Novel waste heat recovery device for kiln flue gas

By designing the bearing components and auxiliary installation components on the flue gas heat exchanger, the problem of low installation efficiency of the flue gas heat exchanger is solved, and fast and accurate installation surface detection and adjustment are achieved, improving installation efficiency.

CN223138381UActive Publication Date: 2025-07-22DONGTAI NANXING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422302391.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-22
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The lack of auxiliary installation structures during installation of existing flue gas heat exchangers leads to a decrease in installation efficiency and the existing patents cannot solve this problem.

Method used

A new type of waste heat recovery device for kiln flue gas including load-bearing components and auxiliary installation components is designed. By setting up structures such as bearing plates, fixing plates, reinforcement rods, restriction frames and longitudinal support plates, the auxiliary installation components can be fixed around the flue gas heat exchanger, and the installation surface height can be observed through measuring rulers and protective balls to quickly adjust the installation plan.

Benefits of technology

It improves the installation efficiency of the smoke heat exchanger, reduces manual inspection time, ensures the flatness of the installation surface, and improves the overall installation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223138381U_ABST
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Abstract

The utility model discloses a novel waste heat recovery device for kiln flue gas, which belongs to the technical field of flue gas waste heat recovery and is characterized by comprising a flue gas heat exchanger body, fan protective shells are bolted to the front side and the rear side of the top of the flue gas heat exchanger body, and supporting columns are fixedly connected to four corners of the bottom of the flue gas heat exchanger body. An auxiliary mechanism is arranged at the top of the flue gas heat exchanger body and comprises a bearing assembly and an auxiliary mounting assembly, the bearing assembly is arranged at the top of the flue gas heat exchanger body, and the auxiliary mounting assembly is arranged on the inner side of the bearing assembly. The bearing assembly can fix the auxiliary installation assembly to the periphery of the flue gas heat exchanger body, a user can conveniently use an internal measuring structure of the auxiliary installation assembly, the auxiliary installation assembly can fall to the installation face under the action of gravity, the user can conveniently observe surface scales of the auxiliary installation assembly, and the user can rapidly determine the height condition of the installation face.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue gas waste heat recovery, and particularly relates to a waste heat recovery device for a new type of kiln flue gas. Background Technique

[0002] A flue gas heat exchanger is a heat energy recovery device, mainly used for recovering the heat in the flue gas generated in industrial or domestic heating systems.

[0003] The metal pipes of the flue gas heat exchanger need to be cleaned regularly because the flue gas usually contains dust, particulate matter and other deposits. Over time, these substances may accumulate on the inner wall of the metal pipes, forming a layer of dirt, which will reduce the heat conduction efficiency of the metal pipes, thus reducing the performance of the entire flue gas heat exchanger. The existing cleaning method usually involves first disassembling the flue gas heat exchanger, then removing the metal pipes, and finally cleaning the metal pipes. Such a cleaning method is rather troublesome for a series of operations, and during cleaning, power needs to be cut off and the machine needs to be stopped, affecting production efficiency. To reduce the cleaning frequency of the metal pipes in the flue gas heat exchanger and facilitate the cleaning of the dust, particulate matter and other deposits accumulated on the outer wall of the metal pipes, we propose a flue gas heat exchanger;

[0004] The existing patent (Publication No.: CN219390615U) discloses a flue gas heat exchanger, which includes a shell, a plurality of tube bundles installed inside the shell, a water inlet pipe and a water outlet pipe connected to both ends of the plurality of tube bundles, and an air inlet and an air outlet installed at the front and rear ends of the shell. There are fixing parts between the water outlet pipe and the water inlet pipe and the shell. A scraper is slidably sleeved on the outer walls of the plurality of tube bundles. The beneficial effects of the utility model are: through the mutual cooperation between the fixing parts, the scraper, the sliding rod, the connecting rod, the limiting parts and the collecting mechanism, this device can clean the dirt accumulated on the outer wall of the metal pipes inside the flue gas heat exchanger to a certain extent without disassembling the flue gas heat exchanger, reducing the cleaning frequency of the metal pipes in the flue gas heat exchanger, with simple operation and no need to cut off power and stop the machine, improving the production efficiency to a certain extent; and the scraped dirt can be collected and uniformly treated.

