Glass mildew-proof powder spraying equipment
By designing glass anti-mold powder spraying equipment for the left linear nozzle and the right linear nozzle, the problems of uneven distribution of anti-mold powder and single-sided spraying are solved, and uniform spraying and automated production of glass thin plates on both sides are achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422544475.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing powder spraying technology is difficult to ensure that the mildew-proof powder is evenly distributed on the surface of the glass thin plate, and can only be sprayed on one side, which limits production efficiency and flexibility, and is difficult to meet the needs of efficient, large-scale and diversified production.
A glass anti-mold powder spraying equipment including a left linear nozzle and a right linear nozzle is designed to achieve double-sided spraying of glass thin plates, and adapt to different sizes of glass through guide frames and transmission rollers, combining the processor and infrared sensor system for automated control and environmental cleaning.
It realizes a uniform and comprehensive anti-mold protection layer on the glass surface, improves product quality consistency and production efficiency, enhances the flexibility of the production process, and reduces manual errors and environmental pollution.
Smart Images

Figure CN223134356U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass processing, and particularly relates to a glass anti-mildew powder spraying device. Background Art
[0002] Spraying anti-mildew powder on glass is mainly to form a protective barrier on the surface of thin glass sheets, effectively inhibiting the growth of mildew, and prolonging the service life of thin glass sheets. The anti-mildew powder contains antibacterial components, which are attached to the thin glass sheets through the spraying process, can significantly reduce the generation of mildew spots, keep the thin glass sheets clear and transparent, and improve their aesthetic appearance and functional practicality.
[0003] However, the existing powder spraying technology is difficult to ensure the absolutely uniform distribution of the anti-mildew powder on the surface of thin glass sheets, sometimes resulting in poor anti-mildew effect in some areas and affecting the product quality. The traditional process that can only spray anti-mildew powder on one side also limits the production efficiency and flexibility, and is difficult to meet the requirements of high-efficiency, large-batch and diversified production. Summary of the Utility Model
[0004] In order to overcome the disadvantages that the existing powder spraying technology is difficult to ensure the uniform distribution of the anti-mildew powder on the thin glass sheets and can only spray the anti-mildew powder on one side at a time, the utility model provides a glass anti-mildew powder spraying device.
[0005] A glass anti-mildew powder spraying device includes a support frame, a right hopper, a right conduit, a right injection pump, a left hopper, a left conduit, a left injection pump, a drive motor, an upper cover plate, a left linear nozzle, a drive roller and a right linear nozzle. The left hopper and the right hopper are respectively arranged on the left and right sides of the support frame. The left injection pump and the right injection pump are respectively connected to the left and right sides of the support frame. A left conduit is connected between the lower end of the left hopper and the feed inlet of the left injection pump. A right conduit is connected between the lower end of the right hopper and the feed inlet of the right injection pump. The drive motor is connected to the left side of the support frame. The upper cover plate is connected to the top of the support frame. Four drive rollers are connected to the bottom end of the upper cover plate. The drive rollers are in transmission connection with the drive motor. The left linear nozzle and the right linear nozzle are respectively arranged on the left and right sides inside the support frame. The left linear nozzle and the right linear nozzle are respectively connected to the discharge outlets of the left injection pump and the right injection pump through pipelines.
[0006] In a preferred embodiment of the utility model, a guiding mechanism is further included. The guiding mechanism includes a guiding frame, a roller group, a screw rod and a servo motor. The guiding frame is slidably connected to the middle of the upper cover plate. The guiding frame can only move up and down in a sliding manner in the upper cover plate. The servo motor is arranged at the top end of the upper cover plate. A screw rod is connected to the output shaft of the servo motor. The screw rod is in threaded connection with the upper end of the guiding frame. A roller group matching with the guiding frame is arranged in the middle of the support frame.
[0007] In a preferred embodiment of the utility model, rollers are installed at intervals on the inner side of the lower part of the guiding frame.
[0008] In a preferred embodiment of the present utility model, four driving rollers are arranged on both sides of the roller group in a pairwise opposite manner, and a gap for the passage of glass is left between the driving rollers on both sides.
[0009] In a preferred embodiment of the present utility model, it further includes a dust collection box, a dust suction pump, a hose, and a suction nozzle. The dust collection box is connected to the lower right side of the support frame. The top of the dust collection box is connected to the dust suction pump. The suction inlet of the dust suction pump is connected to the hose. The discharge outlet of the dust suction pump communicates with the dust collection box. The top of the hose is connected to the suction nozzle.
