Efficient soot blower for SCR (Selective Catalytic Reduction) denitration reactor
By designing an efficient soot blowing device for SCR denitrification reactors, the problem that the brush cannot move and affects the cleaning effect is solved, and efficient cleaning and dust filtration of the catalyst layer is achieved, improving the cleaning effect and protecting the environment.
Patent Information
- Application Number
- CN202422425266.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The brush cannot move during the cleaning process of the existing SCR denitrification reactor, which affects the cleaning effect of the catalyst layer.
An efficient soot blowing device including a cleaning mechanism and a dust removal mechanism is designed. The cleaning mechanism enables the cleaning roller to move left and right and rotate through the cooperation of a screw, mounting block, gear, and rack. The dust removal mechanism filters the dust through components such as absorption pipe, suction pump, filter plate, etc. to prevent discharge.
Efficient cleaning of the catalyst layer is achieved, cleaning effect is improved, and dust pollution is prevented through dust removal mechanisms.
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Figure CN223144475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of SCR denitration, in particular to an efficient soot blowing device for an SCR denitration reactor. Background Technique
[0002] SCR is the selective catalytic reduction technology, which means that in the presence of a catalyst and oxygen, NH3 preferentially reacts with NOx for reduction and removal, generating nitrogen and water, and does not undergo an oxidation reaction with the oxygen in the flue gas. SCR has a high denitration efficiency. It is a mature denitration process and the most widely used denitration technology. At present, the dust cleaning of most SCR denitration reactors is completed through soot blowing equipment.
[0003] In the prior art, the patent document with the publication number of CN216537817U discloses an efficient soot blowing device for an SCR denitration reactor. This device is convenient for soot blowing and cleaning the dead corner positions of the catalyst layer to prevent dust residue; however, the brush of this device cannot move during the cleaning process, thus affecting the cleaning effect of the catalyst layer. Content of the Utility Model
[0004] The purpose of the utility model is to provide an efficient soot blowing device for an SCR denitration reactor, which solves the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: An efficient soot blowing device for an SCR denitration reactor, including a fuselage; a first box door hermetically arranged at the front of the fuselage; a fan fixedly installed on the left side of the fuselage through a mounting plate; a treatment box fixedly installed on the right side of the fuselage; a catalyst layer arranged inside the fuselage; an air disk fixedly installed inside the fuselage through a mounting column; a motor fixedly installed on the left side of the fuselage through a mounting plate; and a connection component arranged inside the fuselage. The connection component includes a cleaning mechanism arranged inside the fuselage. A dust removal mechanism is arranged on the right side of the fuselage. The output end of the fan is communicated with the air disk through an air duct.
[0006] Preferably, the cleaning mechanism includes a lead screw fixedly connected to the output end of the motor. An installation block is threadedly connected to the outer wall of the lead screw. An installation frame is provided at the bottom of the installation block. A connecting rod is fixedly connected to the side wall of the installation block. A sliding rod is fixedly connected to the inner wall of the fuselage. A rotating shaft is rotatably connected to the inside of the installation frame through a bearing. A cleaning roller is fixedly connected to the outer wall of the rotating shaft. A gear is fixedly connected to one end of the rotating shaft. A rack is fixedly connected to the inner wall of the fuselage. A positioning groove is formed at the bottom of the installation block. A positioning block is clamped to the inner wall of the positioning groove. A groove is formed in the inner wall of the positioning groove. A clamping block is clamped to the inner wall of the groove. A first clamping groove is formed on the outer side of the positioning block. A rotating rod is rotatably connected to one side of the installation block through a bearing. One end of the rotating rod is movably connected to a clamping rod. A limiting block is fixedly connected to the outer end of the clamping rod. A spring is fixedly connected to the outer side of the rotating rod. A second clamping groove is formed on one side of the installation block.
[0007] Preferably, the dust removal mechanism includes an absorption pipe communicated with the left side of the processing box. An absorption head is communicated with one end of the absorption pipe away from the processing box. A collection box is arranged inside the processing box. A second box door is hermetically arranged at the front of the processing box. A processing pipe is communicated with the right side of the processing box. A filter plate is detachably connected inside the processing pipe. A connecting pipe is communicated with the right side of the processing pipe. An air suction pump is fixedly installed on the right side of the processing box through a mounting plate.
[0008] Preferably, the lead screw is rotatably connected to the fuselage through a bearing. The number of the installation blocks is two, symmetrically distributed inside the fuselage, and one side of the installation block is slidably connected to the outer wall of the sliding rod. The gear is meshed with the rack. Through the cooperation of the lead screw, the installation block, the gear, the rack and the installation frame, the cleaning roller can rotate during the left and right movement, so that the cleaning roller can have a better cleaning effect on the catalyst layer.
