Winding device for steel wire machining

Through the design of the clamping mechanism and guide mechanism, the cumbersome problem of retracting roller replacement in the existing winding device is solved, and rapid disassembly and even winding is achieved, improving the production efficiency and quality of steel wire processing.

CN223133763UActive Publication Date: 2025-07-22FOSHAN PINKOU PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422146069.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-22
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing steel wire processing and winding device is complicated to operate when replacing the winding roller, making it difficult to meet the convenient needs of large-scale production.

Method used

A winding device including a clamping mechanism and a guide mechanism is designed. The clamping mechanism realizes rapid disassembly and assembles the winding roller through a screw and a slider structure, and the guide mechanism drives the steel wire to be evenly coiled through a gear and rack meshing.

Benefits of technology

The rapid replacement of the winding roller and the uniform winding of the steel wire are achieved, which improves the production efficiency and winding quality and reduces the labor intensity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223133763U_ABST
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Abstract

The utility model discloses a winding device for steel wire processing, which relates to the technical field of steel wire processing and comprises a base, a support frame is fixedly mounted in the middle of one side of the top of the base, a first motor is fixedly mounted at the upper end of the outer side of the support frame, and the output end of the first motor penetrates through the support frame and is fixedly provided with a clamping mechanism. The output end of the first motor is provided with a winding roller through a clamping mechanism. By the adoption of the structure, the first motor is used for driving the clamping mechanism to drive the winding roller to rotate so as to wind steel wires, after winding is completed, the adjusting knob handle is twisted to enable the lead screw to rotate reversely, the sliding block is driven to slide, the clamping piece is separated, the limiting pin is separated from the limiting hole, and then the fixing column on the winding roller can be pulled out and rapidly disassembled; the fixing column of a new winding roller is inserted, then the lead screw is adjusted to enable the sliding block to move inwards, the clamping piece is driven to move inwards, the limiting pin is inserted into the limiting hole to be connected with the fixing column in a clamped mode, rapid disassembly and assembly are achieved, and convenience is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire processing, and particularly relates to a winding device for steel wire processing. Background Art

[0002] The winding device of steel wire processing plays a vital role in steel wire processing. It can collect the steel wires that have gone through a series of processing steps for easy storage and transportation. The winding device can also improve production efficiency, make the steel wire processing process more coherent and automated, reduce manual intervention, and reduce labor intensity. For example, in large-scale steel wire production, an efficient winding device can quickly complete the winding work, ensure the continuous operation of the production line, and increase the overall output. Moreover, the neatly wound steel wire is conducive to subsequent use and further processing, and is convenient for accurate measurement and retrieval;

[0003] The Chinese patent with the publication number of "CN211496369U" discloses an I-wheel type stainless steel wire winding device, which includes a bracket, a winding roller, and a wire-in traction device; a first motor is provided on one side of the bracket, which can drive the winding roller to rotate; the wire-in traction device includes fixed plates arranged at both ends, and a second motor that can be reversed is provided at one end of the adjusting screw rod; a slider is provided on the adjusting screw rod; a wire-passing platform is provided above the slider, a support arm is provided on the wire-passing platform, a wire-passing wheel is provided on the support arm, and a wire-passing groove is provided on the wire-passing wheel; a wire pressing rod is provided above the wire-passing wheel; a wire rod fixing plate is provided at the rear of the wire-passing wheel, which is provided with a waist-shaped groove, and a wire rod is fixed in the waist-shaped groove and fixed to the upper surface of the waist-shaped groove by a nut; a limited position portion is fixed at the lower part of the wire rod fixing plate, including a fixing screw and a bumper fixed on the screw by a nut; travel switches are provided at both ends of the platform of the bracket. The advantages of the utility model are that the winding is uniform and steel wire rolls of different widths can be wound;

[0004] Although the above-mentioned equipment has a relatively excellent winding function during use, it still has certain defects and shortcomings in its specific application. During use, the winding roller is firmly installed inside the device. However, after the wire winding is completed, it is usually necessary to replace the winding roller in order to perform the winding operation again. However, it is obvious that the above-mentioned equipment cannot achieve rapid replacement of the winding roller during use. In large-scale wire winding application scenarios, if the winding roller needs to be replaced frequently, the operation will be extremely cumbersome and inconvenient. It can be seen that the above-mentioned device has certain defects and shortcomings in the overall use process, and it is necessary to improve and optimize it. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a winding device for steel wire processing to solve the problems raised by the background technology.