[0010] In a preferred embodiment of the present utility model, it further includes a processor, an infrared emission sensor, and an infrared reception sensor. The processor is connected to the support frame. The infrared emission sensor and the infrared reception sensor are respectively connected to the left linear nozzle and the right linear nozzle. The infrared emission sensor, the infrared reception sensor, the right injection pump, and the left injection pump are all electrically connected to the processor.
[0011] In a preferred embodiment of the present utility model, the front end of the guide frame is inclined upward.
[0012] In a preferred embodiment of the present utility model, it further includes a wall-mounted bracket. The right side of the support frame is connected with a wall-mounted bracket that cooperates with the hose.
[0013] The beneficial effects of the present utility model are as follows: 1. Through the design of the left linear nozzle and the right linear nozzle, the present utility model can achieve simultaneous spraying on both sides of the thin glass sheet, significantly improving the problem of uneven distribution of the anti-mold powder, ensuring a more uniform and comprehensive anti-mold protection layer on the glass surface, and improving the anti-mold efficiency and quality consistency of the product.
[0014] 2. The adjustable design of the guide frame of the present utility model allows the device to quickly adapt to different sizes of thin glass sheets without the need to frequently change tools or adjust the device, greatly enhancing the flexibility of the production process, helping to meet the production requirements of high efficiency, large quantity, and multiple specifications, and improving the production efficiency.
[0015] 3. The integrated processor and infrared sensor system of the present utility model not only realizes the automatic and accurate counting of the number of processed thin glass sheets, reducing errors and costs caused by manual intervention, but also works together with the dust collection system to maintain the cleanliness of the working environment and promote the sustainability of the production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0017] Figure 2 It is a three-dimensional structural schematic diagram of another perspective of the present utility model.
[0018] Figure 3 It is a schematic diagram of the internal structure of the double-sided spraying of the present utility model.
[0019] Figure 4 This is a three-dimensional structural schematic diagram of the practical guiding frame, screw rod, and servo motor.
[0020] Among them: 1. Support frame, 2. Right hopper, 21. Right conduit, 3. Right injection pump, 4. Left hopper, 41. Left conduit, 5. Left injection pump, 6. Driving motor, 7. Guiding frame, 71. Roller group, 8. Screw rod, 81. Upper cover plate, 82. Servo motor, 9. Left linear nozzle, 10. Driving roller, 11. Right linear nozzle, 12. Dust collection box, 121. Dust suction pump, 122. Hose, 123. Suction nozzle, 124. Wall-mounted bracket, 13. Processor, 14. Infrared emission sensor, 15. Infrared reception sensor. Specific embodiments
[0021] The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
[0022] A glass anti-mildew powder spraying device, as Figures 1-4 shown, includes a support frame 1, a right hopper 2, a right conduit 21, a right injection pump 3, a left hopper 4, a left conduit 41, a left injection pump 5, a driving motor 6, an upper cover plate 81, a left linear nozzle 9, a driving roller 10, and a right linear nozzle 11. The support frame 1 is U-shaped, and connecting plates are respectively provided on the upper parts of the outer walls on the left and right sides of the support frame 1. The left hopper 4 and the right hopper 2 are connected to the support frame 1 through the connecting plates. The left injection pump 5 and the right injection pump 3 are respectively connected to the left and right sides of the support frame 1. The left injection pump 5 and the right injection pump 3 are respectively located below the left hopper 4 and the right hopper 2. A left conduit 41 is connected between the lower end of the left hopper 4 and the feed inlet of the left injection pump 5 in a flange connection manner. A right conduit 21 is connected between the lower end of the right hopper 2 and the feed inlet of the right injection pump 3 in a flange connection manner. The driving motor 6 is connected to the lower left side of the support frame 1. The upper cover plate 81 is connected to the top of the support frame 1. Four driving rollers 10 are rotatably connected to the bottom end of the upper cover plate 81. The driving rollers 10 are in transmission connection with the driving motor 6. Left linear nozzles 9 and right linear nozzles 11 are respectively provided on the left and right sides inside the support frame 1. The left linear nozzles 9 and the right linear nozzles 11 are both vertically arranged. The left linear nozzles 9 and the right linear nozzles 11 are respectively connected to the discharge ports of the left injection pump 5 and the right injection pump 3 through pipelines.
