Diamond micro-powder dispersion machine with timing switch
Through the combined design of inclined stainless steel sheet and vibration mechanism, the problems of low dispersion accuracy and low efficiency of diamond powder disperser are solved, and efficient automatic dispersion and timing feeding are achieved.
Patent Information
- Application Number
- CN202422310580.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing diamond micro powder disperser has poor dispersion accuracy, is prone to omissions, and requires manual replenishment of fillers, resulting in low dispersion efficiency.
The combination design of inclined stainless steel sheet, vibration mechanism and timing feeding mechanism is adopted. Through the high-frequency vibration and timing control of inclined stainless steel sheet, efficient dispersion and automatic feeding of diamond powder are achieved.
It improves the dispersion accuracy of diamond powder, reduces manual intervention, and improves dispersion efficiency.
Smart Images
Figure CN223144503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond micropowder processing equipment, and particularly relates to a diamond micropowder disperser with a timing switch. Background Technique
[0002] Diamond micropowder refers to diamond particles with a particle size finer than 54 microns. This kind of micropowder is produced by crushing and shaping diamond single crystal abrasive grains using special technological methods. Diamond micropowder has a very high hardness and good wear resistance, so it is widely used in fields such as cutting, grinding, drilling, and polishing. Because diamond micropowder has highly bonded particles, it is prone to agglomeration, making it difficult to fully play its role. Therefore, it needs to be dispersed during production. The following problems exist in the prior art:
[0003] Because the existing diamond micropowder disperser uses methods such as mechanical stirring and mechanical grinding, and uses strong mechanical forces such as impact, shear, and tension to break the agglomerates of diamond micropowder. However, this method requires injecting a large amount of diamond micropowder into the disperser for treatment at the same time, and the dispersion accuracy is poor, and it is easy to have omission problems, thus reducing the quality of diamond micropowder. At the same time, after a part of the diamond micropowder dispersion treatment is completed, manual secondary filling is required for the existing diamond micropowder disperser, and the machine cannot work during the intermediate idle time, resulting in a problem of reduced diamond micropowder dispersion efficiency. Summary of the Utility Model
[0004] The utility model provides a diamond micropowder disperser with a timing switch to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A diamond micropowder dispersing machine with a timing switch, comprising a dispersing machine housing. A timing feeding mechanism is arranged at the top of the dispersing machine housing. Four dispersing machine support legs are fixedly installed in a rectangular array at the bottom of the dispersing machine housing. An inclined stainless steel sheet 1 is fixedly installed on the upper right side of the inner wall of the dispersing machine housing. An inclined stainless steel sheet 2 is fixedly installed on the left side of the inner wall of the dispersing machine housing. The inclined stainless steel sheet 1 is located below the timing feeding mechanism. Side guard plates are fixedly installed on the front sides of the tops of the inclined stainless steel sheet 1 and the inclined stainless steel sheet 2. Vibration mechanisms are arranged below both the inclined stainless steel sheet 1 and the inclined stainless steel sheet 2. A fixed column is fixedly installed on the lower right side of the inner wall of the dispersing machine housing. An inclined blanking plate is fixedly installed at the left end of the fixed column. The inclined blanking plate is located at the lower right of the inclined stainless steel sheet 2. A splash-proof plate 1 is fixedly installed on the right side of the top of the inclined blanking plate. Guide side plates are fixedly installed on both the front and back of the left side of the top of the inclined blanking plate. A connecting rod is fixedly installed on the left side of the inclined blanking plate. A splash-proof plate 2 is fixedly installed at the left end of the connecting rod.
[0007] A further improvement of the technical solution of the present utility model lies in that: a blanking funnel is fixedly installed on the bottom of the inner wall of the dispersing machine housing. The blanking funnel is located at the lower left of the inclined blanking plate. A blanking pipe is fixedly connected to the center of the bottom of the dispersing machine housing. The inner circle of the blanking pipe is in communication with the inner cavity of the blanking funnel.
[0008] A further improvement of the technical solution of the present utility model lies in that: both of the two vibration mechanisms include brushless motors. Both of the two brushless motors are fixedly connected to the rear side of the inner wall of the dispersing machine housing, and the two brushless motors are respectively located below the inclined stainless steel sheet 1 and the inclined stainless steel sheet 2.
