Aluminum profile waste treatment device

Abstract

The utility model provides an aluminum profile waste treatment device, and belongs to the technical field of waste aluminum recovery. The aluminum profile waste treatment device comprises a material crushing box, a first motor, a material crushing roller, a support, a weight sensor, a first hydraulic cylinder, a third motor, a bearing disc, a material discharging mechanism, a material blocking mechanism and an extruding mechanism, the upper end of the support is fixed to the outer wall of the material crushing box, and the material crushing roller is rotationally arranged on the material crushing box; the number of the material crushing rollers is two, the two material crushing rollers are in transmission connection through a cylindrical gear, the first motor is fixed to the outer wall of the material crushing box, according to the aluminum profile waste treatment device, synchronous rotation of the material crushing rollers and the auger is achieved through one first motor, the production cost of the device is reduced, and in addition, the material crushing rollers and the auger are in transmission connection through a cylindrical gear. And by means of a weight sensor, a second motor and a third motor, the weight of the waste aluminum blocks can be accurately controlled, and better use experience is brought to a user.

Description

Technical Field

[0001] This application relates to the technical field of waste aluminum recycling. Specifically, it relates to a device for processing aluminum profile waste. Background Art

[0002] After retrieval, the Chinese patent number is CN202221783992.6, which discloses a waste recycling and processing device for aluminum profile processing. The waste recycling and processing device for aluminum profile processing includes a base, a shredding box, a bearing plate, a pressing head, and a discharging device. The shredding box is fixedly installed on the base. There is a discharging channel at the bottom of the shredding box. Two parallel and oppositely arranged shredding rollers are rotatably installed in the shredding box. The outer surface of the shredding roller has shredding blades. A discharging device for controlling discharging is arranged in the discharging channel. The bearing plate is rotatably arranged below the shredding box. A plurality of pressing grooves are formed on the bearing plate. The plurality of pressing grooves are circumferentially distributed on the bearing plate. The top of the pressing groove is open. When the bearing plate rotates, the pressing grooves respectively correspond to the discharging channel and the pressing head. The pressing head moves up and down and can extend into or out of the pressing groove. A feeding hopper is arranged at the top of the shredding box. The cross-sectional shape of the pressing groove is one of square, rectangular, triangular, and circular.

[0003] However, the above solution still has defects. Using the motor box to realize the rotation of the spiral plate results in a relatively high production cost of the equipment. In addition, it is difficult to control the amount of waste aluminum chips injected into the pressing groove, resulting in difficulty in controlling the size of the compacted aluminum waste block, bringing an unpleasant use experience to users. Summary of the Utility Model

[0004] To make up for the above deficiencies, this application provides a device for processing aluminum profile waste, aiming to improve the problems that using the motor box to realize the rotation of the spiral plate results in a relatively high production cost of the equipment, and in addition, it is difficult to control the amount of waste aluminum chips injected into the pressing groove, resulting in difficulty in controlling the size of the compacted aluminum waste block.

[0005] This application is implemented as follows:

[0006] This application provides a device for processing aluminum profile waste, including a shredding box, a first motor, shredding rollers, a bracket, a weight sensor, a first hydraulic cylinder, a third motor, a bearing plate, a discharging mechanism, a material blocking mechanism, and an extrusion mechanism. The upper end of the bracket is fixed on the outer wall of the shredding box. The shredding rollers are rotatably arranged on the shredding box. There are two shredding rollers, and the two shredding rollers are connected together by cylindrical gears;

[0007] The first motor is fixed on the outer wall of the crushing box, the output shaft of the first motor is fixed together with the roller shaft of one of the crushing rollers, the weight sensor is fixed in the crushing box, the upper end of the weight sensor is fixed on the lower surface of the first hydraulic cylinder, the piston rod end of the first hydraulic cylinder is fixed on the lower surface of the third motor, and the upper end of the output shaft of the third motor is fixed on the lower surface of the carrying plate;

[0008] The discharging mechanism is installed on the output shaft of the first motor and the crushed material box, and the discharging mechanism is arranged to facilitate discharging the crushed aluminum material from the crushed material box;

[0009] The material blocking mechanism is installed on the crushed material box, and the material blocking mechanism is used to block the crushed aluminum material;

[0010] The extrusion mechanism is installed on the crushed material box and the carrying plate, and the extrusion mechanism is used to compact the crushed aluminum material.

[0011] In one embodiment of the present application, the discharging mechanism includes a belt transmission, a connecting shaft, an auger and a bevel gear transmission, one end of the connecting shaft and the upper end of the auger are connected together by the bevel gear transmission, the output shaft of the first motor and the connecting shaft are connected together by the belt transmission, and the connecting shaft rotates through the crushing box.

