Efficient paint production dispersion kettle cleaning device
By designing a dispersing kettle cleaning device for high-efficiency coating production, using a rotary cleaning system driven by a water pump and a motor, and a mixed cleaning of scraper and mixing rod, the problem of dirt and residue accumulation in the inner wall of the dispersing kettle is solved, and the thorough cleaning of the inner wall of the kettle body and the extension of the equipment life are achieved.
Patent Information
- Application Number
- CN202422204141.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The dispersion kettle affects the normal operation and service life of the equipment due to the accumulation of dirt and paint residues in the coating production, and the existing cleaning devices are inefficient.
A high-efficiency coating production dispersing kettle cleaning device is designed, and a rotary cleaning system driven by a water pump and a motor is combined with mixed cleaning of the scraper and a stirring rod, and hot air drying, so as to achieve thorough cleaning of the inner wall of the kettle body.
It realizes efficient cleaning of the inner wall of the dispersed kettle, reduces dirt and residues, extends the service life of the equipment and improves the cleaning efficiency.
Smart Images
Figure CN223144716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning devices for dispersion kettles, and specifically, to an efficient cleaning device for dispersion kettles in paint production. Background Art
[0002] In paint production, the dispersion kettle is one of the crucial devices, mainly used for mixing various raw materials and preparing the required paint. However, during use, a large amount of dirt and paint residues will accumulate on the inner wall of the dispersion kettle. If not removed in time, it will affect the normal operation and service life of the equipment. Content of the Utility Model
[0003] The utility model provides an efficient cleaning device for dispersion kettles in paint production, enabling effective cleaning of a large amount of dirt and paint residues accumulated on the inner wall of the dispersion kettle, thus solving the above problems.
[0004] The technical solution of the utility model is as follows: An efficient cleaning device for dispersion kettles in paint production includes a frame. A kettle body is fixedly installed through the top of the frame. Rubber pads are fixedly installed at the four corners of the bottom of the frame. A first rotating shaft is vertically arranged at the middle position inside the kettle body. A dispersion disk is fixedly installed on the first rotating shaft. A feed inlet is fixedly installed at the top of the kettle body. A discharge pipe is fixedly installed at the bottom of the kettle body. An electromagnetic valve is fixedly installed at the bottom of the discharge pipe. A first motor is fixedly installed at the top of the kettle body. The output end of the first motor is fixedly connected to a driving shaft. A first bevel gear is fixedly installed at the other end of the driving shaft. The top end of the first rotating shaft extends to the top of the kettle body and is fixedly installed with a second bevel gear. The first bevel gear is meshed and connected with the second bevel gear. A cross bar is fixedly installed on the first rotating shaft. Vertical bars are fixedly installed on both sides of the bottom end of the first cross bar. A first cavity is opened at the top end of the first rotating shaft. A second cavity is opened inside the cross bar. Third cavities are opened inside the two vertical bars. The first cavity, the second cavity and the two third cavities are all interconnected.
[0005] Preferably, a water tank is fixedly installed on the right side of the top of the frame. A water inlet is fixedly installed at the top of the water tank. A water pump is fixedly installed at the bottom of the water tank. A rotary joint is fixedly installed at the top end of the first rotating shaft. The rotary joint is communicated with the first cavity. The output end of the water pump is hermetically connected to a first connecting pipe. The other end of the first connecting pipe is hermetically connected to the rotary joint. A plurality of groups of spray holes are opened on the mutually remote sides of the two vertical bars. A protective net is fixedly installed inside each group of spray holes.
[0006] Preferably, a tee is fixedly installed on the first connecting pipe, a hot air blower is fixedly installed at the top end of the kettle body, the output end of the hot air blower is fixedly connected with a second connecting pipe, the other end of the second connecting pipe is hermetically communicated with the tee, an electromagnetic water valve is fixedly installed on the first connecting pipe, and an electromagnetic air valve is fixedly installed on the second connecting pipe.
[0007] Preferably, a second motor is fixedly installed on the outer wall of the right side of the water tank, the output end of the second motor is fixedly connected with a second rotating shaft, the other end of the second rotating shaft is rotatably connected with the inner wall of the left side of the water tank, and a plurality of groups of stirring rods are fixedly installed on the second rotating shaft.
[0008] Preferably, a support rod is fixedly installed on the first rotating shaft, spring grooves are formed on both sides of the support rod, sliders are slidably installed in the two spring grooves, springs are fixedly installed on one side of the two spring grooves close to each other, one ends of the two springs far away from each other are fixedly connected with the sliders at the corresponding positions, scraping plates are fixedly installed at one ends of the two sliders far away from each other, and one ends of the two scraping plates far away from each other are attached to the inner wall of the kettle body.
