Winding device capable of rapidly replacing wire coil

Abstract

The utility model relates to the technical field of automation, and discloses a winding device capable of quickly replacing a wire coil, which comprises a wire coil winding device, the wire coil winding device comprises two wire coil rotating rods, and the two ends of the top of each wire coil rotating rod are connected with position limiting blocks through bolts. Centrifugal extension rods are welded to the two ends of the bottoms of the two wire coil rotating rods correspondingly, two negative pressure fixing pipes movably sleeve one ends of the four centrifugal extension rods, a wire coil pop-up sliding way is welded to one sides of the two negative pressure fixing pipes, and a surrounding wire coil sleeves the middles of the side faces of the two wire coil rotating rods; the winding device comprises a winding device, a wire coil replacing device, a replaced wire coil placing device and a winding motor workbench, and is beneficial to solving the problems that the replacement speed of a wire coil is possibly influenced and the production efficiency is reduced due to factors such as the difference of the weight, the size or the shape of the wire coil and the proficiency degree of operators in the actual operation of an existing winding device for rapidly replacing the wire coil.

Description

Technical Field

[0001] The utility model relates to the field of automation technology, and more specifically to a wire winding device for quickly replacing wire coils. Background Art

[0002] The wire winding device for quickly replacing wire coils is an automated equipment widely used in industrial production. It is mainly used to improve production efficiency, reduce manual intervention, and optimize the process of replacing wire coils. The wire winding device for quickly replacing wire coils realizes the full process automation of automatic identification, grasping, replacement, and winding of wire coils through a series of precise mechanical structures and control systems. The principle of the wire winding device for quickly replacing wire coils is to identify the status and position of the current wire coil through devices such as sensors, providing data support for the replacement process, and using a robotic arm or similar device to precisely grasp and remove the old wire coil, while grasping the new wire coil and placing it in the designated position. According to the preset programs and parameters, the wire is wound along the specified trajectory and tension to form the required coils or wire harnesses. The device adopts an advanced quick replacement mechanism, which can complete the replacement of wire coils in a short time, significantly shortening the production cycle and improving production efficiency. The entire replacement and winding process is automatically completed by the control system without manual intervention, reducing labor intensity and improving production safety. It is widely used in wire processing and motor manufacturing.

[0003] Deficiencies of the prior art: In the actual operation of the existing wire winding device for quickly replacing wire coils, due to factors such as differences in the weight, size, or shape of wire coils, as well as the proficiency of operators, the replacement speed of wire coils may be affected, thereby reducing production efficiency. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a wire winding device for quickly replacing wire coils to solve the problems existing in the above-mentioned background art.

[0005] To achieve the above object, the utility model provides the following technical solution: A wire winding device for quickly replacing wire coils, including a wire coil winding device. The wire coil winding device includes two wire coil rotating rods. At both ends of the tops of the two wire coil rotating rods, position limiting blocks are bolted. At both ends of the bottoms of the two wire coil rotating rods, centrifugal extension rods are welded. One ends of the four centrifugal extension rods are movably sleeved with two negative pressure fixing tubes. On one side of the two negative pressure fixing tubes, a wire coil ejection slideway is welded. In the middle of the sides of the two wire coil rotating rods, a surrounding wire coil is sleeved. It further includes: a wire coil replacement device, a replacement wire coil placement device, and a winding motor workbench.

[0006] Further, the wire coil replacement device is slidably connected to the inside of the wire coil winding device. The side shaft of the wire coil replacement device is sleeved with the replacement wire coil placement device. One side shaft of the wire coil replacement device is connected to the winding motor workbench.

[0007] Further, the coil replacement device includes a coil replacement air pump. One side of the coil replacement air pump is connected to a gas transmission pipeline through a pipe, and a replacement coil placement device is sleeved on the side rotating shaft of the gas transmission pipeline.

[0008] Further, one end of the gas transmission pipeline is connected to a negative pressure fixing pipe through a pipe. One side of the negative pressure fixing pipe is connected to a high-pressure air flow outlet through a pipe. The high-pressure air flow outlet is connected to an air impact slider through a pipe. Inflatable extension rods are sleeved on the front and back sides of the air impact slider. One end of each of the two inflatable extension rods is welded to a coil pushing block. Pulling connecting bars are welded to one side of each of the two inflatable extension rods. One end of each of the two pulling connecting bars is welded to a replacement coil pulling block.

[0009] Further, the replacement coil placement device includes two replacement coil arc blocks. Two bearing connecting bars are welded to the bottom of each of the two replacement coil arc blocks. One end of each of the four bearing connecting bars is welded to two inner ring rotating bearings. The gas transmission pipeline is sleeved inside the two inner ring rotating bearings.

[0010] Further, the winding motor workbench includes a coil winding motor. One side rotating shaft of the coil winding motor is connected to the coil replacement air pump.

[0011] Further, the bottom of the coil winding motor is bolted to a desktop fixing piece. The bottom of the desktop fixing piece is bolted to a component installation table board. Four support table legs are bolted to the bottom of the component installation table board.

