Electrostatic plastic spraying device capable of uniformly spraying for drainer

By designing an electrostatic spraying device with fixed and uniform spraying mechanisms, the problem of uneven spraying of drains is solved, uniform spraying and resource savings are achieved, and the spraying effect and economy are improved.

CN223144964UActive Publication Date: 2025-07-25JIANGSU RUIYI HEAVY IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422102658.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-25
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

Existing electrostatic plastic spraying devices cannot achieve uniform spraying of drains, resulting in poor spraying effect and waste of plastic spraying materials.

Method used

An electrostatic plastic spraying device including a fixed mechanism and a uniform spraying mechanism is designed. The spacing between the clamping arm and the electric turntable is adjusted using a clamping motor and a mobile motor, combined with an electrostatic plastic spraying device and a solenoid valve nozzle to achieve uniform spraying of the drain, and the excess powder is recovered through a recycling box.

Benefits of technology

The uniform spraying of the drain is achieved, the spraying effect is improved, and the plastic spraying raw materials are saved, reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electrostatic plastic spraying device comprises a fixing mechanism and an electric rotating disc installed in the fixing mechanism, a uniform spraying mechanism is arranged on the outer side of the fixing mechanism, lifting threaded sleeves are symmetrically installed on the two sides of the interior of the uniform spraying mechanism, the fixing mechanism comprises a lifting plate, and the lifting plate is arranged on the lifting plate. Rotating supports are symmetrically installed on one side of the top of the lifting plate, rotating motors are fixedly installed on the outer sides of the rotating supports, rotating worms are fixedly connected to the output ends of the rotating motors, rotating worm wheels are connected to one sides of the rotating worms in an engaged mode, the rotating worm wheels are rotationally connected with the lifting plate, and the rotating worm wheels are fixedly connected with the lifting plate. A rotating ring is fixedly mounted at the top of the rotating worm gear, the drainer is clamped and fixed through a clamping motor, meanwhile, a moving bidirectional threaded rod is driven by a moving motor to rotate, two moving threaded sleeves drive electric rotating discs to move relatively, and the distance between the two electric rotating discs can be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to an electrostatic spraying device for a drainer capable of uniform spraying. Background Technique

[0002] The drainer is generally located at the top or edge teeth of the blade and is composed of water holes, water-conducting tissues, and the terminal tracheids of the vascular bundles connected to them. During the production process of the drainer, an electrostatic spraying device is required for surface processing. Electrostatic spraying, also known as electrostatic powder spraying method, has almost exactly the same working principle as the electrostatic spraying method of general liquid coatings. The difference is that powder spraying is dispersed rather than atomized. The coating sprayed by an electrostatic powder spray gun makes the powder particles carry negative charges while being dispersed. The charged powder particles are affected by other forces such as air flow or centrifugal force and electrostatic attraction, and are coated on the grounded object to be coated, and then heated and melted to cure into a film.

[0003] The publication number CN 220657950 U discloses an energy-saving and environmental-friendly electrostatic spraying device. First, start the spraying vehicle, and spray the workpiece clamped by the manipulator inside the working box through the spraying pipe. After spraying, start the exhaust fan. The exhaust fan sucks the air and dust inside the working box into the collection box through the second pipe. When the air and dust pass through the filter screen inside the collection box, the air passes through the filter screen and is discharged through the first pipe, and the dust remains inside the collection box and slides into the recycling box through the inclined surface at the top of the funnel, which is convenient for unified recycling in the later stage, saves production costs, and improves the environmental protection of the equipment. When the exhaust fan starts, the kinetic energy generated by the gas flow makes the fan blade rotate. The fan blade drives the reciprocating screw rod to rotate, and the reciprocating screw rod drives the cleaning brush to move reciprocally along the surface of the filter screen. Since the surface of the cleaning brush is in contact with the surface of the filter screen, when the cleaning brush moves reciprocally, it will always clean the filter screen to prevent excessive dust adsorbed on the filter screen from causing the filter screen to be blocked, resulting in a smaller air flow inhaled by the exhaust fan and an extended working time, thereby ensuring the normal working efficiency of the exhaust fan and improving the energy-saving performance of the machine. However, the following problems still exist in the actual use of this patent:

[0004] Although the energy-saving and environmental-friendly electrostatic spraying device can spray the workpiece clamped by the manipulator inside the working box through the spraying pipe, it cannot achieve uniform spraying of the drainer. At the same time, the distances between the workpiece clamped by the manipulator and the spraying pipe are different, resulting in the inability to evenly spray the powder during spraying on the drainer, which not only affects the spraying effect of the drainer but also causes waste of spraying raw materials.

[0005] An electrostatic spraying device for a drainer capable of uniform spraying is proposed to solve the problems mentioned above. Content of the Utility Model

[0006] The purpose of the present utility model is to provide an electrostatic spraying device for a drainer that can spray evenly, so as to solve the problem proposed in the above background technology. Although this energy-saving and environmental-friendly electrostatic spraying device can spray the workpieces clamped by the robotic arm inside the working box using the spraying pipe, it cannot achieve even spraying of the drainer. At the same time, the distances between the workpieces clamped by the robotic arm and the spraying pipe are different, resulting in the inability to evenly spray the powder on the drainer during spraying, which not only affects the spraying effect of the drainer but also causes waste of spraying raw materials.

[0007] To achieve the above purpose, the present utility model provides the following technical solution: An electrostatic spraying device for a drainer that can spray evenly, including a fixing mechanism and an electric turntable installed inside the fixing mechanism;

[0008] A uniform spraying mechanism is arranged on the outside of the fixing mechanism, and lifting screw sleeves are symmetrically installed on both sides inside the uniform spraying mechanism;

[0009] It further includes:

[0010] The fixing mechanism includes a lifting plate. On one side of the top of the lifting plate, rotating brackets are symmetrically installed. A rotating motor is fixedly installed on the outside of the rotating brackets, and the output end of the rotating motor is fixedly connected to a rotating worm;

[0011] Among them, one side of the rotating worm is meshed with a rotating worm gear, and the rotating worm gear is rotatably connected to the lifting plate;

[0012] Among them, a rotating ring is fixedly installed on the top of the rotating worm gear, and a moving bracket is fixedly installed on the top of the rotating ring.

[0013] Preferably, a moving motor is fixedly installed on one side of the moving bracket. The output end of the moving motor is fixedly connected to a moving bidirectional threaded rod. Moving screw sleeves are symmetrically threaded on the outside of the moving bidirectional threaded rod, and the electric turntable is fixedly installed on the top of the moving screw sleeve.

[0014] Preferably, a clamping motor is fixedly installed at the central position inside the electric turntable. The output end of the clamping motor is fixedly connected to a bevel gear transmission assembly. Clamping threaded rods are fixedly connected around the bevel gear transmission assembly. A clamping screw sleeve is threaded on the outside of each clamping threaded rod, and a clamping arm is fixedly installed on the top of the clamping screw sleeve.

[0015] Preferably, the uniform spraying mechanism includes a moving base. Universal wheels are fixedly installed around the bottom of the moving base. Fixed bolts are symmetrically threaded on both sides inside the moving base. A spraying box is fixedly installed at the central position on the top of the moving base. A sealed box door is rotatably connected to the front of the spraying box.

[0016] Preferably, an electrostatic powder spraying device is fixedly installed on the back of the spraying box. A material injection port is provided on one side of the top of the electrostatic powder spraying device. The top and bottom of the electrostatic powder spraying device are respectively fixedly connected with a top connecting pipe and a bottom connecting pipe, and electromagnetic valves are fixedly installed at the ends of the top connecting pipe and the bottom connecting pipe.