[0023] As Figure 1 , Figure 2 and Figure 4As shown in the figure, it further includes a guiding mechanism. The guiding mechanism includes a guiding frame 7, a roller set 71, a screw rod 8, and a servo motor 82. The middle of the upper cover plate 81 is slidably connected to the guiding frame 7. The upper part of the guiding frame 7 is in an "n" shape. Inside the lower part of the guiding frame 7, rollers are rotatably installed at intervals. The guiding frame 7 can only move up and down slidably in the upper cover plate 81. A servo motor 82 is provided at the top of the upper cover plate 81. A screw rod 8 is connected to the output shaft of the servo motor 82. The screw rod 8 is threadedly connected to the upper end of the guiding frame 7. A roller set 71 that cooperates with the guiding frame 7 is provided in the middle of the support frame 1. Four driving rollers 10 are arranged in a pairwise opposite manner on both sides of the roller set 71, and a gap for the glass to pass through is left between the driving rollers 10 on both sides. The glass is placed on the roller set 71. The guiding frame 7 can limit the upper end of the glass. Through the rollers on the guiding frame 7 and the roller set 71, the glass can be smoothly moved into the gap between the driving rollers 10 on both sides.
[0024] As Figure 2 shown in the figure, it further includes a dust collection box 12, a dust suction pump 121, a hose 122, a suction nozzle 123, and a wall-mounted bracket 124. The dust collection box 12 is connected to the lower right side of the support frame 1. The top of the dust collection box 12 is connected to the dust suction pump 121. The suction port of the dust suction pump 121 is connected to the hose 122. The discharge port of the dust suction pump 121 communicates with the dust collection box 12. The top of the hose 122 is connected to the suction nozzle 123. A wall-mounted bracket 124 that cooperates with the hose 122 is connected to the right side of the support frame 1.
[0025] As Figure 1 shown in the figure, it further includes a processor 13, an infrared emission sensor 14, and an infrared reception sensor 15. The processor 13 is connected to the support frame 1. The infrared emission sensor 14 and the infrared reception sensor 15 are respectively connected to the left linear nozzle 9 and the right linear nozzle 11. The infrared emission sensor 14 and the infrared reception sensor 15 are arranged opposite to each other left and right. The infrared emission sensor 14, the infrared reception sensor 15, the right injection pump 3, and the left injection pump 5 are all electrically connected to the processor 13.
[0026] Working principle: First, the powder spraying worker places the glass anti-mildew powder spraying equipment, starts the servo motor 82, and the servo motor 82 drives the screw rod 8 to adjust the position of the guide frame 7 to match the size of the glass sheet to be processed. Then, the left injection pump 5 and the right injection pump 3 connected to both sides of the support frame 1 are closed, and glass anti-mildew powder is added to the left hopper 4 and the right hopper 2. Next, the powder spraying worker starts the drive motor 6 to rotate the four vertically assembled drive rollers 10. The rotating roller near the left hopper 4 rotates counterclockwise, and the drive roller 10 near the right hopper 2 rotates clockwise. The lower and upper ends of the glass sheet to be processed are respectively aligned with the middle parts of the roller group 71 and the guide frame 7, and when the glass sheet is in the middle of the roller group 71 and the guide frame 7, it is pushed into the support frame 1. At this time, according to the processing requirements, the powder spraying worker starts either the left injection pump 5 or the right injection pump 3 simultaneously or separately. At this time, the glass anti-mildew powder leaks into the left injection pump 5 and the right injection pump 3 through the left conduit 41 and the right conduit 21 connected to the lower ends of the left hopper 4 and the right hopper 2. The left injection pump 5 and the right injection pump 3 pump the glass anti-mildew powder into the left linear nozzle 9 and the right linear nozzle 11 through the pipeline. The left linear nozzle 9 and the right linear nozzle 11 spray an appropriate amount of anti-mildew powder with a vertically uniform distribution on the surface of the glass sheet according to the processing requirements. At the same time, the drive roller 10 contacts the processed glass sheet and drives the glass sheet to slide out from the back side of the support frame 1. After waiting for the currently processed glass sheet to completely slip out from the back side of the support frame 1 and be properly placed, the powder spraying worker then aligns the lower end of the next glass sheet of the same size to be processed with the middle parts of the guide frame 7 and the roller group 71 and pushes it into the support frame 1 to repeat the processing of the glass sheets to be processed.