[0006] The above technical object of the utility model is achieved by the following technical solutions:

[0007] A winding device for steel wire processing, including a base, a support frame is fixedly installed in the middle of one side of the top of the base, a first motor is fixedly installed at the upper end of the outside of the support frame, the output end of the first motor penetrates through the support frame and is fixedly installed with a clamping mechanism, the output end of the first motor is installed with a winding roller through the clamping mechanism, a mounting seat is fixedly installed on one side of the top of the base, a support plate is fixedly installed on the top of the mounting seat, and a guiding mechanism is fixedly installed on the top of the support plate;

[0008] The clamping mechanism includes a substrate and a fixed column. An activity groove is opened in the middle of the substrate. A lead screw is rotatably connected to the rear end of the inner side of the activity groove. Both ends of the lead screw penetrate through the substrate, and the thread directions of both ends of the lead screw are opposite. Both ends of the lead screw are threadedly connected with sliders. The sliders are slidably connected to the inner side of the activity groove. A clamping member is fixedly installed on the side of the slider away from the support frame. The fixed column is fixedly installed at one end of the winding roller close to the clamping mechanism, and the fixed column is arranged between the inner sides of the clamping members.

[0009] As a preferred technical solution, both ends of the lead screw penetrate through the substrate and are fixedly installed with adjusting knob handles, and anti-slip bumps are fixedly connected at equal intervals on the outer surface of the adjusting knob handles.

[0010] As a preferred technical solution, a clamping groove is opened on the inner side of the clamping member. The overall cross-sectional shape of the clamping groove is arranged in a V shape, and the outer surface of the fixed column is in fit connection with the inner wall of the clamping groove.

[0011] As a preferred technical solution, a limit pin is fixedly installed in the middle of the inner side of the clamping groove, a limit hole is opened in the middle of the fixed column, and the limit pin is inserted into the limit hole.

[0012] As a preferred technical solution, the guiding mechanism includes a top rail, the top rail is fixedly installed on the top of the support plate, a movable block is slidably connected inside the top rail, a connecting frame is fixedly installed on the front side of the top of the movable block, a guiding ring is fixedly installed on the top of the connecting frame, and a driving component is fixedly installed on the rear side of the movable block.

[0013] As a preferred technical solution, balls are rotatably connected at equal intervals inside the guiding ring, and the cross-sectional shape of the inner cavity of the top rail and the side shape of the movable block are both arranged in a convex shape.

[0014] As a preferred technical solution, the driving component includes a side plate and a rack. The side plate is fixedly installed on the back of the movable block, a second motor is fixedly installed on the top of the side plate, a gear is fixedly installed at the output end of the second motor, the rack is fixedly installed at the lower end of the back of the top rail, and the gear is in meshing connection with the rack.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, when the device is in use, start the first motor to drive the clamping mechanism to drive the winding roller to rotate and wind the steel wire. After winding is completed, turn the adjustment knob to reverse the lead screw, drive the slider to slide, separate the clamping member, and the limit pin disengages from the limit hole, then the fixing column on the winding roller can be quickly removed by pulling it out. After disassembly and assembly, insert the fixing column of the new winding roller, then adjust the lead screw to move the slider inward, drive the clamping member to move inward, and let the limit pin insert into the limit hole to clamp the fixing column, realizing quick disassembly and assembly, and improving convenience;

[0017] Second, by setting the guiding mechanism, when winding, insert the steel wire into the guiding ring, start the second motor to drive the gear to rotate. Since the gear meshes with the rack, drive the movable block to slide horizontally, pull the steel wire in the guiding ring to displace horizontally. As the first motor drives the winding roller to rotate, the steel wire can be evenly wound on its outer surface. The second motor rotates reciprocally, prompting the winding roller to wind evenly, making the steel wire evenly distributed and improving the winding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the overall structural schematic diagram of the utility model;

[0019] Figure 2 is the bottom structural schematic diagram of the utility model;

[0020] Figure 3 is the structural schematic diagram of the clamping mechanism of the utility model;

[0021] Figure 4 is the structural schematic diagram of the winding roller and the clamping member of the utility model.