[0009] Preferably, the clamping rod is clamped with the first clamping groove. One end of the spring away from the rotating rod is fixedly connected to the limiting block. The clamping block is fixedly connected to the positioning block. Through the cooperation of the positioning block, the positioning groove, the groove, the clamping block, the rotating rod, the clamping rod, the spring and the first clamping groove, it is convenient for manual disassembly of the installation frame, so that it is convenient for manual cleaning of the cleaning roller arranged inside the installation frame, and thus the cleaning effect of the cleaning roller can be better.
[0010] Preferably, the second clamping groove is clamped with the clamping rod. The bottom of the positioning block is fixedly connected to the installation frame. Through the second clamping groove and the clamping rod, the rotating rod can stay outside the positioning block, so that the hands of the operator can be freed, and it is more convenient for manual disassembly and assembly of the installation frame.
[0011] Preferably, one end of the connecting pipe is communicated with the input end of the suction pump. Through the cooperation of the absorption pipe, the absorption head, the suction pump, the treatment box, the treatment pipe, the filter plate and the connecting pipe, the dust generated during the soot blowing process can be filtered, and the discharge of dust can be prevented from affecting the external environment.
[0012] Compared with the prior art, the high-efficiency soot blowing device for the SCR denitration reactor of the present invention has the following beneficial effects: 1. By setting up the cleaning mechanism, under the action of the lead screw, the mounting block, the gear, the rack and the mounting frame, the cleaning roller can rotate during the left and right movement, so that the cleaning roller can have a better cleaning effect on the catalyst layer. Under the action of the positioning block, the positioning groove, the groove, the clamping block, the rotating rod, the clamping rod, the spring and the first clamping groove, it is convenient for manual disassembly of the mounting frame, so that it is convenient for manual cleaning of the cleaning roller arranged inside the mounting frame, so that the cleaning effect of the cleaning roller can be better; 2. By setting up the dust removal mechanism, under the action of the absorption pipe, the absorption head, the suction pump, the treatment box, the treatment pipe, the filter plate and the connecting pipe, the dust generated during the soot blowing process can be filtered, and the discharge of dust can be prevented from affecting the external environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present invention;
[0014] Figure 2 is a schematic cross-sectional structural diagram of the present invention;
[0015] Figure 3 is a schematic structural diagram of the cleaning mechanism in the present invention;
[0016] Figure 4 is a partial structural diagram of the cleaning mechanism in the present invention;
[0017] Figure 5 is a schematic structural diagram of the dust removal mechanism in the present invention;
[0018] In the figure: 1, fuselage; 2, first box door; 3, connection assembly; 31, cleaning mechanism; 311, lead screw; 312, mounting block; 313, mounting frame; 314, connecting rod; 315, sliding rod; 316, rotating shaft; 317, cleaning roller; 318, gear; 319, rack; 3110, positioning groove; 3111, positioning block; 3112, groove; 3113, clamping block; 3114, first clamping groove; 3115, rotating rod; 3116, clamping rod; 3117, spring; 3118, second clamping groove; 32, dust removal mechanism; 321, absorption pipe; 322, absorption head; 323, collection box; 324, treatment pipe; 325, filter plate; 326, connecting pipe; 327, suction pump; 4, fan; 5, air disc; 6, catalyst layer; 7, treatment box; 8, motor. Detailed implementation manners
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model. Embodiment 1
[0020] As Figures 1-5 shown, a high-efficiency soot blowing device for an SCR denitration reactor described in this embodiment includes a fuselage 1, a first box door 2 hermetically arranged at the front of the fuselage 1, a fan 4 fixedly installed on the left side of the fuselage 1 through a mounting plate, a treatment box 7 fixedly installed on the right side of the fuselage 1, a catalyst layer 6 arranged inside the fuselage 1, an air disk 5 fixedly installed inside the fuselage 1 through a mounting column, a motor 8 fixedly installed on the left side of the fuselage 1 through a mounting plate, and a connection component 3 arranged inside the fuselage 1. The connection component 3 includes a cleaning mechanism 31 arranged inside the fuselage 1, and a dust removal mechanism 32 arranged on the right side of the fuselage 1. The output end of the fan 4 is communicated with the air disk 5 through an air duct. The cleaning mechanism 31 includes a lead screw 311 fixedly connected to the output end of the motor 8. A mounting block 312 is threadedly connected to the outer wall of the lead screw 311. A mounting frame 313 is arranged at the bottom of the mounting block 312. A connecting rod 314 is fixedly connected to the side wall of the mounting block 312. A sliding rod 315 is fixedly connected to the inner wall of the fuselage 1. A rotating shaft 316 is rotatably connected to the inside of the mounting frame 313 through a bearing. A cleaning roller 317 is fixedly connected to the outer wall of the rotating shaft 316. A gear 318 is fixedly connected to one end of the rotating shaft 316. A rack 319 is fixedly connected to the inner wall of the fuselage 1. A positioning groove 3110 is formed at the bottom of the mounting block 312. A positioning block 3111 is clamped to the inner wall of the positioning groove 3110. A groove 3112 is formed in the inner wall of the positioning groove 3110. A clamping block 3113 is clamped to the inner wall of the groove 3112. A first card slot 3114 is formed on the outside of the positioning block 3111. A rotating rod 3115 is rotatably connected to one side of the mounting block 312 through a bearing. One end of the rotating rod 3115 is movably connected to a clamping rod 3116. A limiting block is fixedly connected to the outer end of the clamping rod 3116. A spring 3117 is fixedly connected to the outside of the rotating rod 3115. A second card slot 3118 is formed on one side of the mounting block 312.