[0012] The technical effects and advantages of the present utility model:

[0013] 1. By providing a coil replacement device, the present utility model inflates the telescopic tube with an air pump, increasing the air pressure inside the tube and pushing the internal extension rods towards both ends, thereby elongating the components that push the coil. Additionally, the remaining air flow is used to push the slider to move. While the slider moves, the coil is pushed out. At the same time, the components at the rear use the same principle to pull the replacement coil to the winding position, which is beneficial to solving the problem that in the existing coil winding device for rapid coil replacement, due to factors such as differences in the weight, size, or shape of the coil, as well as the proficiency of the operator, the coil replacement speed may be affected, thereby reducing the production efficiency.

[0014] 2. The utility model is provided with a wire coiling device. The motor drives the coiling rod to rotate for wire coiling. The centrifugal force generated by the rotation pulls the arc block for placing the wire coil outwards. At the same time, the wire coil has a reaction force on the slider opposite to the centrifugal force. The resultant force of the centrifugal force and the reaction force fixes the wire coil on the coiling rod. When the coiling rod stops rotating, the fixed state is released, reducing the steps of unfixing the wire coil, which is beneficial to accelerating the process of wire coil replacement and improving the replacement rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 is a schematic diagram of the structure of the wire coiling device of the utility model;

[0017] Figure 3 is a schematic diagram of the structure of the wire coil replacement device of the utility model;

[0018] Figure 4 is a schematic diagram of the structure of the replacement wire coil placement device of the utility model;

[0019] Figure 5 is a schematic diagram of the structure of the coiling motor workbench of the utility model.

[0020] The reference numerals are: 1, wire coiling device; 101, wire coil rotating rod; 102, position limiting block; 103, centrifugal extension rod; 104, negative pressure fixing tube; 105, wire coil ejection slideway; 106, surrounding wire coil; 2, wire coil replacement device; 201, wire coil replacement air pump; 202, gas transmission pipeline; 203, high-pressure air outlet; 204, air impact slider; 205, inflation extension rod; 206, wire coil pushing block; 207, pulling part connecting bar; 208, replacement wire coil pulling block; 3, replacement wire coil placement device; 301, replacement wire coil arc block; 302, bearing connecting bar; 303, inner ring rotating bearing; 4, coiling motor workbench; 401, wire coiling motor; 402, desktop fixing part; 403, component installation table board; 404, support table leg. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the utility model will be clearly and completely described in conjunction with the drawings in the utility model. In addition, the forms of the various structures described in the following embodiments are merely examples. A wire coiling device for quickly replacing a wire coil according to the utility model is not limited to the various structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the utility model.

[0022] Refer to Figures 1 to 5, the present utility model provides a wire winding device for quickly replacing wire coils, including a wire coil winding device 1. A wire coil replacement device 2 is slidably connected to the inner side of the wire coil winding device 1. A replacement wire coil placement device 3 is sleeved on the side rotating shaft of the wire coil replacement device 2. One side rotating shaft of the wire coil replacement device 2 is connected to a winding motor workbench 4.

[0023] In a preferred embodiment, the wire coil winding device 1 includes two wire coil rotating rods 101. Position limiting blocks 102 are bolted to both ends of the tops of the two wire coil rotating rods 101. Centrifugal extension rods 103 are welded to both ends of the bottoms of the two wire coil rotating rods 101. One end of the four centrifugal extension rods 103 is movably sleeved with two negative pressure fixing tubes 104. A wire coil ejection slideway 105 is welded to one side of the two negative pressure fixing tubes 104. A surrounding wire coil 106 is sleeved on the middle part of the sides of the two wire coil rotating rods 101.

[0024] In a preferred embodiment, the wire coil replacement device 2 includes a wire coil replacement air pump 201. A gas transmission pipeline 202 is connected to one side of the wire coil replacement air pump 201 by a pipeline. The replacement wire coil placement device 3 is sleeved on the side rotating shaft of the gas transmission pipeline 202. One end of the gas transmission pipeline 202 is connected to the negative pressure fixing tube 104 by a pipeline. A high-pressure air outlet 203 is connected to one side of the negative pressure fixing tube 104 by a pipeline. The high-pressure air outlet 203 is connected to an air impact slider 204 by a pipeline. Inflatable extension rods 205 are sleeved on the front and back of the air impact slider 204. One end of each of the two inflatable extension rods 205 is welded with a wire coil pushing block 206. A pulling part connecting bar 207 is welded to one side of each of the two inflatable extension rods 205. A replacement wire coil pulling block 208 is welded to one end of each of the two pulling part connecting bars 207.

[0025] In a preferred embodiment, the replacement wire coil placement device 3 includes two replacement wire coil arc blocks 301. Two bearing connecting bars 302 are welded to the bottoms of the two replacement wire coil arc blocks 301. Two inner ring rotating bearings 303 are welded to one end of the four bearing connecting bars 302. The gas transmission pipeline 202 is sleeved inside the two inner ring rotating bearings 303.

