Industrial water curtain dust removal device
By designing a water curtain dust removal device containing coarse filtration, fine filtration and circulation components, the problems of high maintenance costs, safety hazards and large water consumption are solved, and efficient flue gas filtration and water resource recycling are achieved, reducing the environmental impact of the device.
Patent Information
- Application Number
- CN202421992093.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing water curtain dust removal device has problems with high maintenance costs, safety hazards, large water consumption and environmental impact.
An industrial water curtain dust removal device including coarse filter components, fine filter components and circulation components is designed to disperse the flue gas through the coarse filter components, the fine filter components filter the flue gas multiple times, and use the circulating components to realize the recycling of water to reduce waste of water resources.
It realizes efficient filtration of flue gas, reduces maintenance costs, reduces safety hazards, saves water resources, and reduces the impact on the environment.
Smart Images

Figure CN223144400U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water curtain dust removal, and particularly relates to an industrial water curtain dust removal device. Background Art
[0002] As an efficient air purification device, the water curtain dust removal machine on the market now reflects the effective control and treatment of environmental pollution in its working principle and structural design. The working principle of the water curtain dust removal machine is mainly based on the full mixing of the water curtain and the dust-containing air. By using the combination of water droplets and particulate matter in the soot, the dust can be removed, thereby improving the dust removal efficiency. Specifically, modern designed water curtain dust removal equipment pays more attention to efficiency and effect. For example, some designs incorporate humidifying wet membranes and air guiding structures, which can further improve the dust removal efficiency and ensure air circulation. In addition, some devices are also equipped with air outlets, air inlets, corresponding air guiding vanes and auxiliary baffles, which all make the dust removal process more efficient and stable. The water curtain dust removal machine is applicable to a variety of scenarios, such as environments with a lot of waste gas generated in petrochemical industry, machinery manufacturing factories, spraying workshops, laser cutting, etc.
[0003] At the present stage, the curtain dust removal device effectively reduces the dust content in the air and protects workers from harmful substances. In addition, it can also reduce environmental pollution and improve air quality. However, although the water curtain machine has many advantages, it also has the following disadvantages: 1. High maintenance cost. The filter screen in the water curtain machine dust removal system needs to be cleaned and replaced regularly to maintain the efficient operation of the system. The workload of cleaning and replacing the filter screen is relatively large, and a certain amount of manpower and time need to be invested; 2. There are potential safety hazards. Although the water curtain machine can adsorb waste paint and waste gas and prevent the fire risk caused by spraying, if the circulating water system is not smooth and the flow rate, flow velocity and pressure control are unreasonable, the paint mist, some particles and fluff in the spraying room cannot be taken away in time, and the environment cannot be purified; 3. High water consumption. The working principle of the water curtain machine is to use self-priming and circulating filtration by a water pump. Although it saves electricity, compared with some special working environments, the water consumption of the water curtain machine is relatively large; 4. Impact on the environment. The water curtain machine requires a large amount of water during use, which may cause a certain burden on the environment. In addition, if the waste water is not properly treated, it may cause environmental pollution; 5. Limited adaptability. For some special operations, the water curtain machine may not be able to provide effective dust removal effect. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is that the existing equipment has problems such as high maintenance cost, potential safety hazards, high water consumption and impact on the environment.
[0005] To solve the above technical problems, the technical solution adopted by the present utility model is as follows: An industrial water curtain dust removal device includes a housing and a coarse filter assembly disposed inside the housing. The coarse filter assembly is used for dispersing flue gas and filtering. It further includes a fine filter assembly disposed inside the housing, which is used for filtering the flue gas during the rising process multiple times. And a circulation assembly is disposed below the housing, which is used for recycling the filtered water. An air inlet and an air outlet are respectively opened on the outer side of the housing.
[0006] Further, an intermediate vertical plate is fixedly connected inside the housing, and the intermediate vertical plate divides the inside of the housing into a coarse filter chamber and a fine filter chamber.
[0007] Further, the coarse filter assembly includes a gas blocking baffle, a water curtain overflow plate, and an overflow water tray. The air inlet is disposed on one side of the coarse filter chamber. The gas blocking baffle is fixedly connected to the inner wall surface of the coarse filter chamber and is adapted to the air inlet. The water curtain overflow plate is fixedly connected to the side of the intermediate vertical plate close to the coarse filter chamber. An overflow water groove is opened at the upper end of the water curtain overflow plate. The overflow water tray is fixedly connected to the side wall surface of the coarse filter chamber and is adapted to the water curtain overflow plate.
[0008] Further, the fine filter assembly includes a spray water curtain plate, spray heads, a breathable water blocking plate, and an upper cover plate. The spray water curtain plates are respectively fixedly connected to the inner wall surfaces of the fine filter chamber. The breathable water blocking plate is fixedly connected inside the fine filter chamber. The upper cover plate is fixedly connected to the upper end of the housing. The spray heads are disposed between the breathable water blocking plate and the spray water curtain plate and are sequentially connected through conduits. A filter screen is provided between the breathable water blocking plate and the upper cover plate.