[0021] In this embodiment, the lead screw 311 is rotatably connected to the fuselage 1 through a bearing. There are two mounting blocks 312, which are symmetrically distributed inside the fuselage 1, and one side of the mounting block 312 is slidably connected to the outer wall of the slide bar 315. The gear 318 is meshed with the rack 319. Through the cooperation of the lead screw 311, the mounting block 312, the gear 318, the rack 319, and the mounting frame 313, the cleaning roller 317 can rotate during the left and right movement, so that the cleaning roller 317 can achieve a better cleaning effect on the catalyst layer 6.
[0022] Further, the clamping rod 3116 is clamped with the first clamping groove 3114. One end of the spring 3117 away from the rotating rod 3115 is fixedly connected to the limiting block, and the clamping block 3113 is fixedly connected to the positioning block 3111. Through the cooperation of the positioning block 3111, the positioning groove 3110, the groove 3112, the clamping block 3113, the rotating rod 3115, the clamping rod 3116, the spring 3117, and the first clamping groove 3114, it is convenient for manual disassembly of the mounting frame 313, so as to facilitate manual cleaning of the cleaning roller 317 arranged inside the mounting frame 313, and thus the cleaning effect of the cleaning roller 317 can be better.
[0023] Furthermore, the second clamping groove 3118 is clamped with the clamping rod 3116, and the bottom of the positioning block 3111 is fixedly connected to the mounting frame 313. Through the second clamping groove 3118 and the clamping rod 3116, the rotating rod 3115 can stay outside away from the positioning block 3111, so that the operator can free up his hands, and it is more convenient for the operator to disassemble and assemble the mounting frame 313.
[0024] When the catalyst layer 6 needs to be cleaned, the catalyst layer 6 can be blown away by the fan 4 and the air disk 5, and then the motor 8 drives the screw rod 311 to rotate back and forth. Since the two mounting blocks 312 are fixedly connected by the connecting rod 314, and one of the mounting blocks 312 is slidably connected to the outer wall of the sliding rod 315, the mounting block 312 threadedly connected to the outer wall of the screw rod 311 can be moved by rotating the screw rod 311, and then the mounting frame 313 set at the lower part of the mounting block 312 can be moved synchronously. By moving the mounting frame 313, the cleaning roller 317 can be moved synchronously, and the gear 318 and the rack 319 can move relative to each other, so that the cleaning roller 317 can rotate during the left and right movement, so that the cleaning roller 317 can have a better cleaning effect on the catalyst layer 6. Further, when the mounting frame 313 needs to be disassembled, When the user wants to remove the cleaning roller 317 from the cleaning roller 318, the cleaning roller 318 can be easily removed from the cleaning roller 318 by manually removing the cleaning roller 318 from the cleaning roller 318. Example 2
[0025] like Figures 1 to 5 As shown, on the basis of Example 1, in the high-efficiency soot blowing device for the SCR denitrification reactor described in this embodiment, the dust removal mechanism 32 includes an absorption pipe 321 connected to the left side of the processing box 7, the absorption pipe 321 is connected to an absorption head 322 at one end away from the processing box 7, a collecting box 323 is arranged inside the processing box 7, a second box door is sealed at the front of the processing box 7, a processing pipe 324 is connected to the right side of the processing box 7, a filter plate 325 is detachably connected to the inside of the processing pipe 324, a connecting pipe 326 is connected to the right side of the processing pipe 324, and an air suction pump 327 is fixedly installed on the right side of the processing box 7 through a mounting plate.
[0026] In this embodiment, one end of the connecting pipe 326 is connected to the input end of the suction pump 327. Through the cooperation of the absorption pipe 321, the absorption head 322, the suction pump 327, the processing box 7, the processing pipe 324, the filter plate 325, and the connecting pipe 326, the dust generated during the soot blowing process can be filtered to prevent the dust from being discharged and affecting the external environment.