[0012] In one embodiment of the present application, it also includes a cross bar and a protective box, one end of the cross bar is fixed in the crusher box, the other end of the cross bar is fixed to the outer wall of the protective box, and the connecting shaft and the auger are both rotatably arranged on the protective box.

[0013] In one embodiment of the present application, the material blocking mechanism includes a second motor, a first U-shaped rod and a bottom plate, the second motor is fixed to the outer wall of the crushed material box, one end of the first U-shaped rod and the output shaft of the second motor are fixed together, the other end of the first U-shaped rod is fixed to the lower surface of the bottom plate, and the bottom plate is attached to the discharge port of the crushed material box.

[0014] In one embodiment of the present application, the extrusion mechanism includes a second hydraulic cylinder, a first pressing head, a third hydraulic cylinder, a second U-shaped rod and a second pressing head, the second hydraulic cylinder is fixed to the outer wall of the crushing box, and the end of the piston rod of the second hydraulic cylinder is fixed to the upper surface of the first pressing head;

[0015] The third hydraulic cylinder is fixed on the outer wall of the supporting plate, one end of the second U-shaped rod is fixed to the piston rod end of the third hydraulic cylinder, the other end of the second U-shaped rod is fixed on the lower surface of the second pressure head, and the second pressure head is slidably inserted in the supporting plate.

[0016] In an embodiment of the present application, it further includes a vertical plate and a cylinder. The lower end of the vertical plate is fixed on the upper surface of the bracket, and the cylinder is fixed on the outer wall of the vertical plate.

[0017] The beneficial effects of the present application are as follows: An aluminum profile waste treatment device obtained through the above design in the present application uses a first motor to realize the synchronous rotation of the shredding roller and the auger, reducing the production cost of the equipment. In addition, the weight sensor, the second motor, and the third motor can accurately control the weight of the waste aluminum block, bringing a better user experience to the user. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of an aluminum profile waste treatment device provided by an embodiment of the present application;

[0020] Figure 2 It is a sectional view of the shredding box provided by an embodiment of the present application;

[0021] Figure 3 Provided by an embodiment of the present application Figure 2 An enlarged view of area A in

[0022] Figure 4 It is a relationship diagram between the first motor, the belt transmission member, the connecting shaft, the bevel gear transmission member, and the cross bar provided by an embodiment of the present application;

[0023] Figure 5 It is a three-dimensional structural schematic diagram of the extrusion mechanism provided by an embodiment of the present application.

[0024] In the figure: 110 - shredding box; 120 - first motor; 130 - shredding roller; 140 - discharging mechanism; 141 - belt transmission member; 142 - connecting shaft; 143 - cross bar; 144 - protective box; 145 - auger; 146 - bevel gear transmission member; 150 - material blocking mechanism; 151 - second motor; 152 - first U-shaped rod; 153 - bottom plate; 160 - bracket; 170 - weight sensor; 180 - first hydraulic cylinder; 190 - third motor; 191 - bearing plate; 192 - extrusion mechanism; 1921 - second hydraulic cylinder; 1922 - first pressing head; 1923 - third hydraulic cylinder; 1924 - second U-shaped rod; 1925 - second pressing head; 193 - vertical plate; 194 - cylinder. Specific Embodiments

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the following will clearly and completely describe the technical solutions in the embodiments of this application with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are some, but not all, of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts fall within the scope of protection of this application.

[0026] Example

[0027] Please refer to Figures 1-5 , this application provides a technical solution: an aluminum profile waste treatment device, including a shredding box 110, a first motor 120, shredding rollers 130, a bracket 160, a weight sensor 170, a first hydraulic cylinder 180, a third motor 190, a bearing plate 191, a discharging mechanism 140, a material blocking mechanism 150, and an extrusion mechanism 192. The upper end of the bracket 160 is fixed to the outer wall of the shredding box 110. The shredding rollers 130 are rotatably arranged on the shredding box 110. There are two shredding rollers 130, and the two shredding rollers 130 are connected together by cylindrical gears;

[0028] The first motor 120 is fixed to the outer wall of the shredding box 110. The output shaft of the first motor 120 is fixed to the roller shaft of one of the shredding rollers 130. The weight sensor 170 is fixed inside the shredding box 110. The upper end of the weight sensor 170 is fixed to the lower surface of the first hydraulic cylinder 180. The piston rod end of the first hydraulic cylinder 180 is fixed to the lower surface of the third motor 190. The upper end of the output shaft of the third motor 190 is fixed to the lower surface of the bearing plate 191. It also includes a vertical plate 193 and a cylinder 194. The lower end of the vertical plate 193 is fixed to the upper surface of the bracket 160. The cylinder 194 is fixed to the outer wall of the vertical plate 193. The vertical plate 193 and the cylinder 194 are provided to push out the compacted aluminum block;

