Transformer shell machining tool

By designing the transformer shell processing tooling, the drive motor and transmission system are used to achieve uniform painting and movement limit protection of the transformer shell, the problem of cumbersome painting of large shells is solved and the processing efficiency is improved.

CN223145019UActive Publication Date: 2025-07-25JIANGSU LIYANG ELECTRIC MANFUACTURING CO LTD
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Patent Information

Application Number
CN202421961998.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-25
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the prior art, the volume and weight of the transformer shell are large, resulting in cumbersome painting processing and affecting processing efficiency.

Method used

A transformer shell processing tool is designed, including moving grooves, paint sheds, flexible shielding curtains, paint heads, drive motors and transmission systems. By driving the motor to drive the transmission gears and gear rings to achieve uniform painting and movement limit protection of the transformer shell.

Benefits of technology

It realizes uniform painting and movement protection of the transformer shell surface, improving the efficiency and convenience of painting processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223145019U_ABST
Patent Text Reader

Abstract

The transformer shell machining tool comprises a moving groove, a paint spraying shed is fixedly installed on the outer side of the middle of the moving groove, flexible shielding curtains are fixedly installed at the front end and the rear end of the paint spraying shed respectively, and paint spraying heads are fixedly installed on the outer side walls of the two ends of the paint spraying shed in a penetrating mode. A connecting opening is fixedly formed in the outer side of the paint spraying head; a first driving motor is fixedly installed on the outer wall of the rear end of the moving groove, a transmission lead screw is fixedly installed on a transmission shaft part on the inner side of the first driving motor, supporting tables are arranged on the inner walls of the two sides of the moving groove, and limiting guide rails are fixedly installed at the upper ends of the supporting tables; a moving table is movably connected to the upper end of the limiting guide rail in a limiting fit mode, a lead screw nut is fixedly installed at the bottom of the moving table, and a second driving motor is fixedly installed at the side end of the bottom of the moving table. The paint spraying device achieves the effect of conveniently spraying paint on the outer surface of the transformer shell.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer housing processing, in particular to a processing tooling for transformer housings. Background Technique

[0002] The transformer housing is an important part of the transformer. It is usually a structure made of metal (such as steel or aluminum) or other non-metallic materials, and is used to wrap and protect the internal components of the transformer.

[0003] The main functions of the transformer housing include: electrical safety protection: the housing can prevent people from directly contacting the high-voltage components inside the transformer, thus avoiding electric shock accidents. Environmental isolation: the transformer may generate certain noise, heat and electromagnetic radiation during operation. Heat dissipation function: a large amount of heat is generated when the transformer is running. If the heat cannot be dissipated in time, the temperature of the transformer will rise, affecting its performance and service life. Mechanical protection: the housing can also provide mechanical protection for the transformer to prevent it from being physically damaged by external impacts, vibrations, etc. Dust and water protection: for some transformers installed outdoors, the housing also needs to have the function of dust and water protection to ensure that the transformer can still work normally in a harsh environment.

[0004] Among them, when processing the transformer housing, the surface of the transformer housing after welding is subjected to spray painting processing to ensure the subsequent service life of the transformer housing.

[0005] However, in actual use of the existing technology, during the spray painting processing of the welded transformer housing, due to the relatively large volume and weight of the transformer housing, it is more cumbersome and inconvenient to spray paint on the surface of the transformer housing, thus affecting the processing efficiency of the transformer housing. Content of the Utility Model

[0006] The purpose of the utility model is to provide a processing tooling for transformer housings to solve the problem that during the spray painting processing of the welded transformer housing in the above background technique, due to the relatively large volume and weight of the transformer housing, it is more cumbersome and inconvenient to spray paint on the surface of the transformer housing, thus affecting the processing efficiency of the transformer housing.

[0007] To achieve the above purpose, the utility model provides the following technical scheme: including a moving groove, a spray painting shed is fixedly installed on the outer side of the middle part of the moving groove, flexible shielding curtains are respectively fixedly installed at the front and rear ends of the spray painting shed, spray painting heads are fixedly installed through the outer side walls at both ends of the spray painting shed, and a connection port is fixedly installed on the outer side of the spray painting heads;