[0005] Regarding the above problems, the existing patent gives a solution, but when the existing flue gas heat exchanger is installed, it does not have an auxiliary installation structure. During the installation process, the user needs to detect whether the installation working surface is flat to determine the subsequent installation plan, resulting in a decrease in its installation efficiency, which the existing patent cannot solve, so it is not conducive to the user's use.

[0006] Therefore, a waste heat recovery device for a new type of kiln flue gas is proposed. Content of the Utility Model

[0007] The purpose of the present utility model is to provide a new type of waste heat recovery device for kiln furnace flue gas. The existing flue gas heat exchanger does not have an auxiliary installation structure during installation. During the installation process, users need to detect whether the installation working surface is flat to determine the subsequent installation plan, resulting in a decrease in its installation efficiency, and the existing patents cannot solve this problem, so it is not conducive to users' use.

[0008] To achieve the above object, the present utility model provides the following technical solutions: A new type of waste heat recovery device for kiln furnace flue gas, including a flue gas heat exchanger body. The front side and the rear side of the top of the flue gas heat exchanger body are both bolted with fan protection shells. The four corners of the bottom of the flue gas heat exchanger body are fixedly connected with support columns. An auxiliary mechanism is arranged on the top of the flue gas heat exchanger body. The auxiliary mechanism includes a bearing assembly and an auxiliary installation assembly. The bearing assembly is arranged on the top of the flue gas heat exchanger body, and the auxiliary installation assembly is arranged inside the bearing assembly;

[0009] The bearing assembly includes a bearing plate, a fixing plate, a reinforcing rod, a limiting frame and a longitudinal support plate. The bearing plate is movably connected to the front side and the rear side of the top of the flue gas heat exchanger body. The fixing plate is fixedly connected to the bottoms of both sides of the bearing plate. The reinforcing rod is threadedly connected to the inside of the fixing plate. The limiting frame is fixedly connected to both sides of the top of the bearing plate. The longitudinal support plate is slidably connected to the inside of the limiting frame.

[0010] Preferably, the auxiliary installation assembly includes a rotating frame rotatably connected to both sides inside the bearing plate. An auxiliary frame is arranged on the outer side of the rotating frame. The auxiliary frame is rotatably connected to the side of the inner side of the longitudinal support plate away from the limiting frame.

[0011] Preferably, measuring rulers are slidably connected to the inner sides of the rotating frame and the auxiliary frame. A protective ball is fixedly connected to the bottom of the measuring ruler.

[0012] Preferably, an anti - detachment block is slidably connected to the top of the outer side of the measuring ruler. A positioning rod is threadedly connected to the inside of the anti - detachment block.

[0013] Preferably, an auxiliary component is arranged on the top of the flue gas heat exchanger body. The auxiliary component includes a bearing rod rotatably connected to the top and the bottom inside the limiting frame. A moving wheel is rotatably connected to the surface of the bearing rod.

[0014] Preferably, a protective sleeve is adhered to the surface of the moving wheel. The surface of the protective sleeve is in contact with the surface of the longitudinal support plate.

[0015] Preferably, the inner surface of the fixing plate is close to the top surfaces of both sides of the flue gas heat exchanger body, and the inner surface of the reinforcing rod is in contact with the top surfaces of both sides of the flue gas heat exchanger body.