[0009] Preferably, the bottom end of the first rotating shaft extends into the discharge pipe and is fixedly installed with a spiral auger.
[0010] Preferably, a fourth cavity is formed inside the side wall of the kettle body, and a plurality of groups of electric heating tubes are fixedly installed inside the fourth cavity.
[0011] Preferably, a control panel is fixedly installed at the top end of the frame, and the first motor, the electromagnetic valve, the second motor, the water pump, the hot air blower, the electromagnetic water valve, the electromagnetic air valve and the electric heating tube are all electrically connected to the control panel.
[0012] The working principle and beneficial effects of the present utility model are as follows:
[0013] When using this device, the staff can start the water pump and the first motor through the control panel, so that the pumped water can be rotated and sprinkled on the inner wall of the kettle body, and then, with the arrangement of the scraping plates, the inner wall of the kettle body can be cleaned. In addition, before starting the water pump, the staff can start the second motor to drive the stirring rods to fully mix the cleaning agent and water added to the water tank, so that the cleaning effect during use is better. Finally, the hot air blower can be started to dry the cleaned kettle body, so that the practicality of this device is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.
[0015] Figure 1 It is a schematic structural diagram of the present utility model;
[0016] Figure 2 For the present utility model Figure 1 Schematic diagram of the enlarged structure at position A in it;
[0017] Figure 3 Schematic diagram of the sectional structure of the present utility model;
[0018] Figure 4 For the present utility model Figure 3 Schematic diagram of the enlarged structure at position B in it;
[0019] Figure 5 For the present utility model Figure 3 Schematic diagram of the enlarged structure at position C in it.
[0020] In the figure: 1, frame; 2, kettle body; 3, first rotating shaft; 4, dispersion disc; 5, first motor; 6, first bevel gear; 7, second bevel gear; 8, feed inlet; 9, discharge pipe; 10, electromagnetic valve; 11, cross bar; 12, first cavity; 13, second cavity; 14, vertical bar; 15, third cavity; 16, spray hole; 17, protective net; 18, rotary joint; 19, water tank; 20, water inlet; 21, second motor; 22, second rotating shaft; 23, stirring rod; 24, water pump; 25, first connecting pipe; 26, tee; 2601, second connecting pipe; 27, hot air blower; 28, electromagnetic water valve; 29, electromagnetic air valve; 30, screw conveyor; 31, control panel; 32, rubber pad; 33, support rod; 34, spring groove; 35, slider; 36, scraper; 37, spring; 38, electric heating tube. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0022] Embodiment 1
[0023] As Figures 1 to 5As shown in the figure, this embodiment proposes an efficient cleaning device for a dispersion kettle in paint production, including a frame 1. At the top of the frame 1, a kettle body 2 is fixedly installed through it. At the four corners of the bottom of the frame 1, rubber pads 32 are fixedly installed. Vertically arranged in the middle of the kettle body 2 is a first rotating shaft 3. A dispersion disc 4 is fixedly installed on the first rotating shaft 3. At the top of the kettle body 2, a feed inlet 8 is fixedly installed. At the bottom of the kettle body 2, a discharge pipe 9 is fixedly installed. At the bottom of the discharge pipe 9, an electromagnetic valve 10 is fixedly installed. At the top of the kettle body 2, a first motor 5 is fixedly installed. The output end of the first motor 5 is fixedly connected to a driving shaft. At the other end of the driving shaft, a first bevel gear 6 is fixedly installed. The top of the first rotating shaft 3 extends to the top of the kettle body 2 and is fixedly installed with a second bevel gear 7. The first bevel gear 6 is meshed with the second bevel gear 7. A cross bar 11 is fixedly installed on the first rotating shaft 3. On both sides of the bottom end of the first cross bar 11, vertical rods 14 are fixedly installed. A first cavity 12 is opened at the top end of the first rotating shaft 3. A second cavity 13 is opened inside the cross bar 11. Third cavities 15 are opened inside both groups of vertical rods 14. The first cavity 12, the second cavity 13 and the two groups of third cavities 15 are all interconnected.