[0008] A first driving motor is fixedly installed on the outer wall at the rear end of the moving groove. A transmission lead screw is fixedly installed on the inner shaft part of the first driving motor. Support platforms are provided on the inner walls on both sides of the moving groove. A limit guide rail is fixedly installed on the upper end of the support platform. A moving table is movably connected in a limit-fitting manner on the upper end of the limit guide rail. A lead screw nut is fixedly installed on the bottom of the moving table. A second driving motor is fixedly installed on the side end at the bottom of the moving table. A transmission gear is fixedly installed on the upper shaft part of the second driving motor. A transmission gear ring is meshed and connected to the side end of the transmission gear. A rotating bottom platform is fixedly installed in the middle of the transmission gear ring. A placing table is fixedly installed on the upper end of the rotating bottom platform. The outer shell of the transformer to be spray-painted is movably connected in a fitting manner on the upper end of the placing table;

[0009] Limit pressing switches are inlaid and fixedly installed on the upper sides of the inner walls at the front and rear ends of the moving groove. Pressing pads are respectively fixedly installed in the middle parts at the front and rear ends of the moving table.

[0010] Preferably, there are two flexible shielding curtains, which are symmetrically distributed at the openings at the front and rear ends of the spray booth respectively.

[0011] Preferably, there are several spray heads, which are symmetrically distributed on the outer sides of both ends of the spray booth respectively. The connection port is communicated with an external paint supply pipeline for spraying.

[0012] Preferably, the front and rear ends of the transmission lead screw are respectively rotationally connected to the inner walls at the front and rear ends of the moving groove through rotating shafts. There are two support platforms, which are symmetrically distributed on the inner walls on both sides of the moving groove respectively. The outer surface of the transmission lead screw penetrates through and is threadedly connected to the middle part of the lead screw nut.

[0013] Preferably, the upper shaft part of the second driving motor is rotationally connected to the side end of the moving table through a rotating shaft.

[0014] Preferably, the rotating bottom platform is rotationally connected to the middle part of the upper end of the moving table through a rotating shaft. Anti-slip stripes for anti-slip of the transformer outer shell are provided on the upper end of the placing table.

[0015] Preferably, there are two limit pressing switches, which are symmetrically distributed on the upper sides of the inner walls at the front and rear ends of the moving groove respectively. The limit pressing switches are electrically connected to the first driving motor and the second driving motor respectively through wires. The pressing pads and the limit pressing switches are on the same horizontal line.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] When the transformer housing moves linearly backward into the painting shed, the external paint supply pipeline is controlled to open. When the external paint supply pipeline is opened, the outer surface of the transformer housing inside the painting shed is painted through the paint spray head. When the paint spray head sprays the outer surface of the transformer housing, the second driving motor is controlled to start. When the second driving motor is started, it drives the transmission gear to rotate. When the transmission gear rotates, the rotating base is driven to rotate by the force generated by the meshing connection between the side end of the transmission gear and the transmission gear ring. When the rotating base rotates, it drives the transformer housing to rotate inside the painting shed, so that the outer surface of the transformer housing is evenly painted, thus realizing the function of facilitating the painting process of the outer surface of the transformer housing;

[0018] After the outer surface of the transformer housing is painted, the moving platform will continue to drive the transformer housing to move linearly backward out of the painting shed. When the moving platform continues to move linearly backward, the moving platform will drive the pressing pad to move linearly backward. When the pressing pad moves linearly backward, it will press the limit pressing switch. When the limit pressing switch is pressed, the first driving motor and the second driving motor can be controlled to stop rotating through the pressing action of the limit pressing switch, so that the transformer housing stops moving linearly backward and rotating, thus realizing the limit protection for the movement of the transformer housing while facilitating the painting process of the outer surface of the transformer housing. Description of the Drawings

[0019] Figure 1 is a schematic diagram of the overall structure of a transformer housing processing tooling of the present utility model;

[0020] Figure 2 is a schematic cross-sectional view of the overall structure of a transformer housing processing tooling of the present utility model;

[0021] Figure 3 is a schematic cross-sectional view of a partial structure of a transformer housing processing tooling of the present utility model.

[0022] In the figure: 1, moving groove; 2, painting shed; 3, flexible shielding curtain; 4, paint spray head; 5, connection port; 6, first driving motor; 7, transmission lead screw; 8, support platform; 9, limit guide rail; 10, moving platform; 11, lead screw nut; 12, second driving motor; 13, transmission gear; 14, transmission gear ring; 15, rotating base; 16, placement table; 17, transformer housing; 18, limit pressing switch; 19, pressing pad. Detailed Embodiments

