Magnetic ring coil winding device

Abstract

The utility model relates to the technical field of magnetic ring coil winding devices, in particular to a magnetic ring coil winding device which comprises a base, a supporting plate is fixedly connected to the top of the base, a connecting plate is fixedly connected to the top of the supporting plate, a first motor horizontally penetrates through one end of the connecting plate, and a second motor horizontally penetrates through the other end of the connecting plate. And an output shaft of the first motor is embedded in a main gear, the exterior of the main gear is engaged with a winding assembly, and the periphery of the exterior of the winding assembly is engaged with a supporting assembly. According to the improved magnetic ring coil winding device, the pay-off assembly is additionally arranged, the work that winding needs to be conducted manually at first is replaced, time cost and labor force are saved, working efficiency is improved, meanwhile, a wire can be limited, the situation that the wire is damaged due to different positions in the pay-off process is prevented, the quick connecting assembly is installed at the butt joint position, and the wire winding efficiency is improved. According to the magnetic ring coil discharging device, the connector can be rapidly opened when winding work of the magnetic ring coil is completed, discharging work is conducted on materials, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic ring coil winding devices, in particular to a magnetic ring coil winding device. Background Technique

[0002] A magnetic ring coil winding device is a device used to wind coils on magnetic rings or other core materials. It is widely used in the fields of electronics, electrical engineering, and communication, especially in the production of electrical components such as transformers, inductors, and filters. Magnetic ring: Usually made of magnetic materials, it has good magnetic permeability and is commonly used to improve the efficiency and stability of magnetic fields. The shape of the magnetic ring is generally circular, which can effectively concentrate magnetic flux. Coil: It is formed by winding insulated wires and is an inductive element wound around a magnetic ring or other core materials. The role of the coil is to generate a magnetic field or transfer energy through the magnetic field.

[0003] The inventor found the following problems in the prior art during the implementation of the present utility model: 1. Some magnetic ring coil winding devices require workers to first manually wind the wire on the winding device, and only after the winding work is completed can the winding work on the magnetic ring be carried out, which increases the time cost and reduces the production efficiency; 2. When the general magnetic ring coil winding device needs to unload materials after the work is completed, it is necessary to disassemble the bolts or nuts at the docking place to carry out the unloading work, which reduces the unloading efficiency. Content of the Utility Model

[0004] The purpose of the present utility model is to provide a magnetic ring coil winding device to solve the problems raised in the above background technique. To achieve the above purpose, the present utility model provides the following technical solution: A magnetic ring coil winding device, including a base, a support plate is fixedly connected to the top of the base, a connecting plate is fixedly connected to the top of the support plate, a first motor horizontally penetrates through one end of the connecting plate, the output shaft of the first motor is embedded inside the main gear, the external of the main gear is engaged with a winding assembly, the external of the winding assembly is engaged with a support assembly around its circumference, a wire releasing assembly is embedded at one end of the connecting plate, a clamping assembly is fixedly connected to one side of the top of the base, a second motor is embedded at the bottom of the base, the output shaft of the second motor is connected to a rotating rod, a secondary clamping turntable is fixedly connected to one end of the rotating rod, and a winding magnetic ring is attached to the inner side of the secondary clamping turntable.

[0005] The winding assembly includes a gear disk engaged with the main gear, a winding turntable is fixedly connected to one end of the gear disk, a connecting gasket is installed at the upper part of the docking place opened between the winding turntable and the gear disk, a connecting piece is installed at the lower part of the docking place opened between the winding turntable and the gear disk, a fixing frame is installed at one end of the connecting piece, a limiting rod horizontally penetrates through the center of the fixing frame, and the limiting rod horizontally penetrates through the inside of the first spring.

[0006] The support assembly includes a secondary gear meshed with the gear disc. A connecting rod horizontally penetrates through the interior of the secondary gear, and a limiting disc is installed at one end of the connecting rod.

[0007] The wire pay-out assembly includes a fixed rod embedded at one end of the connecting plate. A limiting block is fixedly connected to the outer end of the fixed rod. One end of the fixed rod is threadedly connected with a bolt. A wire pay-out disc is rotatably connected to the outer part of the fixed rod. Four sides of the inner end of the wire pay-out disc are uniformly and fixedly connected with second springs, and one end of each second spring is fixedly connected with a connecting block.

[0008] The clamping assembly includes a bottom plate fixedly connected to the top of the base. A handle is embedded at one end of the bottom plate. One end of the handle is fixedly connected with a bidirectional lead screw. A threaded sleeve rod is rotatably connected to the outer part of the bidirectional lead screw, and a main clamping turntable is rotatably connected to one end of the threaded sleeve rod.