[0017] Preferably, spray nozzles are fixedly installed at the ends of the two electromagnetic valves. The electromagnetic valves and the spray nozzles are respectively fixedly installed at the top and middle of the spraying box. A recovery box is fixedly installed at the bottom of the spraying box close to the electrostatic powder spraying device, and a recovery pipe is fixedly installed on the front of the recovery box.

[0018] Preferably, a motor cover is fixedly installed on the top of the spraying box. A lifting motor is fixedly installed on one side inside the motor cover. The output end of the lifting motor is fixedly connected with a sprocket transmission assembly. The bottom of the sprocket transmission assembly is symmetrically connected with lifting threaded rods. The lifting thread sleeves are threadedly connected with the lifting threaded rods, and the two lifting thread sleeves are fixedly installed on both sides of the lifting plate.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the electrostatic powder spraying device for a drainer that can spray evenly, by using the clamping motor to drive the bevel gear transmission assembly and the clamping threaded rod to rotate, the clamping thread sleeve drives the clamping arms to move relatively, so as to realize the clamping and fixing of the drainer. At the same time, by using the moving motor to drive the moving bidirectional threaded rod to rotate, the two moving thread sleeves drive the electric turntables to move relatively, and the distance between the two electric turntables can be adjusted. The electrostatic powder spraying of the drainer is carried out by using the electrostatic powder spraying device. At the same time, through the electromagnetic valves and spray nozzles at the top and the electromagnetic valves and spray nozzles in the middle, it is convenient to spray the drainer evenly and improve the spraying effect. The specific content is as follows:

[0020] 1. By setting the fixing mechanism, not only can the clamping motor drive the bevel gear transmission assembly and the clamping threaded rod to rotate, so that the clamping thread sleeve drives the clamping arms to move relatively, thereby realizing the clamping and fixing of the drainer, but also the moving motor can drive the moving bidirectional threaded rod to rotate, so that the two moving thread sleeves drive the electric turntables to move relatively, and the distance between the two electric turntables can be adjusted, which is convenient for continuous spraying of two drainers. Through the electric turntable, the rotation of the drainer can be realized, so as to realize the even spraying of the drainer. By driving the rotating worm to rotate through the rotating motor, and using the meshing connection between the rotating worm and the rotating worm wheel, the rotating ring drives the moving bracket to rotate, which is convenient for switching between two drainers and improves the spraying efficiency;

[0021] 2. By setting up the uniform spraying mechanism, not only can the electrostatic spraying of the drain be carried out using the electrostatic spraying equipment for plastic spraying, but also through the solenoid valves and spraying nozzles at the top and the solenoid valves and spraying nozzles in the middle, it is convenient to uniformly spray the drain, improving the spraying effect. The recycling box and recycling pipe can recycle and utilize the excess powder, thus achieving the purpose of saving resources. The lifting motor drives the sprocket transmission assembly and the lifting threaded rod to rotate, so that the lifting threaded sleeve drives the lifting plate to move up and down. By changing the height of the drain, the uniform spraying of the drain is further realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 FIG. is a three-dimensional structure schematic diagram of the whole utility model;

[0023] Figure 2 FIG. is a three-dimensional structure schematic diagram of the fixing mechanism in the utility model;

[0024] Figure 3 FIG. is a three-dimensional sectional structure schematic diagram of the moving bracket in the utility model;

[0025] Figure 4 FIG. is a three-dimensional structure schematic diagram of the clamping arm in the utility model;

[0026] Figure 5 FIG. is a three-dimensional sectional structure schematic diagram of the uniform spraying mechanism in the utility model;

[0027] Figure 6 FIG. is a three-dimensional structure schematic diagram of the lifting threaded rod and the lifting threaded sleeve in the utility model.