[0016] Preferably, the surfaces on both sides inside the limiting frame are in contact with the surface of the longitudinal support plate, and a moving handle is fixedly connected to the top of the longitudinal support plate.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. By setting the bearing assembly in this application, when using the new type of waste heat recovery device for kiln furnace flue gas, the user can combine the bearing assembly with the flue gas heat exchanger body, so that the bearing assembly can fix the auxiliary installation assembly around the flue gas heat exchanger body, thus facilitating the subsequent use by the user;

[0019] 2. By setting the auxiliary installation assembly in this application, when using the new type of waste heat recovery device for kiln furnace flue gas, the user can use the measurement structure inside the auxiliary installation assembly, so that it falls to the installation surface under the action of gravity, facilitating the user to observe the surface scale, thereby assisting the user to quickly determine the height of the installation surface around the bottom of the flue gas heat exchanger body and facilitating the user to adjust the subsequent installation plan. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the overall structure diagram of a new type of waste heat recovery device for kiln furnace flue gas in the present utility model;

[0021] Figure 2 is the structural schematic diagram of the auxiliary mechanism in the present utility model;

[0022] Figure 3 is the structural schematic diagram of the bearing assembly in the present utility model;

[0023] Figure 4 is the structural schematic diagram of the auxiliary installation assembly in the present utility model;

[0024] Figure 5 is the structural schematic diagram of the auxiliary component in the present utility model.

[0025] In the figure, 1, flue gas heat exchanger body; 2, fan protection housing; 3, support column; 4, auxiliary mechanism; 401, bearing assembly; 4011, bearing plate; 4012, fixing plate; 4013, reinforcing rod; 4014, limiting frame; 4015, longitudinal support plate; 402, auxiliary installation assembly; 4021, rotating frame; 4022, auxiliary frame; 4023, measuring scale; 4024, protective ball; 4025, anti - detachment block; 5, auxiliary component; 501, bearing rod; 502, moving wheel; 503, protective sleeve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-5 , a waste heat recovery device for a new type of kiln furnace flue gas, including a flue gas heat exchanger body 1. Both the front side and the rear side of the top of the flue gas heat exchanger body 1 are bolted with fan protection shells 2. Four corners of the bottom of the flue gas heat exchanger body 1 are fixedly connected with support columns 3. An auxiliary mechanism 4 is arranged at the top of the flue gas heat exchanger body 1. The auxiliary mechanism 4 includes a bearing assembly 401 and an auxiliary installation assembly 402. The bearing assembly 401 is arranged at the top of the flue gas heat exchanger body 1, and the auxiliary installation assembly 402 is arranged inside the bearing assembly 401;

[0028] The bearing assembly 401 includes a bearing plate 4011, a fixing plate 4012, a reinforcing rod 4013, a limiting frame 4014, and a longitudinal support plate 4015. The bearing plate 4011 is movably connected to the front side and the rear side of the top of the flue gas heat exchanger body 1. The fixing plate 4012 is fixedly connected to the bottoms of both sides of the bearing plate 4011. The reinforcing rod 4013 is threadedly connected to the inside of the fixing plate 4012. The limiting frame 4014 is fixedly connected to both sides of the top of the bearing plate 4011. The longitudinal support plate 4015 is slidably connected to the inside of the limiting frame 4014.

[0029] In this embodiment: By setting the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014, and the longitudinal support plate 4015, when using this waste heat recovery device for a new type of kiln furnace flue gas, the user can combine the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014, and the longitudinal support plate 4015 with the flue gas heat exchanger body 1, so that the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014, and the longitudinal support plate 4015 can cooperate with each other to fix the auxiliary installation assembly 402 around the flue gas heat exchanger body 1, thus facilitating the subsequent use by the user.

[0030] Specifically, as Figure 2 、 Figure 4 shown, the auxiliary installation assembly 402 includes a rotating frame 4021 rotatably connected to both sides inside the bearing plate 4011. An auxiliary frame 4022 is arranged on the outer side of the rotating frame 4021. The auxiliary frame 4022 is rotatably connected to the side of the inner side of the longitudinal support plate 4015 away from the limiting frame 4014.