[0027] When performing the soot blowing operation, through the cooperation of the suction pump 327, the connecting pipe 326, and the processing pipe 324, a negative pressure can be generated in the processing box 7. Under the action of the absorption pipe 321 and the absorption head 322, the dust generated during the soot blowing process in the fuselage 1 can be absorbed into the processing box 7. When the washed dust enters the processing box 7, under the action of gravity, the larger dust impurities will fall into the collection box 323. Subsequently, the smaller dust and other impurities will be absorbed into the processing pipe 324 and can be further processed through the filter plate 325, thereby achieving the dust removal effect.
[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient sootblowing device for an SCR denitration reactor, comprising a fuselage (1); a first box door (2) hermetically arranged at the front of the fuselage (1); a blower (4) fixedly installed on the left side of the fuselage (1) through a mounting plate; a processing box (7) fixedly installed on the right side of the fuselage (1); a catalyst layer (6) arranged inside the fuselage (1); an air disk (5) fixedly installed inside the fuselage (1) through a mounting column; a motor (8) fixedly installed on the left side of the fuselage (1) through a mounting plate; and a connection component (3) arranged inside the fuselage (1), characterized in that: The connecting component (3) includes a cleaning mechanism (31) arranged inside the fuselage (1), a dust removal mechanism (32) is arranged on the right side of the fuselage (1), and the output end of the fan (4) is communicated with the air disc (5) through an air duct.
2. The high-efficiency soot blowing device for an SCR denitration reactor according to claim 1, characterized in that: The cleaning mechanism (31) includes a lead screw (311) fixedly connected to the output end of the motor (8), an installation block (312) is threadedly connected to the outer wall of the lead screw (311), an installation frame (313) is arranged at the bottom of the installation block (312), a connecting rod (314) is fixedly connected to the side wall of the installation block (312), a sliding rod (315) is fixedly connected to the inner wall of the fuselage (1), a rotating shaft (316) is rotatably connected to the inside of the installation frame (313) through a bearing, a cleaning roller (317) is fixedly connected to the outer wall of the rotating shaft (316), a gear (318) is fixedly connected to one end of the rotating shaft (316), a rack (319) is fixedly connected to the inner wall of the fuselage (1), a positioning groove (3110) is opened at the bottom of the installation block (312), a positioning block (3111) is clamped to the inner wall of the positioning groove (3110), a groove (3112) is opened on the inner wall of the positioning groove (3110), a clamping block (3113) is clamped to the inner wall of the groove (3112), a first clamping groove (3114) is opened on the outside of the positioning block (3111), a rotating rod (3115) is rotatably connected to one side of the installation block (312) through a bearing, a clamping rod (3116) is movably connected to one end of the rotating rod (3115), a limiting block is fixedly connected to the outer end of the clamping rod (3116), a spring (3117) is fixedly connected to the outside of the rotating rod (3115), and a second clamping groove (3118) is opened on one side of the installation block (312).
3. The high-efficiency sootblowing device for an SCR denitration reactor according to claim 1, wherein: The dust removal mechanism (32) includes an absorption pipe (321) communicated with the left side of the processing box (7), an absorption head (322) is communicated with one end of the absorption pipe (321) away from the processing box (7), a collection box (323) is arranged inside the processing box (7), a second box door is hermetically arranged at the front of the processing box (7), a processing pipe (324) is communicated with the right side of the processing box (7), a filter plate (325) is detachably connected inside the processing pipe (324), a connecting pipe (326) is communicated with the right side of the processing pipe (324), and an air suction pump (327) is fixedly installed on the right side of the processing box (7) through a mounting plate.
4. The high-efficiency sootblowing device for an SCR denitration reactor according to claim 2, characterized in that: The lead screw (311) is rotatably connected to the fuselage (1) through a bearing, the number of the installation blocks (312) is two, which are symmetrically distributed inside the fuselage (1), and one side of the installation block (312) is slidably connected to the outer wall of the sliding rod (315), and the gear (318) is meshed with the rack (319).
5. The high-efficiency soot blowing device for an SCR denitration reactor according to claim 2, wherein: The clamping rod (3116) is clamped with the first clamping groove (3114), one end of the spring (3117) away from the rotating rod (3115) is fixedly connected to the limiting block, and the clamping block (3113) is fixedly connected to the positioning block (3111).
6. The high-efficiency soot blowing device for an SCR denitration reactor according to claim 2, wherein: The second card slot (3118) is engaged with the engaging rod (3116), and the bottom of the positioning block (3111) is fixedly connected to the mounting frame (313).
7. The high-efficiency sootblowing device for an SCR denitration reactor according to claim 3, wherein: One end of the connecting pipe (326) is communicated with the input end of the suction pump (327).
Citation Information
Patent Citations
Efficient soot blower for SCR (Selective Catalytic Reduction) denitration reactor
CN216537817U