[0009] A further improvement of the technical solution of the present utility model lies in that: output shafts of both of the two brushless motors are fixedly installed with rotating rods. A plurality of fixed rods arranged front and back in a circular array are fixedly installed on the outer walls of the two rotating rods. The other ends of the plurality of fixed rods are all fixedly installed with knocking rubber balls. The plurality of knocking rubber balls included in the two rotating rods are respectively in contact with the bottoms of the inclined stainless steel sheet 1 and the inclined stainless steel sheet 2.
[0010] A further improvement of the technical solution of the present utility model lies in that: the timing feeding mechanism includes a timing control box, the timing control box is provided with a feeding channel penetrating up and down, the top of the timing control box is fixedly installed with an input pipe, the inner cavity of the input pipe communicates with the feeding channel, the feeding channel communicates with the inner cavity of the disperser housing, a timer is fixedly installed on the front side of the timing control box, a relay is fixedly installed on the front part of the left side of the timing control box, the output end of the timer is electrically connected to the input end of the relay through a wire, an electric push rod is fixedly installed at the center of the left side of the timing control box, and the output end of the relay is electrically connected to the input end of the electric push rod through a wire.
[0011] A further improvement of the technical solution of the present utility model lies in that: a rotating shaft is movably installed between the front and rear sides of the inner wall of the feeding channel, a baffle is fixedly installed on the outer wall of the rotating shaft, a limiting plate is fixedly installed on the left side of the inner wall of the feeding channel, the bottom left side of the baffle is lapped with the top of the limiting plate, the output end of the electric push rod penetrates into the inner cavity of the feeding channel and is movably installed with a telescopic rod, and the telescopic output end of the telescopic rod is movably connected to the bottom right side of the baffle.
[0012] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:
[0013] 1. The present utility model provides a diamond micro-powder disperser with a timing switch. Through the mutual cooperation between the inclined stainless steel sheet 1, the inclined stainless steel sheet 2, the vibration mechanism, and the inclined feeding plate, the diamond micro-powder can be vibrationally dispersed during the free-falling process, improving the dispersion accuracy of the diamond micro-powder and ensuring the quality of the diamond micro-powder.
[0014] 2. The present utility model provides a diamond micro-powder disperser with a timing switch. Through the mutual cooperation between the timing control box, the timer, the electric push rod, the telescopic rod, and the baffle, the diamond micro-powder disperser does not require manual replenishment of fillers and can perform timed feeding through the control of the timing switch, saving manpower and improving the processing efficiency of the diamond micro-powder. Description of the Drawings
[0015] Figure 1 is the overall schematic diagram of the structure of the present utility model;
[0016] Figure 2 is the front view sectional schematic diagram of the disperser housing of the structure of the present utility model;
[0017] Figure 3 is the schematic diagram of the vibration mechanism of the structure of the present utility model;
[0018] Figure 4 is the schematic diagram of the timing feeding mechanism of the structure of the present utility model;
[0019] Figure 5 This is a schematic rear sectional view of the timing control box of the structure of the present utility model.
[0020] In the figure: 1. Disperser housing; 11. Inclined stainless steel sheet 1; 12. Inclined stainless steel sheet 2; 13. Side guard plate; 14. Vibration mechanism; 141. Brushless motor; 142. Rotating rod; 143. Fixed rod; 144. Knocking rubber ball; 15. Fixed column; 151. Inclined blanking plate; 152. Splash-proof plate 1; 153. Guide side plate; 154. Connecting rod; 155. Splash-proof plate 2; 16. Blanking funnel; 17. Blanking pipe; 2. Timing feeding mechanism; 21. Timing control box; 22. Input pipe; 23. Blanking channel; 231. Rotating shaft; 232. Baffle; 233. Limiting plate; 24. Timer; 25. Relay; 26. Electric push rod; 261. Telescopic rod; 3. Disperser support leg. Specific embodiments
[0021] To make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand
[0022] Understood, the present utility model will be further described below in conjunction with specific embodiments.