[0022] Reference numerals: 1, base; 2, support frame; 3, first motor; 4, winding roller; 5, mounting seat; 6, clamping mechanism; 61, base plate; 62, fixing column; 63, movable groove; 64, lead screw; 65, slider; 66, clamping member; 67, adjustment knob; 68, clamping groove; 69, limit pin; 610, limit hole; 7, support plate; 8, guiding mechanism; 81, top rail; 82, movable block; 83, connecting frame; 84, guiding ring; 85, ball; 86, driving assembly; 861, side plate; 862, rack; 863, second motor; 864, gear. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Embodiment

[0024] Refer to Figures 1 to 4, A coiling device for steel wire processing in this embodiment includes a base 1. In the middle of one side at the top of the base 1, a support frame 2 is fixedly installed. At the upper end of the outer side of the support frame 2, a first motor 3 is fixedly installed. The output end of the first motor 3 penetrates through the support frame 2 and is fixedly installed with a clamping mechanism 6. The output end of the first motor 3 is installed with a coiling roller 4 through the clamping mechanism 6. On one side at the top of the base 1, a mounting seat 5 is fixedly installed. On the top of the mounting seat 5, a support plate 7 is fixedly installed. On the top of the support plate 7, a guiding mechanism 8 is fixedly installed;

[0025] The clamping mechanism 6 includes a base plate 61 and a fixing column 62. An activity groove 63 is opened in the middle of the base plate 61. At the rear end inside the activity groove 63, a lead screw 64 is rotatably connected. The two ends of the lead screw 64 penetrate through the base plate 61. The thread directions of the two ends of the lead screw 64 are opposite. Both ends of the lead screw 64 are threadedly connected with sliders 65. The sliders 65 are slidably connected to the inside of the activity groove 63. On the side of the slider 65 away from the support frame 2, a clamping piece 66 is fixedly installed. The fixing column 62 is fixedly installed at one end of the coiling roller 4 close to the clamping mechanism 6. The fixing column 62 is arranged between the inner sides of the clamping pieces 66. The first motor 3 installed on the support frame 2 on one side at the top of the base 1, its output end installs the coiling roller 4 through the clamping mechanism 6, which can stably drive the coiling roller 4 to rotate for coiling operations. The base plate 61 in the clamping mechanism 6 is provided with an activity groove 63. The thread directions of the two ends of the internal lead screw 64 are opposite and are threadedly connected with the slider 65, so that the slider 65 can drive the clamping piece 66 to move flexibly, facilitating the quick disassembly and assembly of the coiling roller 4 connected to the fixing column 62, improving the replacement efficiency of the coiling roller 4. On the mounting seat 5 at the top of the base 1, the guiding mechanism 8 on the top of the support plate 7 helps to guide the steel wire during the coiling process, ensuring that the steel wire is evenly and orderly coiled on the coiling roller 4, improving the coiling quality and the overall working efficiency.

[0026] Reference Figures 1 - 4 , both ends of the lead screw 64 penetrate through the base plate 61 and are fixedly installed with adjusting knob handles 67. Anti-slip bumps are fixedly connected at equal intervals on the outer surface of the adjusting knob handles 67. A clamping groove 68 is opened on the inner side of the clamping piece 66. The overall cross-sectional shape of the clamping groove 68 is arranged in a V shape. The outer surface of the fixing column 62 is in close fit with the inner wall of the clamping groove 68. In the middle of the inner side of the clamping groove 68, a limit pin 69 is fixedly installed. A limit hole 610 is opened in the middle of the fixing column 62. The limit pin 69 is inserted into the inside of the limit hole 610. The adjusting knob in cooperation with the anti-slip bumps on its outer surface increases the friction during operation, facilitating easy adjustment. The V-shaped clamping groove 68 on the inner side of the clamping piece 66 can be closely attached to the outer surface of the fixing column 62, ensuring the stability of clamping. The limit pin 69 in the middle of the inner side of the clamping groove 68 is inserted into the limit hole 610 in the middle of the fixing column 62, further enhancing the reliability of the connection, preventing loosening or displacement during the coiling process, thereby ensuring the stable and efficient progress of the coiling work, improving the performance and safety of the entire coiling device.