[0026] In a preferred embodiment, the winding motor workbench 4 includes a wire coil winding motor 401. One side rotating shaft of the wire coil winding motor 401 is connected to the wire coil replacement air pump 201. A table fixing part 402 is bolted to the bottom of the wire coil winding motor 401. A component installation table board 403 is bolted to the bottom of the table fixing part 402. Four support table legs 404 are bolted to the bottom of the component installation table board 403.

[0027] Working principle of the utility model: The coil replacement air pump 201 inflates the air impact slider 204 through the gas transmission pipeline 202, increasing the air pressure inside the air impact slider 204. The force of the pressure pushes the inflation extension rod 205 out of the air impact slider 204 to achieve the purpose of the extension rod. After the air pressure in the air impact slider 204 reaches a fixed value, the gas transmission pipeline 202 cannot inflate the air impact slider 204, and the air flow surges out from the nozzle of the high-pressure air flow outlet 203. Under the action of the air flow force, the coil push block 206 pushes out the surrounding coil 106. In this process, the air pump is used to inflate the telescopic tube, increasing the air pressure inside the tube and pushing the internal extension rod towards both ends, thereby extending the component that pushes the coil. Additionally, the remaining air flow is used to push the slider to move. While the slider moves, it pushes out the coil. At the same time, the component at the rear uses the same principle to pull the replacement coil to the winding position, which helps to solve the problem that in the existing winding device for quickly replacing coils, in actual operation, due to factors such as differences in the weight, size, or shape of the coils, and the proficiency of the operators, the coil replacement speed may be affected, thereby reducing the production efficiency.

[0028] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal connection of two components. It can be directly connected. Terms such as "upper", "lower", "left", and "right" are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change;

[0029] Second: In the attached drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0030] Finally: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wire winding device for quickly replacing wire coils, comprising a wire coil winding device (1), characterized in that, The wire winding device (1) includes two wire reel rotating rods (101). At both ends of the tops of the two wire reel rotating rods (101), position limiting blocks (102) are bolted. At both ends of the bottoms of the two wire reel rotating rods (101), centrifugal extension rods (103) are welded. One end of each of the four centrifugal extension rods (103) is movably sleeved with two negative pressure fixing tubes (104). On one side of the two negative pressure fixing tubes (104), wire reel ejection chutes (105) are welded. In the middle of the sides of the two wire reel rotating rods (101), a surrounding wire reel (106) is sleeved. It further includes: a wire reel replacement device (2), a replacement wire reel placement device (3), and a winding motor workbench (4).

2. The wire winding device for quickly replacing wire coils according to claim 1, characterized in that: The wire reel replacement device (2) is slidably connected to the inside of the wire winding device (1). The replacement wire reel placement device (3) is sleeved on the side rotating shaft of the wire reel replacement device (2). One side rotating shaft of the wire reel replacement device (2) is connected to the winding motor workbench (4).

3. The winding device for quickly replacing a wire coil according to claim 2, characterized in that: The wire reel replacement device (2) includes a wire reel replacement air pump (201). One side of the wire reel replacement air pump (201) is connected to a gas transmission pipeline (202) through a pipe. The replacement wire reel placement device (3) is sleeved on the side rotating shaft of the gas transmission pipeline (202).

4. The winding device for quickly replacing a wire coil according to claim 3, characterized in that: One end of the gas transmission pipeline (202) is connected to the negative pressure fixing tube (104) through a pipe. One side of the negative pressure fixing tube (104) is connected to a high-pressure air outlet (203) through a pipe. The high-pressure air outlet (203) is connected to an air impact slider (204) through a pipe. Inflatable extension rods (205) are sleeved on the front and back of the air impact slider (204). At one end of each of the two inflatable extension rods (205), a wire reel pushing block (206) is welded. On one side of each of the two inflatable extension rods (205), a pulling part connecting bar (207) is welded. At one end of each of the two pulling part connecting bars (207), a replacement wire reel pulling block (208) is welded.

5. The wire winding device for quickly replacing wire coils according to claim 2, characterized in that: The replacement wire reel placement device (3) includes two replacement wire reel arc blocks (301). At the bottoms of the two replacement wire reel arc blocks (301), two bearing connecting bars (302) are welded. At one end of each of the four bearing connecting bars (302), two inner ring rotating bearings (303) are welded. The gas transmission pipeline (202) is sleeved inside the two inner ring rotating bearings (303).

6. The wire winding device for quickly replacing wire coils according to claim 2, characterized in that: The winding motor workbench (4) includes a wire reel winding motor (401). One side rotating shaft of the wire reel winding motor (401) is connected to the wire reel replacement air pump (201).

7. The winding device for quickly replacing a wire coil according to claim 6, wherein: At the bottom of the wire reel winding motor (401), a desktop fixing part (402) is bolted. At the bottom of the desktop fixing part (402), a component installation table board (403) is bolted. At the bottom of the component installation table board (403), four support table legs (404) are bolted.

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