[0023] As Figure 1 、 Figure 2 shown, the present utility model provides a diamond micropowder disperser with a timing switch, including a disperser housing 1, a timing feeding mechanism 2 is arranged at the top of the disperser housing 1, four disperser support legs 3 are fixedly installed in a rectangular array at the bottom of the disperser housing 1, an inclined stainless steel sheet 11 is fixedly installed on the upper right side of the inner wall of the disperser housing 1, an inclined stainless steel sheet 12 is fixedly installed on the left side of the inner wall of the disperser housing 1, the inclined stainless steel sheet 11 is located below the timing feeding mechanism 2, side guard plates 13 are fixedly installed on the front sides of the tops of the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, vibration mechanisms 14 are arranged below the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, a fixed column 15 is fixedly installed on the lower right side of the inner wall of the disperser housing 1, an inclined blanking plate 151 is fixedly installed at the left end of the fixed column 15, the inclined blanking plate 151 is located on the lower right side of the inclined stainless steel sheet 12, a splash-proof plate 152 is fixedly installed on the right side of the top of the inclined blanking plate 151, guide side plates 153 are fixedly installed on the front and back of the left side of the top of the inclined blanking plate 151, a connecting rod 154 is fixedly installed on the left side of the inclined blanking plate 151, a splash-proof plate 155 is fixedly installed at the left end of the connecting rod 154, a blanking funnel 16 is fixedly installed on the bottom inner wall of the disperser housing 1, the blanking funnel 16 is located on the lower left side of the inclined blanking plate 151, a blanking pipe 17 is fixedly connected to the center of the bottom of the disperser housing 1, and the inner circle of the blanking pipe 17 communicates with the inner cavity of the blanking funnel 16;
[0024] When the diamond micropowder enters the inner cavity of the disperser housing 1, it will first fall on the inclined stainless steel sheet 11, then slide onto the inclined stainless steel sheet 12. The side guard plate 13 is used to prevent it from falling out. Then, the diamond micropowder on the inclined stainless steel sheet 12 can slide into the inclined blanking plate 151. The splash-proof plate 152 can prevent the diamond micropowder falling from the inclined stainless steel sheet 12 from rushing out of the inclined blanking plate 151. Subsequently, the diamond micropowder at the top of the inclined blanking plate 151 can slide out to the right side centrally under the guidance of the two guiding side plates 153, and the splash-proof plate 155 at the left end of the connecting rod 154 is used to prevent splashing, so as to smoothly enter the inner cavity of the feeding funnel 16 and be discharged centrally from the feeding pipe 17.
[0025] As Figure 3 shown, the two vibration mechanisms 14 both include brushless motors 141. The two brushless motors 141 are both fixedly connected to the rear side inner wall of the disperser housing 1, and the two brushless motors 141 are respectively located below the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12. The output shafts of the two brushless motors 141 are both fixedly installed with rotating rods 142. A number of fixed rods 143 arranged front and back are fixedly installed annularly on the outer walls of the two rotating rods 142. The other ends of the several fixed rods 143 are all fixedly installed with knocking rubber balls 144. The several knocking rubber balls 144 included in the two rotating rods 142 are respectively lapped with the bottoms of the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12.
[0026] When the diamond micropowder passes through the tops of the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, by simultaneously starting the two brushless motors 141 to drive the rotating rods 142 to rotate, the knocking rubber balls 144 at the other ends of the several fixed rods 143 on the outer walls of the rotating rods 142 can rotate to quickly knock the bottoms of the 0.3 cm thick inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, causing them to generate high-frequency vibrations, quickly dispersing the agglomerated diamond micropowder passing above them, and the diamond micropowder will also be more dispersed during the falling process, which is more conducive to vibration dispersion treatment. Moreover, the knocking rubber balls 144 made of rubber can minimize the noise when knocking the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, making the noise of the disperser smaller during operation.