[0031] Specifically, asFigure 2 , Figure 4 As shown in Figure 4 , a measuring ruler 4023 is slidably connected to the inner side of the rotating frame 4021 and the inner side of the auxiliary frame 4022, and a protective ball 4024 is fixedly connected to the bottom of the measuring ruler 4023.

[0032] Specifically, as Figure 2 , Figure 4 shown, a anti - detachment block 4025 is slidably connected to the top of the outer side of the measuring ruler 4023, and a positioning rod is threadedly connected to the inner side of the anti - detachment block 4025.

[0033] In this embodiment: By setting the rotating frame 4021, the auxiliary frame 4022, the measuring ruler 4023, the protective ball 4024 and the anti - detachment block 4025, when using this new type of waste heat recovery device for kiln furnace flue gas, the user can combine the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014 and the longitudinal support plate 4015 with the flue gas heat exchanger body 1, so that the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014 and the longitudinal support plate 4015 cooperate with each other to fix the rotating frame 4021, the auxiliary frame 4022, the measuring ruler 4023, the protective ball 4024 and the anti - detachment block 4025 around the flue gas heat exchanger body 1, thus facilitating the subsequent use by the user. Then the user can release the restriction of the anti - detachment block 4025 on the measuring ruler 4023, so that the measuring ruler 4023 drives the protective ball 4024 to fall to the installation surface under the action of gravity, facilitating the user to observe the scale on the surface of the measuring ruler 4023, thereby assisting the user to quickly determine the height of the installation surface around the bottom of the flue gas heat exchanger body 1 and facilitating the user to adjust the subsequent installation plan.

[0034] Specifically, as Figure 5 shown, an auxiliary component 5 is arranged on the top of the flue gas heat exchanger body 1. The auxiliary component 5 includes bearing rods 501 rotatably connected to the top and bottom of the inner side of the limiting frame 4014, and moving wheels 502 are rotatably connected to the surface of the bearing rods 501.

[0035] Specifically, as Figure 5 shown, a protective sleeve 503 is bonded to the surface of the moving wheel 502, and the surface of the protective sleeve 503 is in contact with the surface of the longitudinal support plate 4015.

[0036] In this embodiment: By setting the bearing rods 501, the moving wheels 502 and the protective sleeve 503, the bearing rods 501, the moving wheels 502 and the protective sleeve 503 cooperate with each other to assist the longitudinal support plate 4015 in moving.

[0037] Specifically, as Figure 1As shown, the inner surface of the fixing plate 4012 is close to the surfaces at the tops of both sides of the flue gas heat exchanger body 1, and the inner surface of the reinforcing rod 4013 contacts the surfaces at the tops of both sides of the gas heat exchanger body.

[0038] Specifically, as Figure 1 , Figure 3 shown, the inner surfaces on both sides of the limiting frame 4014 contact the surface of the longitudinal support plate 4015, and a moving handle is fixedly connected to the top of the longitudinal support plate 4015.

[0039] In this embodiment: By setting the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014 and the longitudinal support plate 4015, and through the mutual cooperation of the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014 and the longitudinal support plate 4015, the auxiliary installation component 402 can be fixed around the flue gas heat exchanger body 1, so as to facilitate the subsequent use by the user.

[0040] Working principle: First, it is used when installing the flue gas heat exchanger. When using this new type of waste heat recovery device for kiln flue gas, the user can combine the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014 and the longitudinal support plate 4015 with the flue gas heat exchanger body 1, so that the bearing plate 4011, the fixing plate 4012, the reinforcing rod 4013, the limiting frame 4014 and the longitudinal support plate 4015 can cooperate with each other to fix the rotating frame 4021, the auxiliary frame 4022, the measuring scale 4023, the protective ball 4024 and the anti - detachment block 4025 around the flue gas heat exchanger body 1, thus facilitating the subsequent use by the user. Then the user can use the release of the anti - detachment block 4025 to release the restriction on the measuring scale 4023, so that the measuring scale 4023 drives the protective ball 4024 to fall to the installation surface under the action of gravity, so as to facilitate the user to observe the scale on the surface of the measuring scale 4023, thereby assisting the user to quickly determine the height of the installation surface around the bottom of the flue gas heat exchanger body 1 and facilitating the user to adjust the subsequent installation plan.