[0027] ReferenceFigures 1 - 3 , the guiding mechanism 8 includes a top rail 81. The top rail 81 is fixedly installed at the top of the support plate 7. An active block 82 is slidably connected inside the top rail 81. A connecting frame 83 is fixedly installed on the front side of the top of the active block 82. A guiding ring 84 is fixedly installed on the top of the connecting frame 83. A driving assembly 86 is fixedly installed on the rear side of the active block 82. A plurality of balls 85 are rotatably connected at equal intervals inside the guiding ring 84. The cross-sectional shape of the inner cavity of the top rail 81 and the side shape of the active block 82 are both set to a convex shape. The driving assembly 86 includes a side plate 861 and a rack 862. The side plate 861 is fixedly installed on the back of the active block 82. A second motor 863 is fixedly installed on the top of the side plate 861. The output end of the second motor 863 is fixedly installed with a gear 864. The rack 862 is fixedly installed at the lower end of the back of the top rail 81. The gear 864 and the rack 862 are meshed. The top rail 81 is fixed on the top of the support plate 7 to provide a stable track for the internally sliding active block 82. The connecting frame 83 on the top of the active block 82 supports the guiding ring 84, which can effectively guide the steel wire. In the driving assembly 86 on the rear side of the active block 82, the second motor 863 on the side plate 861 drives the gear 864 to mesh with the rack 862 at the lower end of the back of the top rail 81 to precisely control the movement of the active block 82. The balls 85 rotatably connected at equal intervals inside the guiding ring 84 reduce the friction when the steel wire passes through, which is beneficial to the smooth movement of the steel wire. The convex-shaped inner cavity of the top rail 81 and the side shape of the active block 82 ensure the stability and accuracy of the sliding of the active block 82, making the entire guiding process smoother and more efficient, thereby improving the quality and efficiency of the steel wire winding.

[0028] Principle of use and advantages: During the use of this device, by starting the first motor 3, the first motor 3 can drive the clamping mechanism 6 to rotate. The rotation of the clamping mechanism 6 can drive the winding roller 4 to rotate. By adjusting the rotation of the winding roller 4, it can assist in winding the steel wire. After the steel wire winding process is completed, by turning the adjustment knob 67 to drive the screw rod 64 to rotate in the reverse direction. The thread directions at both ends of the screw rod 64 are opposite. At this time, by adjusting the reverse rotation of the screw rod 64, it can drive the slider 65 to slide towards both sides inside the movable groove 63. The two sliders 65 slide towards both sides, and then it can assist in adjusting the separation of the clamping members 66. When the clamping members 66 are forced, the limit pin 69 inside the clamping groove 68 can be disengaged from the limit hole 610. At this time, the fixing column 62 on the winding roller 4 can be pulled out from the inside of the clamping member 66, and then the winding roller 4 can be quickly removed. After the disassembly and assembly of the winding roller 4 are completed, only the fixing column 62 on the new winding roller 4 needs to be inserted between the inner sides of the clamping grooves 68 of the clamping members 66. By re-adjusting and turning the screw rod 64 to drive the slider 65 to move inward, the inward movement of the slider 65 can drive the clamping member 66 to move inward, and the inward movement of the clamping member 66 can drive the limit pin 69 to be inserted into the inside of the limit hole 610. Through the mutual limitation of the limit pin 69 and the limit hole 610, it can assist in clamping and fixing the fixing column 62, making the overall device of this device convenient for quickly disassembling and assembling the winding roller 4, and improving the convenience of disassembling, assembling and replacing the winding roller 4 of the overall device of this device;