[0027] As Figure 4 、 Figure 5As shown in the figure, the timed feeding mechanism 2 includes a timed control box 21. The timed control box 21 is provided with a material discharging channel 23 that penetrates up and down. A feeding pipe 22 is fixedly installed at the top of the timed control box 21. The inner cavity of the feeding pipe 22 communicates with the material discharging channel 23. The material discharging channel 23 communicates with the inner cavity of the disperser housing 1. A timer 24 is fixedly installed on the front side of the timed control box 21. A relay 25 is fixedly installed on the front left side of the timed control box 21. The output end of the timer 24 is electrically connected to the input end of the relay 25 by a wire. An electric push rod 26 is fixedly installed at the center of the left side of the timed control box 21. The output end of the relay 25 is electrically connected to the input end of the electric push rod 26 by a wire. A rotating shaft 231 is movably installed between the front and rear sides of the inner wall of the material discharging channel 23. A baffle 232 is fixedly installed on the outer wall of the rotating shaft 231. A limiting plate 233 is fixedly installed on the left side of the inner wall of the material discharging channel 23. The bottom left side of the baffle 232 abuts against the top of the limiting plate 233. The output end of the electric push rod 26 penetrates into the inner cavity of the material discharging channel 23 and is movably installed with a telescopic rod 261. The telescopic output end of the telescopic rod 261 is movably connected to the bottom right side of the baffle 232;
[0028] Diamond micropowder can continuously pass through the material discharging channel 23 opened in the timed control box 21 through the feeding pipe 22 and be injected into the inner cavity of the disperser housing 1. It can be timed through the timer 24 to control the discharging of diamond micropowder, and perform the discharging and dispersion treatment part by part. When the time arrives, an electrical signal is sent to the relay 25, and the relay 25 is used to control the start of the electric push rod 26, so as to drive the telescopic rod 261 extending into the inner cavity of the material discharging channel 23 to pull to the left, so that while the telescopic rod 261 is stretched, it drives the baffle 232 to rotate and stand up by using the rotating shaft 231, so that the diamond micropowder can smoothly pass through the material discharging channel 23 and enter the inner cavity of the disperser housing 1.
[0029] Next, the working principle of the diamond micropowder disperser with a timed switch will be specifically described.
[0030] As Figures 1-5As shown, diamond micropowder can continuously pass through the feeding channel 23 opened in the timing control box 21 through the input pipe 22 and be injected into the inner cavity of the disperser housing 1. The timing can be controlled by the timer 24 to control the feeding of diamond micropowder, and the feeding and dispersion treatment can be carried out part by part. When the time arrives, an electrical signal is sent to the relay 25, and the relay 25 is used to control the start of the electric push rod 26, so as to drive the telescopic rod 261 extending into the inner cavity of the feeding channel 23 to pull to the left. While the telescopic rod 261 is being stretched, the baffle 232 is driven to rotate and stand up by the rotating shaft 231, so that the diamond micropowder can smoothly pass through the feeding channel 23 and enter the inner cavity of the disperser housing 1. When the diamond micropowder enters the inner cavity of the disperser housing 1, it will first fall on the inclined stainless steel sheet 11, and then slide onto the inclined stainless steel sheet 12. The side guard plate 13 is used to prevent it from falling out. Then, the diamond micropowder on the inclined stainless steel sheet 12 can slide into the inclined feeding plate 151. The splash-proof plate 152 can prevent the diamond micropowder falling from the inclined stainless steel sheet 12 from rushing out of the inclined feeding plate 151. Subsequently, the diamond micropowder can slide out to the right in a concentrated manner through the guiding of the two guiding side plates 153 at the top of the inclined feeding plate 151, and the splash-proof plate 155 at the left end of the connecting rod 154 is used to prevent splashing, so as to smoothly enter the inner cavity of the feeding funnel 16 and be discharged from the feeding pipe 17 in a concentrated manner. When the diamond micropowder passes through the tops of the inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, by simultaneously starting the two brushless motors 141 to drive the rotating rod 142 to rotate, the knocking rubber balls 144 at the other ends of several fixed rods 143 on the outer wall of the rotating rod 142 are rotated to quickly knock the bottoms of the 0.3 cm thick inclined stainless steel sheet 11 and the inclined stainless steel sheet 12, so as to generate high-frequency vibration, quickly disperse the agglomerated diamond micropowder passing above it, and the diamond micropowder will also be more dispersed during the falling process, which is more conducive to the vibration dispersion treatment.