[0029] The discharging mechanism 140 is installed on the output shaft of the first motor 120 and the material crushing box 110. The arrangement of the discharging mechanism 140 facilitates the discharging of the crushed aluminum material from the material crushing box 110. The discharging mechanism 140 includes a belt transmission member 141, a connecting shaft 142, a screw conveyor 145, and a bevel gear transmission member 146. One end of the connecting shaft 142 and the upper end of the screw conveyor 145 are connected by the bevel gear transmission member 146 in a transmission manner. The output shaft of the first motor 120 and the connecting shaft 142 are connected by the belt transmission member 141 in a transmission manner. The connecting shaft 142 rotates through the material crushing box 110. It further includes a cross bar 143 and a protective box 144. One end of the cross bar 143 is fixed inside the material crushing box 110, and the other end of the cross bar 143 is fixed on the outer wall of the protective box 144. The connecting shaft 142 and the screw conveyor 145 are both rotatably arranged on the protective box 144;

[0030] The material blocking mechanism 150 is installed on the material crushing box 110. The arrangement of the material blocking mechanism 150 is used to block the crushed aluminum material. The material blocking mechanism 150 includes a second motor 151, a first U-shaped rod 152, and a bottom plate 153. The second motor 151 is fixed on the outer wall of the material crushing box 110. One end of the first U-shaped rod 152 is fixed to the output shaft of the second motor 151, and the other end of the first U-shaped rod 152 is fixed to the lower surface of the bottom plate 153. The bottom plate 153 is attached to the discharging port of the material crushing box 110;

[0031] The extrusion mechanism 192 is installed on the material crushing box 110 and the bearing plate 191. The arrangement of the extrusion mechanism 192 is used to compact the crushed aluminum material. The extrusion mechanism 192 includes a second hydraulic cylinder 1921, a first pressing head 1922, a third hydraulic cylinder 1923, a second U-shaped rod 1924, and a second pressing head 1925. The second hydraulic cylinder 1921 is fixed on the outer wall of the material crushing box 110. The piston rod end of the second hydraulic cylinder 1921 is fixed to the upper surface of the first pressing head 1922. The third hydraulic cylinder 1923 is fixed on the outer wall of the bearing plate 191. One end of the second U-shaped rod 1924 is fixed to the piston rod end of the third hydraulic cylinder 1923, and the other end of the second U-shaped rod 1924 is fixed to the lower surface of the second pressing head 1925. The second pressing head 1925 is slidably inserted into the bearing plate 191.

[0032] Specifically, the working principle of this aluminum profile waste treatment device is as follows: When in use, pour the waste aluminum frame into the shredding box 110. The first motor 120 operates, and the rotation of the output shaft of the first motor 120 drives the two shredding rollers 130 to rotate relative to each other, achieving the crushing of the waste aluminum frame. Under the action of the belt transmission member 141, the connecting shaft 142 rotates synchronously. Under the combined action of the cross bar 143, the protective box 144, and the bevel gear transmission member 146, the auger 145 rotates synchronously. The auger 145 injects the waste aluminum chips into the pressing groove on the bearing plate 191. The weight sensor 170 monitors the weight in real time. Initially, the weight sensor 170 is tared to zero. When the weight reaches the set value, the weight sensor 170 transmits a signal to the second motor 151, the first hydraulic cylinder 180, the third motor 190, and the second hydraulic cylinder 1921. The second motor 151 operates to drive the bottom plate 153 to block the discharge port of the shredding box 110. The third motor 190 rotates to drive the bearing plate 191 to move, and the empty pressing groove is moved directly below the discharge port of the shredding box 110. Then the second motor 151 operates to move the bottom plate 153 away, realizing the injection of waste aluminum chips into the empty pressing groove. When the weight sensor 170 senses that the increased weight is a multiple of the previously monitored weight, the second motor 151 operates again to block the discharge port of the shredding box 110. Feed the pressing groove continuously according to the above steps. When the waste aluminum chips move directly below the first pressing head 1922, the second motor 151 operates to drive the bottom plate 153 to block the discharge port of the shredding box 110, and the weight sensor 170 stops working. The second hydraulic cylinder 1921 operates to compact the waste aluminum chips into waste aluminum blocks. After the second hydraulic cylinder 1921 resets, the weight sensor 170 resumes working. Then the piston rod of the third hydraulic cylinder 1923 extends to move the waste aluminum block out of the bearing plate 191. Then the cylinder 194 operates to push out the waste aluminum block. This aluminum profile waste treatment device uses a single first motor 120 to achieve the synchronous rotation of the shredding rollers 130 and the auger 145, reducing the production cost of the equipment. In addition, by using the weight sensor 170, the second motor 151, and the third motor 190, the weight of the waste aluminum block can be accurately controlled, bringing a better user experience to the user.