[0041] The above is only the preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the scope of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A waste heat recovery device for a new type of kiln flue gas, including a flue gas heat exchanger body (1), and blower protection casings (2) are bolted to both the front side and the rear side of the top of the flue gas heat exchanger body (1). It is characterized in that: Four corners of the bottom of the flue gas heat exchanger body (1) are fixedly connected with support columns (3). An auxiliary mechanism (4) is arranged at the top of the flue gas heat exchanger body (1). The auxiliary mechanism (4) includes a bearing assembly (401) and an auxiliary installation assembly (402). The bearing assembly (401) is arranged at the top of the flue gas heat exchanger body (1), and the auxiliary installation assembly (402) is arranged inside the bearing assembly (401). The bearing assembly (401) includes a bearing plate (4011), a fixing plate (4012), a reinforcing rod (4013), a limiting frame (4014) and a longitudinal support plate (4015). The bearing plate (4011) is movably connected to the front side and the rear side of the top of the flue gas heat exchanger body (1). The fixing plate (4012) is fixedly connected to the bottoms of both sides of the bearing plate (4011). The reinforcing rod (4013) is threadedly connected to the inside of the fixing plate (4012). The limiting frame (4014) is fixedly connected to both sides of the top of the bearing plate (4011). The longitudinal support plate (4015) is slidably connected to the inside of the limiting frame (4014).

2. A waste heat recovery device for the flue gas of a new type of kiln, characterized in that: The auxiliary installation assembly (402) includes a rotating frame (4021) rotatably connected to both sides inside the bearing plate (4011). An auxiliary frame (4022) is arranged on the outer side of the rotating frame (4021). The auxiliary frame (4022) is rotatably connected to one side of the inner side of the longitudinal support plate (4015) away from the limiting frame (4014).

3. A waste heat recovery device for the flue gas of a new type of kiln, as claimed in claim 2, wherein: Measuring rulers (4023) are slidably connected to the inner sides of the rotating frame (4021) and the auxiliary frame (4022). A protective ball (4024) is fixedly connected to the bottom of the measuring ruler (4023).

4. A waste heat recovery device for a novel kiln flue gas according to claim 3, characterized in that: An anti - detachment block (4025) is slidably connected to the top of the outer side of the measuring ruler (4023). A positioning rod is threadedly connected to the inside of the anti - detachment block (4025).

5. A waste heat recovery device for a new type of kiln flue gas according to claim 1, characterized in that: An auxiliary component (5) is arranged at the top of the flue gas heat exchanger body (1). The auxiliary component (5) includes a bearing rod (501) rotatably connected to the top and the bottom of the inside of the limiting frame (4014). A moving wheel (502) is rotatably connected to the surface of the bearing rod (501).

6. A waste heat recovery device for a new type of kiln flue gas according to claim 5, characterized in that: A protective sleeve (503) is adhesively connected to the surface of the moving wheel (502). The surface of the protective sleeve (503) is in contact with the surface of the longitudinal support plate (4015).

7. A waste heat recovery device for the flue gas of a new type of kiln, as claimed in claim 1, wherein: The inner surface of the fixing plate (4012) is close to the surface of the top of both sides of the flue gas heat exchanger body (1). The inner surface of the reinforcing rod (4013) is in contact with the surface of the top of both sides of the gas heat exchanger body.

8. A waste heat recovery device for a new type of kiln flue gas according to claim 1, characterized in that: The surfaces of both sides inside the limiting frame (4014) are in contact with the surface of the longitudinal support plate (4015). A moving handle is fixedly connected to the top of the longitudinal support plate (4015).

Citation Information

Patent Citations

  • Flue gas heat exchanger

    CN219390615U