[0031] The above has generally described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A diamond micropowder dispersing machine with a timing switch, comprising a dispersing machine housing (1), characterized in that: At the top of the disperser housing (1), a timed feeding mechanism (2) is provided. At the bottom of the disperser housing (1), four disperser support legs (3) are fixedly installed in a rectangular array. On the upper right side of the inner wall of the disperser housing (1), an inclined stainless steel sheet one (11) is fixedly installed. On the left side of the inner wall of the disperser housing (1), an inclined stainless steel sheet two (12) is fixedly installed. The inclined stainless steel sheet one (11) is located below the timed feeding mechanism (2). On the front side of the tops of both the inclined stainless steel sheet one (11) and the inclined stainless steel sheet two (12), side guard plates (13) are fixedly installed. Below both the inclined stainless steel sheet one (11) and the inclined stainless steel sheet two (12), a vibration mechanism (14) is provided. On the lower right side of the inner wall of the disperser housing (1), a fixed column (15) is fixedly installed. At the left end of the fixed column (15), an inclined blanking plate (151) is fixedly installed. The inclined blanking plate (151) is located at the lower right of the inclined stainless steel sheet two (12). On the right side of the top of the inclined blanking plate (151), a splash-proof plate one (152) is fixedly installed. On the front and back of the left side of the top of the inclined blanking plate (151), guiding side plates (153) are fixedly installed. On the left side of the inclined blanking plate (151), a connecting rod (154) is fixedly installed. At the left end of the connecting rod (154), a splash-proof plate two (155) is fixedly installed.
2. The diamond micropowder dispersing machine with a timing switch according to claim 1, wherein: At the bottom of the inner wall of the disperser housing (1), a blanking funnel (16) is fixedly installed. The blanking funnel (16) is located at the lower left of the inclined blanking plate (151). At the center of the bottom of the disperser housing (1), a blanking pipe (17) is fixedly connected. The inner circle of the blanking pipe (17) communicates with the inner cavity of the blanking funnel (16).
3. The diamond micropowder dispersing machine with a timing switch according to claim 1, wherein: Both of the two vibration mechanisms (14) include a brushless motor (141). Both of the two brushless motors (141) are fixedly connected to the rear side of the inner wall of the disperser housing (1), and the two brushless motors (141) are respectively located below the inclined stainless steel sheet one (11) and the inclined stainless steel sheet two (12).
4. The diamond micropowder dispersing machine with a timing switch according to claim 3, wherein: Output shafts of both of the two brushless motors (141) are fixedly installed with rotating rods (142). On the outer walls of the two rotating rods (142), a number of fixed rods (143) arranged front and back are fixedly installed in a circular array. The other ends of the several fixed rods (143) are all fixedly installed with knocking rubber balls (144). The several knocking rubber balls (144) included in the two rotating rods (142) are respectively in contact with the bottoms of the inclined stainless steel sheet one (11) and the inclined stainless steel sheet two (12).
5. The diamond micropowder dispersing machine with a timing switch according to claim 1, characterized in that: The timing feeding mechanism (2) includes a timing control box (21). The timing control box (21) is provided with a feeding channel (23) that penetrates up and down. A feed pipe (22) is fixedly installed at the top of the timing control box (21). The inner cavity of the feed pipe (22) communicates with the feeding channel (23). The feeding channel (23) communicates with the inner cavity of the disperser housing (1). A timer (24) is fixedly installed on the front side of the timing control box (21). A relay (25) is fixedly installed on the front left side of the timing control box (21). The output end of the timer (24) is electrically connected to the input end of the relay (25) by a wire. An electric push rod (26) is fixedly installed at the center of the left side of the timing control box (21). The output end of the relay (25) is electrically connected to the input end of the electric push rod (26) by a wire.
6. The diamond micropowder dispersing machine with a timing switch according to claim 5, characterized in that: A rotating shaft (231) is movably installed between the front and rear sides of the inner wall of the feeding channel (23). A baffle (232) is fixedly installed on the outer wall of the rotating shaft (231). A limiting plate (233) is fixedly installed on the left side of the inner wall of the feeding channel (23). The bottom left side of the baffle (232) abuts against the top of the limiting plate (233). The output end of the electric push rod (26) penetrates into the inner cavity of the feeding channel (23) and is movably installed with a telescopic rod (261). The telescopic output end of the telescopic rod (261) is movably connected to the bottom right side of the baffle (232).