[0028] In the figure: 1. Fixing mechanism; 101. Lifting plate; 102. Rotating bracket; 103. Rotating motor; 104. Rotating worm; 105. Rotating worm gear; 106. Rotating ring; 107. Moving bracket; 108. Moving motor; 109. Moving bidirectional threaded rod; 110. Moving threaded sleeve; 111. Electric turntable; 112. Clamping motor; 113. Bevel gear transmission assembly; 114. Clamping threaded rod; 115. Clamping threaded sleeve; 116. Clamping arm; 2. Uniform spraying mechanism; 201. Moving base; 202. Universal wheel; 203. Fixing bolt; 204. Spraying box; 205. Sealed box door; 206. Electrostatic spraying equipment for plastic spraying; 207. Feeding port; 208. Top connecting pipe; 209. Bottom connecting pipe; 210. Solenoid valve; 211. Spraying nozzle; 212. Recycling box; 213. Recycling pipe; 214. Motor cover; 215. Lifting motor; 216. Sprocket transmission assembly; 217. Lifting threaded rod; 218. Lifting threaded sleeve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0030] Please refer to Figures 1-6 , the present invention provides a technical solution: an electrostatic spraying device for a drainer that can spray evenly, including a fixing mechanism 1 and an electric turntable 111 installed inside the fixing mechanism 1. A uniform spraying mechanism 2 is arranged outside the fixing mechanism 1, and lifting screw sleeves 218 are symmetrically installed on both sides inside the uniform spraying mechanism 2. The fixing mechanism 1 includes a lifting plate 101. On one side of the top of the lifting plate 101, rotating brackets 102 are symmetrically installed. A rotating motor 103 is fixedly installed on the outside of the rotating brackets 102. The output end of the rotating motor 103 is fixedly connected to a rotating worm 104. Among them, on one side of the rotating worm 104, a rotating worm gear 105 is meshed. The rotating worm gear 105 is rotatably connected to the lifting plate 101. Among them, a rotating ring 106 is fixedly installed on the top of the rotating worm gear 105. A moving bracket 107 is fixedly installed on the top of the rotating ring 106. A moving motor 108 is fixedly installed on one side of the moving bracket 107. The output end of the moving motor 108 is fixedly connected to a moving bidirectional threaded rod 109. Moving screw sleeves 110 are symmetrically threaded on the outside of the moving bidirectional threaded rod 109. The electric turntable 111 is fixedly installed on the top of the moving screw sleeve 110. A clamping motor 112 is fixedly installed at the center position inside the electric turntable 111. The output end of the clamping motor 112 is fixedly connected to a bevel gear transmission assembly 113. Clamping threaded rods 114 are fixedly connected around the bevel gear transmission assembly 113. A clamping screw sleeve 115 is threaded on the outside of each clamping threaded rod 114. A clamping arm 116 is fixedly installed on the top of the clamping screw sleeve 115. By setting the fixing mechanism 1, not only can the clamping motor 112 drive the bevel gear transmission assembly 113 and the clamping threaded rods 114 to rotate, so that the clamping screw sleeve 115 drives the clamping arm 116 to move relatively, thereby realizing the clamping and fixing of the drainer, but also the moving motor 108 drives the moving bidirectional threaded rod 109 to rotate, so that the two moving screw sleeves 110 drive the electric turntable 111 to move relatively, and the distance between the two electric turntables 111 can be adjusted, facilitating the continuous spraying of two drainers. Through the electric turntable 111, the rotation of the drainer can be realized, thereby realizing the uniform spraying of the drainer. By driving the rotating worm 104 to rotate through the rotating motor 103, and using the meshing connection between the rotating worm 104 and the rotating worm gear 105, the rotating ring 106 drives the moving bracket 107 to rotate, facilitating the switching between two drainers and improving the spraying efficiency.