[0009] Further preferably, the first motor and the main gear form a rotating structure, and the main gear and the gear disc form a meshing transmission structure.

[0010] Further preferably, grooves are formed on the outer part of the wire winding turntable, and slot holes are formed in the grooves.

[0011] Further preferably, the limiting rod and the first spring form an elastic structure.

[0012] Further preferably, the secondary gear and the gear disc form a meshing transmission structure, and one end of the limiting disc is attached to one end of the wire winding turntable.

[0013] Further preferably, the second spring and the connecting block form an elastic structure.

[0014] Further preferably, the handle and the bidirectional lead screw form a rotating structure, and a linkage structure is formed between the main clamping turntable and the secondary clamping turntable through the cooperation between the second motor and the rotating rod.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] In the present utility model, a wire pay-out assembly is added, which replaces the work of manually winding the wire first, saves time cost and labor, improves work efficiency, and can limit the wire at the same time, preventing the wire from being damaged due to different positions during the wire pay-out process, ensuring that the length of the paid-out wire is accurate and the position is precise, meeting the requirements of production processes and product quality.

[0017] In the present utility model, a quick-connect device is installed at the docking place, enabling the magnetic ring coil to quickly open the interface when the winding work is completed, facilitating the discharging of materials, increasing the work efficiency, and at the same time, it can also clean the relevant components at the discharging place to remove residual winding materials or impurities, ensuring the product quality for the subsequent production of magnetic ring coils. Description of the Drawings

[0018] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0019] Figure 2 It is a structural schematic diagram of the winding assembly of the present utility model;

[0020] Figure 3 For the present utility model Figure 2 The enlarged structural schematic diagram at position A in it;

[0021] Figure 4 It is a structural schematic diagram of the support assembly of the present utility model;

[0022] Figure 5 It is an exploded structural schematic diagram of the wire feeding assembly of the present utility model;

[0023] Figure 6 It is an exploded structural schematic diagram of the clamping assembly of the present utility model.

[0024] In the figure: 1. Base; 2. Support plate; 3. Connecting plate; 4. First motor; 5. Main gear; 6. Winding assembly; 601. Gear disk; 602. Winding turntable; 603. Connecting gasket; 604. Connecting piece; 605. Fixed frame; 606. Limiting rod; 607. First spring; 7. Support assembly; 701. Connecting rod; 702. Sub-gear; 703. Limiting disk; 8. Wire feeding assembly; 801. Fixed rod; 802. Limiting block; 803. Bolt; 804. Wire feeding disk; 805. Second spring; 806. Connecting block; 9. Clamping assembly; 901. Base plate; 902. Handle; 903. Bi-directional lead screw; 904. Threaded sleeve rod; 905. Main clamping turntable; 10. Second motor; 11. Rotating rod; 12. Sub-clamping turntable; 13. Winding magnetic ring. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0026] Please refer to Figures 1 to 6, the present utility model provides a technical solution: a magnetic ring coil winding device, which includes a base 1. A support plate 2 is fixedly connected to the top of the base 1. A connecting plate 3 is fixedly connected to the top of the support plate 2. One end of the connecting plate 3 horizontally penetrates through a first motor 4. The output shaft of the first motor 4 is embedded inside a main gear 5. A winding component 6 is meshed with the outside of the main gear 5. A support component 7 is meshed with the outside perimeter of the winding component 6. A wire feeding component 8 is embedded at one end of the connecting plate 3. A clamping component 9 is fixedly connected to one side of the top of the base 1. A second motor 10 is embedded at the bottom of the base 1. The output shaft of the second motor 10 is connected to a rotating rod 11. One end of the rotating rod 11 is fixedly connected to a secondary clamping turntable 12. The inner side of the secondary clamping turntable 12 is in contact with a winding magnetic ring 13.

[0027] The winding component 6 includes a gear disc 601 meshed with the main gear 5. One end of the gear disc 601 is fixedly connected to a winding turntable 602. A connecting gasket 603 is installed at the upper part of the docking part opened on the winding turntable 602 and the gear disc 601. A connecting piece 604 is installed at the lower part of the docking part opened on the winding turntable 602 and the gear disc 601. One end of the connecting piece 604 is installed with a fixing frame 605. A limiting rod 606 horizontally penetrates through the center of the fixing frame 605. The limiting rod 606 horizontally penetrates through the inside of a first spring 607.

[0028] The support component 7 includes a secondary gear 702 meshed with the gear disc 601. A connecting rod 701 horizontally penetrates through the inside of the secondary gear 702. One end of the connecting rod 701 is installed with a limiting disc 703.