[0029] By setting the guiding mechanism 8, during the winding process of this device, the steel wire can be inserted into the inside of the guiding ring 84. At this time, by starting the second motor 863, the second motor 863 drives the gear 864 to rotate. The gear 864 is meshed with the rack 862. As the gear 864 rotates, it can assist in driving the movable block 82 to slide horizontally inside the top rail 81. As the movable block 82 linearly moves, it can pull the steel wire inside the guiding ring 84 to move horizontally. As the steel wire inside the guiding ring 84 moves horizontally and the first motor 3 drives the winding roller 4 to rotate, at this time, the steel wire can be evenly wound on the outer surface of the winding roller 4. By the reciprocating rotation of the second motor 863, it can prompt the winding roller 4 to evenly wind the steel wire, so that the steel wire can be evenly distributed on the outer surface of the winding roller 4, making the overall device of this device convenient for stably and evenly winding the steel wire during use, and improving the quality of the overall winding process of this device.

Claims

1. A coiling device for steel wire processing, comprising a base, characterized in that: In the middle of one side of the top of the base, a support frame is fixedly installed. At the upper end of the outer side of the support frame, a first motor is fixedly installed. The output end of the first motor penetrates through the support frame and is fixedly installed with a clamping mechanism. The output end of the first motor is installed with a winding roller through the clamping mechanism. On one side of the top of the base, a mounting seat is fixedly installed. On the top of the mounting seat, a support plate is fixedly installed. On the top of the support plate, a guiding mechanism is fixedly installed. The clamping mechanism includes a base plate and a fixing column. An activity groove is formed in the middle of the base plate. At the rear end of the inner side of the activity groove, a lead screw is rotatably connected. The two ends of the lead screw penetrate through the base plate. The thread directions of the two ends of the lead screw are opposite. Both ends of the lead screw are threadedly connected with sliders. The sliders are slidably connected to the inner side of the activity groove. On the side of the slider away from the support frame, a clamping piece is fixedly installed. The fixing column is fixedly installed at one end of the winding roller close to the clamping mechanism. The fixing column is arranged between the inner sides of the clamping pieces.

2. The coiling device for steel wire processing according to claim 1, characterized in that: Both ends of the lead screw penetrate through the base plate and are fixedly installed with adjusting knob handles. Anti-slip bumps are fixedly connected to the outer surface of the adjusting knob handles at equal intervals.

3. A coiling device for steel wire processing according to claim 1, characterized in that: A clamping groove is formed in the inner side of the clamping piece. The overall cross-sectional shape of the clamping groove is arranged in a V shape. The outer surface of the fixing column is in fit connection with the inner wall of the clamping groove.

4. The rewinding device for steel wire processing according to claim 3, characterized in that: A limit pin is fixedly installed in the middle of the inner side of the clamping groove. A limit hole is formed in the middle of the fixing column. The limit pin is inserted into the inside of the limit hole.

5. A winding device for steel wire processing according to claim 1, characterized in that: The guiding mechanism includes a top rail. The top rail is fixedly installed on the top of the support plate. An activity block is slidably connected to the inside of the top rail. At the front side of the top of the activity block, a connecting frame is fixedly installed. On the top of the connecting frame, a guiding ring is fixedly installed. At the rear side of the activity block, a driving component is fixedly installed.

6. The rewinding device for steel wire processing according to claim 5, characterized in that: A plurality of balls are rotatably connected to the inside of the guiding ring at equal intervals. The cross-sectional shape of the inner cavity of the top rail and the side shape of the activity block are both arranged in a convex shape.

7. A winding device for steel wire processing according to claim 6, characterized in that: The driving component includes a side plate and a rack. The side plate is fixedly installed on the back of the activity block. At the top of the side plate, a second motor is fixedly installed. The output end of the second motor is fixedly installed with a gear. The rack is fixedly installed at the lower end of the back of the top rail. The gear is in meshing connection with the rack.

Citation Information

Patent Citations

  • I-shaped wheel type stainless steel wire winding device

    CN211496369U