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1 - 3 , the present utility model provides a technical solution for a transformer housing processing tooling: including a moving groove 1, a painting shed 2 is fixedly installed on the outer side of the middle part of the moving groove 1, flexible shielding curtains 3 are fixedly installed at the front and rear ends of the painting shed 2 respectively, and the number of the flexible shielding curtains 3 is two, which are symmetrically distributed at the openings at the front and rear ends of the painting shed 2 respectively, so that the openings at the front and rear ends of the painting shed 2 are shielded by the flexible shielding curtains 3. Spray heads 4 are fixedly installed through the outer side walls at both ends of the painting shed 2, and the number of the spray heads 4 is several, which are symmetrically distributed on the outer sides at both ends of the painting shed 2. A connection port 5 is fixedly installed on the outer side of the spray head 4, and the connection port 5 is communicated with an external paint supply pipeline for painting, so that the interior of the painting shed 2 is painted through the cooperation of the spray head 4, the connection port 5 and the external paint supply pipeline;

[0025] A first driving motor 6 is fixedly installed on the outer wall at the rear end of the moving groove 1. A transmission lead screw 7 is fixedly installed on the inner side transmission shaft part of the first driving motor 6. The front and rear ends of the transmission lead screw 7 are respectively rotationally connected to the inner walls at the front and rear ends of the moving groove 1 through rotating shafts. Support platforms 8 are provided on the inner walls on both sides of the moving groove 1, and the number of the support platforms 8 is two, which are symmetrically distributed on the inner walls on both sides of the moving groove 1. A limiting guide rail 9 is fixedly installed on the upper end of the support platform 8. A moving platform 10 is limited and fitted and movably connected to the upper end of the limiting guide rail 9. A lead screw nut 11 is fixedly installed at the bottom of the moving platform 10, and the outer surface of the transmission lead screw 7 is threadedly connected through the middle part of the lead screw nut 11. A second driving motor 12 is fixedly installed at the side end of the bottom of the moving platform 10. The upper end transmission shaft part of the second driving motor 12 is rotationally connected through the rotating shaft to the side end of the moving platform 10. A transmission gear 13 is fixedly installed on the upper end transmission shaft part of the second driving motor 12. A transmission gear ring 14 is meshed and connected to the side end of the transmission gear 13. A rotating bottom platform 15 is fixedly installed in the middle of the transmission gear ring 14, and the rotating bottom platform 15 is rotationally connected to the upper end middle part of the moving platform 10 through a rotating shaft. A placing platform 16 is fixedly installed on the upper end of the rotating bottom platform 15. The required transformer housing 17 to be painted is fitted and movably connected to the upper end of the placing platform 16, and anti-slip stripes for anti-slip of the transformer housing 17 are provided on the upper end of the placing platform 16;

[0026] On the upper sides of the inner walls at the front and rear ends of the moving groove 1, there are two limit pressure switches 18 fixedly installed by inlaying. The two limit pressure switches 18 are symmetrically distributed on the upper sides of the inner walls at the front and rear ends of the moving groove 1. The limit pressure switches 18 are electrically connected to the first driving motor 6 and the second driving motor 12 respectively through wires. In the middle of the front and rear ends of the moving platform 10, there are pressing pads 19 fixedly installed, and the pressing pads 19 and the limit pressure switches 18 are on the same horizontal line.

[0027] Working principle: When in use, the utility model hoists the transformer shell 17 to be spray-painted onto the upper end of the placement table 16. When the transformer shell 17 is hoisted to the upper end of the placement table 16, the first driving motor 6 is controlled to start. When the first driving motor 6 starts, it drives the transmission lead screw 7 to rotate. When the transmission lead screw 7 rotates, it drives the lead screw nut 11 to move backward due to the acting force generated by the through-threaded connection with the outer curved surface of the transmission lead screw 7. When the lead screw nut 11 moves backward, it drives the moving platform 10 to move backward along the upper end of the limit guide rail 9. When the moving platform 10 moves backward in a straight line, it synchronously drives the transformer shell 17 on the upper end of the placement table 16 to move backward in a straight line. When the transformer shell 17 moves backward in a straight line, the transformer shell 17 will push open the flexible shielding curtain 3 and move backward in a straight line into the spray-painting shed 2. When the transformer shell 17 moves backward in a straight line into the spray-painting shed 2, the external paint supply pipeline is controlled to start. When the external paint supply pipeline starts, the outer surface of the transformer shell 17 inside the spray-painting shed 2 is spray-painted through the paint spray head 4. When the paint spray head 4 sprays the outer surface of the transformer shell 17, the second driving motor 12 is controlled to start. When the second driving motor 12 starts, it drives the transmission gear 13 to rotate. When the transmission gear 13 rotates, it drives the rotating bottom platform 15 to rotate due to the acting force generated by the meshing connection between the side end of the transmission gear 13 and the transmission gear ring 14. When the rotating bottom platform 15 rotates, it drives the transformer shell 17 to rotate inside the spray-painting shed 2, so that the outer surface of the transformer shell 17 is evenly spray-painted, thus realizing the function of facilitating the spray-painting process of the outer surface of the transformer shell 17.