[0009] Further, the circulation assembly includes a water tank and a water pump. The water tank is fixedly connected to one side outside the housing and is communicated with the inside of the housing. The water pump is disposed at the upper end of the water tank. The water pump is respectively communicated with the overflow water groove and the spray heads through conduits.
[0010] Further, the height of the overflow water tray is lower than the bottom end of the water curtain overflow plate, and the lowest end of the overflow water tray extends beyond the lowest end of the water curtain overflow plate.
[0011] Further, the spray water curtain plates are arranged in three groups and are spaced along the longitudinal axis.
[0012] Further, the spray heads are arranged in five groups and are spaced along the horizontal axis.
[0013] Further, the filter screen is arranged in a pull-out manner and is made of glass fiber cotton material. Glass fiber cotton has better chemical stability than other materials.
[0014] After adopting the above structure, the beneficial effects of the present utility model are as follows:
[0015] (1) Through the setting of the coarse filtration component, the flue gas is evenly diffused around, so as to avoid the situation that the waste flue gas directly hits the first water curtain flow and destroys it, resulting in uneven filtration and unsatisfactory effects.
[0016] (2) Through the setting of the fine filtration component, the flue gas during the rising process is filtered and adsorbed multiple times to ensure the cleanliness of the flue gas filtration.
[0017] (3) Through the setting of the circulation component and the water tank and the water pump, the water is recycled to prevent waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model.
[0019] Figure 1 It is a schematic diagram of the whole of the present utility model;
[0020] Figure 2 It is a schematic diagram of the whole of the present utility model;
[0021] Figure 3 It is a schematic half-section of the present utility model Figure 1 ;
[0022] Figure 4 It is a schematic half-section of the present utility model Figure 2 .
[0023] In the drawings: 0, housing; 1, air inlet; 2, air blocking baffle; 3, water curtain overflow plate; 4, overflow tank; 5, air outlet; 6, upper cover plate; 7, filter screen; 8, air-permeable and water-blocking plate; 9, spray head; 10, spray water curtain plate; 11, water pump; 12, water tank; 13, intermediate vertical plate; 14, overflow support plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] As shown in Figure 1-2 -3-4, an industrial water curtain dust removal device includes a housing 0 and a coarse filtration component arranged inside the housing 0. The coarse filtration component is used for dispersing the flue gas and filtering; it also includes a fine filtration component arranged inside the housing 0. The fine filtration component is used for filtering the flue gas during the rising process multiple times; and a circulation component arranged below the housing 0. The circulation component is used for recycling the filtered water. The housing 0 is respectively provided with an air inlet 1 and an air outlet 5 on the outside.
[0025] Among them, an intermediate vertical plate 13 is fixedly connected inside the housing 0. The intermediate vertical plate 13 divides the inside of the housing 0 into a coarse filtration chamber and a fine filtration chamber.
[0026] As shown in Figure 4As shown, the coarse filtration component includes an air-blocking baffle 2, a water curtain overflow plate 3, and an overflow water tray 14. The air inlet 1 is arranged on one side of the coarse filtration chamber. The air-blocking baffle 2 is fixedly connected to the inner wall surface of the coarse filtration chamber and is adapted to the air inlet 1. The water curtain overflow plate 3 is fixedly connected to one side of the middle vertical plate 13 close to the coarse filtration chamber. An overflow water groove 4 is opened at the upper end of the water curtain overflow plate 3. The overflow water tray is fixedly connected to the side wall surface of the coarse filtration chamber and is adapted to the water curtain overflow plate 3.
[0027] Among them, the height of the overflow water tray 14 is lower than the bottom end of the water curtain overflow plate, and the lowermost end of the overflow water tray 14 extends beyond the lowermost end of the water curtain overflow plate 3. Through the setting of the coarse filtration component, the flue gas is evenly diffused around, so as to avoid the situation that the waste flue gas directly hits the first water curtain and destroys the water flow, resulting in uneven filtration and unsatisfactory effects.
[0028] As Figure 3-4 shown, the fine filtration component includes a spray water curtain plate 10, a spray head 9, a breathable water-blocking plate 8, and an upper cover plate 6. The spray water curtain plates are respectively fixedly connected to the inner wall surface of the fine filtration chamber. The breathable water-blocking plate 8 is fixedly connected inside the fine filtration chamber. The upper cover plate 6 is fixedly connected to the upper end of the housing 0. The spray head 9 is arranged between the breathable water-blocking plate 8 and the spray water curtain plate 10, and the spray head 9 is sequentially connected through a conduit. A filter screen 7 is arranged between the breathable water-blocking plate 8 and the upper cover plate 6.
[0029] Among them, the spray water curtain plate 10 is arranged in three groups and is spaced along the longitudinal axis. The spray head 9 is arranged in five groups and is spaced along the transverse axis. The filter screen 7 is arranged in a pull-out manner and is made of fiberglass cotton material. Through the setting of the fine filtration component, the flue gas in the rising process is filtered and adsorbed multiple times to ensure the cleanliness of the flue gas filtration.