[0024] On the right side of the top of the frame 1, a water tank 19 is fixedly installed. At the top of the water tank 19, a water inlet 20 is fixedly installed. At the bottom of the water tank 19, a water pump 24 is fixedly installed. At the top of the first rotating shaft 3, a rotary joint 18 is fixedly installed. The rotary joint 18 is connected to the first cavity 12. The output end of the water pump 24 is hermetically connected to a first connecting pipe 25. The other end of the first connecting pipe 25 is hermetically connected to the rotary joint 18. On the mutually far - away sides of the two groups of vertical rods 14, a number of spray holes 16 are opened. Inside each group of spray holes 16, a protective net 17 is fixedly installed.
[0025] On the first rotating shaft 3, a support rod 33 is fixedly installed. Spring grooves 34 are opened on both sides of the support rod 33. Inside the two groups of spring grooves 34, sliding blocks 35 are slidably installed. On the mutually close - to - each - other sides of the two groups of spring grooves 34, springs 37 are fixedly installed. The mutually far - away ends of the two groups of springs 37 are fixedly connected to the corresponding sliding blocks 35. The mutually far - away ends of the two groups of sliding blocks 35 are fixedly installed with scraping plates 36. The mutually far - away ends of the two groups of scraping plates 36 are in contact with the inner wall of the kettle body 2.
[0026] The bottom end of the first rotating shaft 3 extends into the discharge pipe 9 and is fixedly installed with a spiral auger 30.
[0027] On the top of the frame 1, a control panel 31 is fixedly installed. The first motor 5, the electromagnetic valve 10, the second motor 21, the water pump 24, the hot air blower 27, the electromagnetic water valve 28, the electromagnetic air valve 29 and the electric heating tube 38 are all electrically connected to the control panel 31.
[0028] In this embodiment, when using this device, first, the staff can close the electromagnetic air valve 29 and open the electromagnetic water valve 28 through the control panel 31, and then start the set water pump 24, so that the water body can be pumped into the third cavity 15 through the first connecting pipe 25, the first cavity 12 and the second cavity 13, and then sprayed out through the opened spray holes 16. Then, the staff can start the set first motor 5 through the control panel 31. Since the first bevel gear 6 fixedly installed on the driving shaft is meshed and connected with the second bevel gear 7 fixedly installed on the first rotating shaft 3, the first motor can drive the first rotating shaft 3 to rotate, and at the same time, can also sprinkle the pumped water rotatably onto the inner wall of the kettle body 2. While the first rotating shaft 3 is rotating, the set scraper 36 cleans the inner wall of the kettle body 2 and scrapes off the coating residues. After the cleaning is completed, the staff can open the electromagnetic valve 10 through the control panel 31, and then start the first motor 5 to reverse, so that the coating residues washed down can be discharged through the spiral auger 30, preventing blockage from occurring, and making the practical use of this device higher.
[0029] Embodiment 2
[0030] As Figures 1 to 5 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that a tee 26 is fixedly installed on the first connecting pipe 25, a hot air blower 27 is fixedly installed at the top end of the kettle body 2, the output end of the hot air blower 27 is fixedly connected with a second connecting pipe 2601, the other end of the second connecting pipe 2601 is hermetically communicated with the tee 26, an electromagnetic water valve 28 is fixedly installed on the first connecting pipe 25, and an electromagnetic air valve 29 is fixedly installed on the second connecting pipe 2601.
[0031] A second motor 21 is fixedly installed on the right outer wall of the water tank 19, the output end of the second motor 21 is fixedly connected with a second rotating shaft 22, the other end of the second rotating shaft 22 is rotatably connected with the left inner wall of the water tank 19, and a plurality of groups of stirring rods 23 are fixedly installed on the second rotating shaft 22.
[0032] A fourth cavity is opened inside the side wall of the kettle body 2, and a plurality of groups of electric heating tubes 38 are fixedly installed inside the fourth cavity.
[0033] In this embodiment, before cleaning the kettle body 2, the staff can first start the set second motor 21 through the control panel 31, so as to drive the second rotating shaft 22 to rotate, thereby driving the stirring rods 23 to fully mix the cleaning agent and water added into the water tank 19, making the cleaning effect better during use. In addition, after the cleaning is completed, the staff can close the electromagnetic water valve 28 and open the electromagnetic air valve 29 through the control panel 31, and then start the set hot air blower 27, so as to dry the cleaned kettle body 2, and at the same time, the set electric heating tubes 38 can also be electrified and heated, making the drying efficiency of the cleaned kettle body 2 higher.