[0028] At the same time, after the outer surface of the transformer shell 17 is spray-painted, the moving platform 10 will continue to synchronously drive the transformer shell 17 to move backward in a straight line out of the spray-painting shed 2. When the moving platform 10 continues to move backward in a straight line, the moving platform 10 will drive the pressing pad 19 to move backward in a straight line. When the pressing pad 19 moves backward in a straight line, it will press the limit pressure switch 18. When the limit pressure switch 18 is pressed, the first driving motor 6 and the second driving motor 12 can be controlled to stop rotating through the pressing action of the limit pressure switch 18, so that the transformer shell 17 stops moving backward in a straight line and rotating, thus realizing the function of facilitating the spray-painting process of the outer surface of the transformer shell 17 and providing limit protection for the movement of the transformer shell 17 at the same time.

[0029] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A processing tooling for a transformer housing, characterized in that: It includes a moving groove (1), on the outer side of the middle part of the moving groove (1), a painting shed (2) is fixedly installed. On the front and rear ends of the painting shed (2), flexible shielding curtains (3) are respectively fixedly installed. On the outer side walls at both ends of the painting shed (2), paint spray heads (4) are fixedly installed through. On the outer side of the paint spray head (4), a connection port (5) is fixedly installed. On the outer wall at the rear end of the moving groove (1), a first driving motor (6) is fixedly installed. On the inner side transmission shaft part of the first driving motor (6), a transmission lead screw (7) is fixedly installed. On the inner walls on both sides of the moving groove (1), support platforms (8) are provided. On the upper end of the support platform (8), a limiting guide rail (9) is fixedly installed. On the upper end of the limiting guide rail (9), a moving platform (10) is in limiting and fitting movable connection. At the bottom of the moving platform (10), a lead screw nut (11) is fixedly installed. At the side end of the bottom of the moving platform (10), a second driving motor (12) is fixedly installed. On the upper end transmission shaft part of the second driving motor (12), a transmission gear (13) is fixedly installed. On the side end of the transmission gear (13), a transmission gear ring (14) is meshed and connected. In the middle of the transmission gear ring (14), a rotating bottom platform (15) is fixedly installed. On the upper end of the rotating bottom platform (15), a placing platform (16) is fixedly installed. On the upper end of the placing platform (16), a transformer housing (17) to be painted and processed is in fitting and movable connection. On the upper side of the inner walls at the front and rear ends of the moving groove (1), limit pressing switches (18) are inlaid and fixedly installed. On the middle parts of the front and rear ends of the moving platform (10), pressing pads (19) are respectively fixedly installed.

2. The processing tooling for a transformer housing according to claim 1, wherein: The number of the flexible shielding curtains (3) is two, which are symmetrically distributed at the openings at the front and rear ends of the painting shed (2).

3. The processing tooling for a transformer housing according to claim 2, wherein: The number of the paint spray heads (4) is several, which are symmetrically distributed on the outer sides at both ends of the painting shed (2). The connection port (5) is communicated with an external paint supply pipeline for painting.

4. The processing tooling for a transformer housing according to claim 3, characterized in that: The front and rear ends of the transmission lead screw (7) are respectively rotationally connected to the inner walls at the front and rear ends of the moving groove (1) through rotating shafts. The number of the support platforms (8) is two, which are symmetrically distributed on the inner walls on both sides of the moving groove (1). The outer surface of the transmission lead screw (7) is threadedly connected through the middle part of the lead screw nut (11).

5. The processing tooling for a transformer housing according to claim 4, characterized in that: The upper end transmission shaft part of the second driving motor (12) is rotationally connected through a rotating shaft to the side end of the moving platform (10).

6. The processing tooling for a transformer housing according to claim 5, wherein: The rotating bottom platform (15) is rotationally connected to the middle part of the upper end of the moving platform (10) through a rotating shaft. On the upper end of the placing platform (16), anti-slip stripes for anti-slip of the transformer housing (17) are provided.

7. A processing tooling for a transformer housing according to claim 6, characterized in that: The number of the limit pressing switches (18) is two, which are symmetrically distributed on the upper side of the inner walls at the front and rear ends of the moving groove (1). The limit pressing switches (18) are electrically connected to the first driving motor (6) and the second driving motor (12) respectively through wires. The pressing pads (19) and the limit pressing switches (18) are on the same horizontal line.