[0030] As Figure 4 shown, the circulation component includes a water tank 12 and a water pump 11. The water tank 12 is fixedly connected to one side outside the housing 0. The water tank 12 and the housing 0.
[0031] Among them, through the setting of the circulation component and the setting of the water tank 12 and the water pump 11, the water is recycled to prevent waste of water resources.
[0032] Among them, the usage method of an industrial water curtain dust removal device is as follows:
[0033] 1) Gas dust particles enter from the air inlet 1. When they encounter the air-blocking baffle 2, the flue gas is evenly diffused around, avoiding the situation that the waste flue gas directly hits the water curtain overflow plate 3 and then destroys the first water curtain water flow, resulting in uneven filtration and unsatisfactory effects.
[0034] 2) The waste flue gas starts the first filtration through the water curtain formed by the water overflowing from the first water curtain overflow plate 3 and overflowing from the overflow water tank 4. After the filtration is completed, it reaches below the spray water curtain plate 10 along the space under the middle vertical plate, and the waste flue gas rises; then the second filtration is carried out, and it is filtered through three water curtains formed by the water sprayed from the upper spray.
[0035] 3) The waste flue gas continues to rise and is filtered for the third time through the umbrella-shaped spray formed by the spray heads arranged in a row. After the filtration is completed, it passes through the air-permeable holes of the air-permeable water-blocking plate 8, and then is finally filtered by the filter net 7 and discharged through the air outlet 5.
[0036] Among them, during the above process, the water in the water tank 12 is filled into the overflow water tank 4 and the spray heads 9 by the water pump 11 to ensure repeated use in a cycle.
[0037] When specifically implemented, when harmful gases need to be filtered, neutralizing agents are added to the circulating components in the water curtain machine to achieve the effect of neutralizing harmful gases and making the emissions meet the standards.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents. Generally speaking, if those of ordinary skill in the art are inspired by it and design similar structural methods and embodiments without creative efforts without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.
Claims
1. An industrial water curtain dust removal device, characterized in that: It includes a housing, and a coarse filtration component disposed inside the housing, where the coarse filtration component is used to disperse flue gas and filter it; it also includes a fine filtration component disposed inside the housing, where the fine filtration component is used to filter the flue gas during its upward movement multiple times; and a circulation component disposed below the housing inside, where the circulation component is used to recycle the filtered water. An air inlet and an air outlet are respectively provided on the outer side of the housing; An intermediate vertical plate is fixedly connected inside the housing, and the intermediate vertical plate divides the inside of the housing into a coarse filtration chamber and a fine filtration chamber.
2. The industrial water curtain dust removal device according to claim 1, wherein: The coarse filtration component includes a gas blocking baffle, a water curtain overflow plate, and an overflow water tray. The air inlet is provided on one side of the coarse filtration chamber. The gas blocking baffle is fixedly connected to the inner wall surface of the coarse filtration chamber, and the gas blocking baffle is adapted to the air inlet. The water curtain overflow plate is fixedly connected to the side of the intermediate vertical plate close to the coarse filtration chamber. An overflow water groove is provided at the upper end of the water curtain overflow plate. The overflow water tray is fixedly connected to the side wall surface of the coarse filtration chamber, and the overflow water tray is adapted to the water curtain overflow plate.
3. The industrial water curtain dust removal device according to claim 2, wherein: The height of the overflow water tray is lower than the bottom end of the water curtain overflow plate, and the lowest end of the overflow water tray extends beyond the lowest end of the water curtain overflow plate.
4. An industrial water curtain dust removal device according to claim 1, characterized in that: The fine filtration component includes a spray water curtain plate, spray heads, a breathable water blocking plate, and an upper cover plate. The spray water curtain plate is respectively fixedly connected to the inner wall surface of the fine filtration chamber. The breathable water blocking plate is fixedly connected inside the fine filtration chamber. The upper cover plate is fixedly connected to the upper end of the housing. The spray heads are disposed between the breathable water blocking plate and the spray water curtain plate, and the spray heads are sequentially connected through conduits. A filter screen is provided between the breathable water blocking plate and the upper cover plate.
5. An industrial water curtain dust removal device according to claim 4, characterized in that: The spray water curtain plates are arranged in three groups and spaced along the longitudinal axis. The spray heads are arranged in five groups and spaced along the transverse axis.
6. An industrial water curtain dust removal device according to claim 4, characterized in that: The filter screen is arranged in a pull-out manner, and the filter screen is made of fiberglass wool.
7. The industrial water curtain dust removal device according to claim 1, characterized in that: The circulation component includes a water tank and a water pump. The water tank is fixedly connected to one side outside the housing. The water tank is communicated with the inside of the housing. The water pump is disposed at the upper end of the water tank. The water pump is respectively communicated with the overflow water groove and the spray heads through conduits.