[0029] The wire feeding component 8 includes a fixing rod 801 embedded at one end of the connecting plate 3. A limiting block 802 is fixedly connected to the outer end of the fixing rod 801. One end of the fixing rod 801 is threadedly connected with a bolt 803. A wire feeding disc 804 is rotatably connected to the outside of the fixing rod 801. Four sides of the inner end of the wire feeding disc 804 are evenly fixedly connected with second springs 805. One end of each second spring 805 is fixedly connected with a connecting block 806.

[0030] The clamping component 9 includes a bottom plate 901 fixedly connected to the top of the base 1. A handle 902 is embedded at one end of the bottom plate 901. One end of the handle 902 is fixedly connected to a bidirectional lead screw 903. A threaded sleeve rod 904 is rotatably connected to the outside of the bidirectional lead screw 903. One end of the threaded sleeve rod 904 is rotatably connected to a main clamping turntable 905.

[0031] In this embodiment, as Figure 1 and Figure 2 shown, the first motor 4 and the main gear 5 form a rotating structure, and the main gear 5 and the gear disc 601 form a meshing transmission structure; through this design, the device can perform the winding work normally, and the winding process will not be affected by other components, which fully guarantees the production efficiency of the magnetic ring coil.

[0032] In this embodiment, as shown in Figure 1 and Figure 2 , a groove is formed on the outer part of the winding turntable 602, and a slot is formed in the groove. Through this design, a certain limiting effect can be exerted on the wire, preventing the wire from knotting or shifting in position, ensuring the production efficiency of the magnetic ring coil. At the same time, the wire can pass through the slot for winding work, enabling the winding work to proceed continuously and stably.

[0033] In this embodiment, as shown in Figure 1 and Figure 3 , the limiting rod 606 and the first spring 607 form an elastic structure. Through this design, it replaces the original nut fixing effect, enabling the magnetic ring coil to be quickly disassembled after the winding work is completed, increasing the work efficiency. Moreover, through the elastic deformation of the first spring 607, a stable fixing effect can be achieved at the docking part, preventing the device from slipping, and increasing a certain stability.

[0034] In this embodiment, as shown in Figure 1 , Figure 2 and Figure 4 , the secondary gear 702 and the gear disk 601 form a meshing transmission structure, and one end of the limiting disk 703 is attached to one end of the winding turntable 602. Through this design, a good limiting and fixing effect can be exerted on the gear disk 601 and the winding turntable 602, ensuring that the winding process can proceed continuously and stably without device detachment. At the same time, it can also prevent the wire from falling off during the winding process, increasing the production efficiency and stability, and preventing the device from slipping and causing harm to the staff, increasing the safety.

[0035] In this embodiment, as shown in Figure 1 , Figure 2 and Figure 5 , the second spring 805 and the connecting block 806 form an elastic structure. Through this design, it replaces the process of manual winding first, saving time cost and labor, increasing the work efficiency. At the same time, it can further limit the wire, enabling the wire to accurately enter the groove formed on the outer part of the winding turntable 602, preventing the wire from being damaged due to different positions during the wire release process, ensuring that the length and position of the released wire are accurate, meeting the requirements of the production process and product quality.

[0036] In this embodiment, as shown in Figure 1 and Figure 6As shown, the handle 902 and the bidirectional lead screw 903 form a rotating structure, and the main clamping turntable 905 and the auxiliary clamping turntable 12 form a linkage structure through the cooperation between the second motor 10 and the rotating rod 11; through this design, the magnetic ring can be effectively fixed during the winding process and will not fall off. At the same time, during the winding process, each part can be wound by rotating, and the wire will not be repeatedly wound in one position, increasing the production accuracy and work efficiency.

[0037] The usage method and advantages of the present utility model: For this magnetic ring coil winding device, during use, the working process is as follows:

[0038] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 shown, first, the wire-releasing reel 804 filled with wires is rotatably connected to the fixed rod 801, and the rotating bolt 803 is rotated to limit the wire-releasing reel 804. The handle 902 is rotated, and the handle 902 will drive the bidirectional lead screw 903 to rotate, so that the threaded sleeve rod 904 drives the main clamping turntable 905 to move towards each other. At this time, the winding magnetic ring 13 is placed inside the main clamping turntable 905 and the auxiliary clamping turntable 12 to play a role in limiting and fixing the winding magnetic ring 13. One end of the wire is passed through the groove and placed on the winding magnetic ring 13 through the slot hole. The first motor 4 is turned on, and the output shaft of the first motor 4 will drive the main gear 5 to rotate, and the gear disk 601 meshing with the main gear 5 will also rotate, thereby driving the winding turntable 602 to rotate. At this time, the auxiliary gear 702 and the limiting disk 703 will also rotate to play a certain role in limiting and fixing the gear disk 601 and the winding turntable 602. The second motor 10 is turned on, and the second motor 10 will drive the rotating rod 11 and the auxiliary clamping turntable 12 to rotate, so that the winding magnetic ring 13 rotates to facilitate winding each part. When the wire in the wire-releasing reel 804 decreases, the second spring 805 will extend, so that the connecting block 806 moves horizontally to push the wire to the same position as the groove of the winding turntable 602, avoiding the situation that the wire is damaged due to friction caused by different wire positions. When the winding work is completed, the limiting rod 606 is pulled, and the first spring 607 will contract, so that the limiting rod 606 disengages from the notch of the connecting piece 604, the gear disk 601 and the winding turntable 602. At this time, the docking part can be opened, and the winding magnetic ring 13 can be taken out.

[0039] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring coil winding device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a support plate (2), the top of the support plate (2) is fixedly connected with a connecting plate (3), one end of the connecting plate (3) horizontally penetrates through a first motor (4), the output shaft of the first motor (4) is embedded inside the main gear (5), the outside of the main gear (5) is meshed with a winding component (6), the outside of the winding component (6) is meshed with a support component (7) around its perimeter, one end of the connecting plate (3) is embedded with a wire releasing component (8), one side of the top of the base (1) is fixedly connected with a clamping component (9), the bottom of the base (1) is embedded with a second motor (10), the output shaft of the second motor (10) is connected with a rotating rod (11), one end of the rotating rod (11) is fixedly connected with a secondary clamping turntable (12), and the inner side of the secondary clamping turntable (12) is attached to a winding magnetic ring (13). The winding component (6) includes a gear disc (601) meshed with the main gear (5), one end of the gear disc (601) is fixedly connected with a winding turntable (602), a connecting gasket (603) is installed at the upper part of the docking part opened by the winding turntable (602) and the gear disc (601), a connecting piece (604) is installed at the lower part of the docking part opened by the winding turntable (602) and the gear disc (601), one end of the connecting piece (604) is installed with a fixing frame (605), a limiting rod (606) horizontally penetrates through the center of the fixing frame (605), and the limiting rod (606) horizontally penetrates through the inside of a first spring (607). The support component (7) includes a secondary gear (702) meshed with the gear disc (601), a connecting rod (701) horizontally penetrates through the inside of the secondary gear (702), and a limiting disc (703) is installed at one end of the connecting rod (701). The wire releasing component (8) includes a fixing rod (801) embedded at one end of the connecting plate (3), a limiting block (802) is fixedly connected to the outer end of the fixing rod (801), one end of the fixing rod (801) is threadedly connected with a bolt (803), a wire releasing disc (804) is rotatably connected to the outside of the fixing rod (801), a second spring (805) is uniformly fixedly connected to the perimeter of the inner side of one end of the wire releasing disc (804), and one end of the second spring (805) is fixedly connected with a connecting block (806). The clamping component (9) includes a bottom plate (901) fixedly connected to the top of the base (1), a handle (902) is embedded at one end of the bottom plate (901), one end of the handle (902) is fixedly connected with a bidirectional lead screw (903), a threaded sleeve rod (904) is rotatably connected to the outside of the bidirectional lead screw (903), and one end of the threaded sleeve rod (904) is rotatably connected with a main clamping turntable (905).

2. The toroidal coil winding device according to claim 1, characterized in that: The first motor (4) and the main gear (5) form a rotating structure, and the main gear (5) and the gear disc (601) form a meshing transmission structure.

3. A magnetic ring coil winding device according to claim 1, characterized in that: The outside of the winding turntable (602) is provided with a groove, and a slot hole is opened in the groove.

4. A magnetic ring coil winding device according to claim 1, characterized in that: The limiting rod (606) and the first spring (607) form an elastic structure.

5. A magnetic ring coil winding device according to claim 1, characterized in that: The secondary gear (702) and the gear disc (601) form a meshing transmission structure, and one end of the limiting disc (703) is attached to one end of the winding turntable (602).

6. The toroidal coil winding device according to claim 1, wherein: The second spring (805) and the connecting block (806) form an elastic structure.

7. A magnetic ring coil winding device according to claim 1, characterized in that: The handle (902) and the bidirectional lead screw (903) form a rotating structure, and a linkage structure is formed between the main clamping turntable (905) and the secondary clamping turntable (12) through the cooperation between the second motor (10) and the rotating rod (11).

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