[0031] The uniform spraying mechanism 2 includes a moving base 201. Universal wheels 202 are fixedly installed around the bottom of the moving base 201. Fixed bolts 203 are symmetrically and threadedly connected to both sides inside the moving base 201. A spraying box 204 is fixedly installed at the center of the top of the moving base 201. A sealed box door 205 is rotatably connected to the front of the spraying box 204. An electrostatic spraying device 206 is fixedly installed on the back of the spraying box 204. A feeding port 207 is opened on one side of the top of the electrostatic spraying device 206. A top connecting pipe 208 and a bottom connecting pipe 209 are respectively fixedly connected to the top and bottom of the electrostatic spraying device 206. Solenoid valves 210 are fixedly installed at the ends of the top connecting pipe 208 and the bottom connecting pipe 209. Spray nozzles 211 are fixedly installed at the ends of the two solenoid valves 210. The solenoid valves 210 and the spray nozzles 211 are respectively fixedly installed at the top and middle of the spraying box 204. A recovery box 212 is fixedly installed at the bottom of the spraying box 204 close to the electrostatic spraying device 206. A recovery pipe 213 is fixedly installed on the front of the recovery box 212. A motor cover 214 is fixedly installed at the top of the spraying box 204. A lifting motor 215 is fixedly installed on one side inside the motor cover 214. The output end of the lifting motor 215 is fixedly connected to a sprocket transmission assembly 216. Lifting threaded rods 217 are symmetrically connected to the bottom of the sprocket transmission assembly 216. A lifting threaded sleeve 218 is threadedly connected to the lifting threaded rod 217. The two lifting threaded sleeves 218 are fixedly installed on both sides of the lifting plate 101. By setting the uniform spraying mechanism 2, not only can the electrostatic spraying of the drain be carried out by using the electrostatic spraying device 206, but also the solenoid valves 210 and spray nozzles 211 at the top and the solenoid valves 210 and spray nozzles 211 in the middle are convenient for uniformly spraying the drain, improving the spraying effect. The recovery box 212 and the recovery pipe 213 can recover and utilize the excess powder, thus achieving the purpose of saving resources. The lifting motor 215 drives the sprocket transmission assembly 216 and the lifting threaded rods 217 to rotate, so that the lifting threaded sleeve 218 drives the lifting plate 101 to lift and move, and by changing the height of the drain, the uniform spraying of the drain is further realized.

[0032] Working principle: Before using this electrostatic spraying device for drain that can be uniformly sprayed, it is necessary to first check the overall situation of the device to determine that it can work normally. According to Figure 1 - Figure 6As shown in the figure, first, place the drainer on the electric turntable 111. Start the clamping motor 112 to drive the bevel gear transmission assembly 113 and the clamping threaded rod 114 to rotate, so that the clamping thread sleeve 115 drives the clamping arm 116 to move relatively, thereby realizing the clamping and fixing of the drainer. At the same time, use the moving motor 108 to drive the moving bidirectional threaded rod 109 to rotate, so that the two moving thread sleeves 110 drive the electric turntable 111 to move relatively, and the distance between the two electric turntables 111 can be adjusted, which is convenient for continuous spraying of two drainers. The rotation of the drainer can be realized through the electric turntable 111, so as to realize the uniform spraying of the drainer. Drive the rotating worm 104 to rotate through the rotating motor 103. Utilize the meshing connection between the rotating worm 104 and the rotating worm wheel 105 to make the rotating ring 106 drive the moving bracket 107 to rotate, which is convenient for switching between two drainers and improves the spraying efficiency. Secondly, use the electrostatic spraying equipment 206 to carry out electrostatic spraying of the drainer. At the same time, through the solenoid valves 210 and spraying nozzles 211 at the top and the solenoid valves 210 and spraying nozzles 211 in the middle, it is convenient to spray the drainer evenly and improve the spraying effect. The recovery box 212 and the recovery pipe 213 can recover and utilize the excess powder, so as to achieve the purpose of saving resources. Drive the sprocket transmission assembly 216 and the lifting threaded rod 217 to rotate through the lifting motor 215, so that the lifting thread sleeve 218 drives the lifting plate 101 to lift and move. By changing the height of the drainer, the uniform spraying of the drainer is further realized.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An electrostatic spraying device for a drainer that can be evenly sprayed, comprising a fixing mechanism (1) and an electric turntable (111) installed inside the fixing mechanism (1); An evenly spraying mechanism (2) is arranged on the outer side of the fixing mechanism (1), and lifting screw sleeves (218) are symmetrically installed on both sides inside the evenly spraying mechanism (2); It is characterized in that It further includes: The fixing mechanism (1) includes a lifting plate (101). On one side of the top of the lifting plate (101), rotating brackets (102) are symmetrically installed. A rotating motor (103) is fixedly installed on the outer side of the rotating brackets (102). The output end of the rotating motor (103) is fixedly connected to a rotating worm (104); Wherein, a rotating worm gear (105) is meshed and connected to one side of the rotating worm (104), and the rotating worm gear (105) is rotatably connected to the lifting plate (101); Wherein, a rotating ring (106) is fixedly installed on the top of the rotating worm gear (105), and a moving bracket (107) is fixedly installed on the top of the rotating ring (106).