[0034] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An efficient cleaning device for a dispersion kettle in paint production, characterized in that, It includes a frame (1), at the top of which a kettle body (2) is fixedly installed through. At the four corners of the bottom end of the frame (1), rubber pads (32) are fixedly installed. At the middle position inside the kettle body (2), a first rotating shaft (3) is vertically arranged. A dispersion disc (4) is fixedly installed on the first rotating shaft (3). At the top end of the kettle body (2), a feed inlet (8) is fixedly installed. At the bottom end of the kettle body (2), a discharge pipe (9) is fixedly installed. At the bottom end of the discharge pipe (9), an electromagnetic valve (10) is fixedly installed. At the top end of the kettle body (2), a first motor (5) is fixedly installed. The output end of the first motor (5) is fixedly connected to a driving shaft, and at the other end of the driving shaft, a first bevel gear (6) is fixedly installed. The top end of the first rotating shaft (3) extends to the top of the kettle body (2) and is fixedly installed with a second bevel gear (7). The first bevel gear (6) is meshed and connected with the second bevel gear (7). A cross bar (11) is fixedly installed on the first rotating shaft (3). On both sides of the bottom end of the cross bar (11), vertical rods (14) are fixedly installed. At the top end of the first rotating shaft (3), a first cavity (12) is opened. A second cavity (13) is opened inside the cross bar (11). Third cavities (15) are opened inside both groups of vertical rods (14). The first cavity (12), the second cavity (13) and the two groups of third cavities (15) are all communicated with each other; On the right side of the top end of the frame (1), a water tank (19) is fixedly installed. At the top end of the water tank (19), a water inlet (20) is fixedly installed. At the bottom end of the water tank (19), a water pump (24) is fixedly installed. At the top end of the first rotating shaft (3), a rotary joint (18) is fixedly installed. The rotary joint (18) is communicated with the first cavity (12). The output end of the water pump (24) is hermetically connected to a first connecting pipe (25). The other end of the first connecting pipe (25) is hermetically connected to the rotary joint (18). On the mutually far - away sides of the two groups of vertical rods (14), a number of spray holes (16) are opened. Inside each group of spray holes (16), a protective net (17) is fixedly installed; On the first rotating shaft (3), a support rod (33) is fixedly installed. Spring grooves (34) are opened on both sides of the support rod (33). Inside the two groups of spring grooves (34), sliders (35) are slidably installed. On the mutually close - to - each - other sides of the two groups of spring grooves (34), springs (37) are fixedly installed. The mutually far - away ends of the two groups of springs (37) are fixedly connected to the sliders (35) at the corresponding positions. The mutually far - away ends of the two groups of sliders (35) are fixedly installed with scraping plates (36). The mutually far - away ends of the two groups of scraping plates (36) are in contact with the inner wall of the kettle body (2).
2. The cleaning device for an efficient paint production dispersion kettle according to claim 1, wherein A tee joint (26) is fixedly installed on the first connecting pipe (25). A hot air blower (27) is fixedly installed at the top end of the kettle body (2). The output end of the hot air blower (27) is fixedly connected to a second connecting pipe (2601). The other end of the second connecting pipe (2601) is hermetically communicated with the tee joint (26). An electromagnetic water valve (28) is fixedly installed on the first connecting pipe (25). An electromagnetic air valve (29) is fixedly installed on the second connecting pipe (2601).
3. An efficient cleaning device for a dispersion kettle in paint production according to claim 2, characterized in that A second motor (21) is fixedly installed on the right outer wall of the water tank (19). The output end of the second motor (21) is fixedly connected to a second rotating shaft (22). The other end of the second rotating shaft (22) is rotatably connected to the left inner wall of the water tank (19). A plurality of groups of stirring rods (23) are fixedly installed on the second rotating shaft (22).
4. An efficient paint production dispersion kettle cleaning device according to claim 1, characterized in that, The bottom end of the first rotating shaft (3) extends into the discharge pipe (9) and is fixedly installed with a spiral auger (30).
5. An efficient cleaning device for a dispersion kettle in paint production according to claim 3, characterized in that, A fourth cavity is formed inside the side wall of the kettle body (2), and a plurality of groups of electric heating tubes (38) are fixedly installed inside the fourth cavity.
6. An efficient cleaning device for a dispersion kettle in paint production according to claim 5, characterized in that, A control panel (31) is fixedly installed at the top end of the frame (1). The first motor (5), the electromagnetic valve (10), the second motor (21), the water pump (24), the hot air blower (27), the electromagnetic water valve (28), the electromagnetic air valve (29), and the electric heating tube (38) are all electrically connected to the control panel (31).