket (121) of the driven gear (12).

3. A rewinding roller for the production of PE protective film according to claim 1, characterized in that: On the outer side surface of the first base plate (11), three groups of bearing seats (13) are provided. The three groups of bearing seats (13) correspond to the three groups of driven gears (12) one by one, and the other end of the driven gear (12) is connected to the bearing seat (13) through a bearing.

4. A rewinding roller for producing a PE protective film according to claim 1, characterized in that: The other end of the rewinding roller (5) is provided with a bearing connecting head (52), and the bearing connecting head (52) is embedded in the fixing seat (22) and fixedly connected to the fixing seat (22) through a tightening screw (221).

5. A rewinding roller for the production of a PE protective film according to claim 1, characterized in that: A regulating component (4) is provided at the lower end of the power frame (3).

6. A rewinding roller for the production of a PE protective film according to claim 5, characterized in that: The regulating component (4) includes a U-shaped seat (41). On one side of the U-shaped seat (41), a third motor (42) is provided. The output shaft of the third motor (42) is connected to a lead screw (43). A slide bar (44) is provided inside the U-shaped seat (41). A slide block (45) is sleeved on the slide bar (44) and the lead screw (43).

7. A rewinding roller for producing a PE protective film according to claim 6, characterized in that: The slide block (45) is fixedly connected to the power frame (3).

8. A rewinding roller for producing a PE protective film according to claim 1, characterized in that: Connecting shafts (211) are welded and fixed on the outer side surfaces of the first base plate (11) and the second base plate (21).

9. A rewinding roller for the production of PE protective films according to claim 8, characterized in that: The connecting shafts (211) are connected to the bearing frames (6) through bearings. The output shafts of the two first motors (7) are respectively connected to the connecting shafts (211) of the first base plate (11) and the second base plate (21).