2. The electrostatic spraying device for a drainer capable of uniform spraying according to claim 1, characterized in that: A moving motor (108) is fixedly installed on one side of the moving bracket (107). The output end of the moving motor (108) is fixedly connected to a moving bidirectional threaded rod (109). Moving screw sleeves (110) are symmetrically threadedly connected to the outer side of the moving bidirectional threaded rod (109), and the electric turntable (111) is fixedly installed on the top of the moving screw sleeve (110).

3. The electrostatic spraying device for a drainer capable of uniform spraying according to claim 2, characterized in that: A clamping motor (112) is fixedly installed at the central position inside the electric turntable (111). The output end of the clamping motor (112) is fixedly connected to a bevel gear transmission assembly (113). Clamping threaded rods (114) are fixedly connected around the bevel gear transmission assembly (113). A clamping screw sleeve (115) is threadedly connected to the outer side of each clamping threaded rod (114), and a clamping arm (116) is fixedly installed on the top of the clamping screw sleeve (115).

4. An electrostatic spraying device for a drainer capable of uniform spraying according to claim 1, characterized in that: The evenly spraying mechanism (2) includes a moving base (201). Universal wheels (202) are fixedly installed around the bottom of the moving base (201). Fixed bolts (203) are symmetrically threadedly connected to both sides inside the moving base (201). A spraying box (204) is fixedly installed at the central position on the top of the moving base (201). A sealed box door (205) is rotatably connected to the front of the spraying box (204).

5. An electrostatic spraying device for a drainer capable of uniform spraying according to claim 4, characterized in that: An electrostatic spraying device (206) is fixedly installed on the back of the spraying box (204). A feeding port (207) is opened on one side of the top of the electrostatic spraying device (206). A top connecting pipe (208) and a bottom connecting pipe (209) are respectively fixedly connected to the top and bottom of the electrostatic spraying device (206). Solenoid valves (210) are fixedly installed at the ends of the top connecting pipe (208) and the bottom connecting pipe (209).

6. An electrostatic spraying device for a drainer capable of uniform spraying according to claim 5, characterized in that: Spray nozzles (211) are fixedly installed at the ends of the two solenoid valves (210). The solenoid valves (210) and the spray nozzles (211) are respectively fixedly installed at the top and middle of the spraying box (204). A recovery box (212) is fixedly installed at the bottom of the spraying box (204) close to the electrostatic spraying equipment (206). A recovery pipe (213) is fixedly installed on the front of the recovery box (212).

7. An electrostatic spraying device for a drainer capable of uniform spraying according to claim 6, characterized in that: A motor cover (214) is fixedly installed at the top of the spraying box (204). A lifting motor (215) is fixedly installed on one side inside the motor cover (214). The output end of the lifting motor (215) is fixedly connected to a sprocket transmission assembly (216). The bottom of the sprocket transmission assembly (216) is symmetrically connected with lifting threaded rods (217). The lifting thread sleeve (218) is threadedly connected with the lifting threaded rod (217). The two lifting thread sleeves (218) are fixedly installed on both sides of the lifting plate (101).

Citation Information

Patent Citations

  • Energy-saving and environment-friendly electrostatic spraying device

    CN220657950U