[0027] When the glass sheet to be processed passes between the infrared emission sensor 14 and the infrared reception sensor 15, the processor 13 that receives the signals of the infrared emission sensor 14 and the infrared reception sensor 15 will simultaneously control the right injection pump 3 and the left injection pump 5 to pump out the anti-mildew powder at the same time. After a batch of glass sheets are processed, the powder spraying worker can remove the suction nozzle 123 hanging on the wall-mounted bracket 124 and start the dust suction pump 121 at the same time. The dust suction pump 121 extracts air and sucks the anti-mildew powder around the suction nozzle 123 into the hose 122 through the suction nozzle 123, and finally concentrates it in the dust collection box 12. The powder spraying worker can hold the suction nozzle 123 and the hose 122 to suck up the scattered anti-mildew powder.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes can be made therein without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A glass anti-mildew powder spraying device, comprising a support frame (1), a right hopper (2), a right conduit (21), a right injection pump (3), a left hopper (4), a left conduit (41) and a left injection pump (5), characterized in that: It further includes a driving motor (6), an upper cover plate (81), a left linear nozzle (9), a driving roller (10) and a right linear nozzle (11). Left and right hoppers (4) and (2) are respectively arranged on the left and right sides of the support frame (1). Left and right injection pumps (5) and (3) are respectively connected to the left and right sides of the support frame (1). A left conduit (41) is connected between the lower end of the left hopper (4) and the feed inlet of the left injection pump (5). A right conduit (21) is connected between the lower end of the right hopper (2) and the feed inlet of the right injection pump (3). The driving motor (6) is connected to the left side of the support frame (1). The upper cover plate (81) is connected to the top of the support frame (1). Four driving rollers (10) are connected to the bottom end of the upper cover plate (81). The driving rollers (10) are in driving connection with the driving motor (6). Left and right linear nozzles (9) and (11) are respectively arranged on the left and right sides inside the support frame (1). The left linear nozzle (9) and the right linear nozzle (11) are respectively connected to the discharge outlets of the left injection pump (5) and the right injection pump (3) through pipelines.
2. The powder spraying device for glass anti-mildew powder according to claim 1, characterized in that: It further includes a guiding mechanism, which includes a guiding frame (7), a roller group (71), a screw rod (8), and a servo motor (82). The guiding frame (7) is slidably connected to the middle of the upper cover plate (81). The guiding frame (7) can only move up and down slidably in the upper cover plate (81). A servo motor (82) is arranged at the top end of the upper cover plate (81). The screw rod (8) is connected to the output shaft of the servo motor (82). The screw rod (8) is threadedly connected to the upper end of the guiding frame (7). A roller group (71) matching with the guiding frame (7) is arranged in the middle of the support frame (1).
3. The powder spraying device for glass anti-mildew powder according to claim 2, characterized in that: Rollers are installed at intervals on the inner side of the lower part of the guiding frame (7).
4. A glass anti-mildew powder spraying device as described in claim 1, characterized in that: The four driving rollers (10) are arranged on both sides of the roller group (71) in a pairwise opposite manner, and a gap for the glass to pass through is left between the driving rollers (10) on both sides.
5. The powder spraying device for glass anti - mildew powder according to claim 1, characterized in that: It further includes a dust collecting box (12), a dust suction pump (121), a hose (122) and a suction nozzle (123). The dust collecting box (12) is connected to the lower right side of the support frame (1). The dust suction pump (121) is connected to the top end of the dust collecting box (12). The suction inlet of the dust suction pump (121) is connected to the hose (122). The discharge outlet of the dust suction pump (121) is communicated with the dust collecting box (12). The top end of the hose (122) is connected to the suction nozzle (123).
6. The powder spraying device for glass anti-mildew powder according to claim 1, characterized in that: It further includes a processor (13), an infrared emission sensor (14) and an infrared reception sensor (15). The processor (13) is connected to the support frame (1). The infrared emission sensor (14) and the infrared reception sensor (15) are respectively connected to the left linear nozzle (9) and the right linear nozzle (11). The infrared emission sensor (14), the infrared reception sensor (15), the right injection pump (3) and the left injection pump (5) are all electrically connected to the processor (13).
7. The powder spraying device for glass anti-mildew powder according to claim 2, characterized in that: The front end of the guiding frame (7) is inclined upward.
8. A glass anti-mildew powder spraying device according to claim 5, characterized in that: It further includes a wall hanging bracket (124). The wall hanging bracket (124) matching with the hose (122) is connected to the right side of the support frame (1).