[0033] It should be noted that the specific model specifications of the first motor 120, the second motor 151, the weight sensor 170, the first hydraulic cylinder 180, the third motor 190, the second hydraulic cylinder 1921, the third hydraulic cylinder 1923, and the cylinder 194 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail.

[0034] The power supply and its principle of the first motor 120, the second motor 151, the weight sensor 170, the first hydraulic cylinder 180, the third motor 190, the second hydraulic cylinder 1921, the third hydraulic cylinder 1923, and the cylinder 194 are clear to those skilled in the art and will not be described in detail here.

[0035] The above are only embodiments of the present application and are not intended to limit the protection scope of the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application. It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

Claims

1. An aluminum profile waste treatment device, characterized in that, It includes a shredding bin (110), a first motor (120), a shredding roller (130), a bracket (160), a weight sensor (170), a first hydraulic cylinder (180), a third motor (190), a bearing plate (191), a discharging mechanism (140), a material blocking mechanism (150) and an extrusion mechanism (192). The upper end of the bracket (160) is fixed on the outer wall of the shredding bin (110). The shredding roller (130) is rotatably arranged on the shredding bin (110). There are two shredding rollers (130), and the two shredding rollers (130) are connected together by cylindrical gears. The first motor (120) is fixed on the outer wall of the shredding bin (110). The output shaft of the first motor (120) is fixed together with the roller shaft of one of the shredding rollers (130). The weight sensor (170) is fixed in the shredding bin (110). The upper end of the weight sensor (170) is fixed on the lower surface of the first hydraulic cylinder (180). The piston rod end of the first hydraulic cylinder (180) is fixed on the lower surface of the third motor (190). The upper end of the output shaft of the third motor (190) is fixed on the lower surface of the bearing plate (191). The discharging mechanism (140) is installed on the output shaft of the first motor (120) and the shredding bin (110). The discharging mechanism (140) is provided to facilitate the discharge of the crushed aluminum material from the shredding bin (110). The material blocking mechanism (150) is installed on the shredding bin (110). The material blocking mechanism (150) is provided to block the crushed aluminum material. The extrusion mechanism (192) is installed on the shredding bin (110) and the bearing plate (191). The extrusion mechanism (192) is provided to compact the crushed aluminum material.

2. The aluminum profile waste treatment device according to claim 1, characterized in that, The discharging mechanism (140) includes a belt transmission member (141), a connecting shaft (142), an auger (145) and a bevel gear transmission member (146). One end of the connecting shaft (142) and the upper end of the auger (145) are connected together by the bevel gear transmission member (146). The output shaft of the first motor (120) and the connecting shaft (142) are connected together by the belt transmission member (141). The connecting shaft (142) rotatably penetrates the shredding bin (110).

3. An aluminum profile waste treatment device according to claim 2, characterized in that, It also includes a cross bar (143) and a protective box (144). One end of the cross bar (143) is fixed in the shredding bin (110). The other end of the cross bar (143) is fixed on the outer wall of the protective box (144). The connecting shaft (142) and the auger (145) are both rotatably arranged on the protective box (144).

4. An aluminum profile waste treatment device according to claim 1, characterized in that, The material blocking mechanism (150) includes a second motor (151), a first U-shaped rod (152), and a bottom plate (153). The second motor (151) is fixed on the outer wall of the shredding box (110). One end of the first U-shaped rod (152) is fixed together with the output shaft of the second motor (151), and the other end of the first U-shaped rod (152) is fixed on the lower surface of the bottom plate (153). The bottom plate (153) is attached to the discharge port of the shredding box (110).

5. An aluminum profile waste treatment device according to claim 1, characterized in that, The extrusion mechanism (192) includes a second hydraulic cylinder (1921), a first pressing head (1922), a third hydraulic cylinder (1923), a second U-shaped rod (1924), and a second pressing head (1925). The second hydraulic cylinder (1921) is fixed on the outer wall of the shredding box (110), and the end of the piston rod of the second hydraulic cylinder (1921) is fixed on the upper surface of the first pressing head (1922); The third hydraulic cylinder (1923) is fixed on the outer wall of the bearing plate (191). One end of the second U-shaped rod (1924) is fixed on the end of the piston rod of the third hydraulic cylinder (1923), and the other end of the second U-shaped rod (1924) is fixed on the lower surface of the second pressing head (1925). The second pressing head (1925) is slidably inserted into the bearing plate (191).

6. The aluminum profile waste treatment device according to claim 1, wherein, It further includes a vertical plate (193) and a cylinder (194). The lower end of the vertical plate (193) is fixed on the upper surface of the bracket (160), and the cylinder (194) is fixed on the outer wall of the vertical plate (193).

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