Oil removing device for metal surface treatment and machining
By spraying oil degreasing agent and clean water with upper and lower communication pipes in the metal surface treatment device, and combining water storage chamber and hot air fan drying, the problem of insufficient oil removal on the metal surface of the existing device is solved, and the workpiece is comprehensively cleaned and dried, which facilitates subsequent processes.
Patent Information
- Application Number
- CN202422646898.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing oil removal device is difficult to effectively treat the lower surface where the metal product comes into contact with the conveyor belt, resulting in defects in the oil removal process and it is difficult to meet the use needs.
A degreasing device for metal surface treatment processing is designed, using the upper communication pipe and the lower communication pipe to be located at the upper end and inside of the conveyor belt respectively. The spray head sprays the oil degreasing agent and clean water, and drives the crankshaft rotation through a dual-axis motor to achieve comprehensive spraying and cleaning of the upper and lower sides of the workpiece, combining the water storage chamber to collect wastewater, negative pressure box drying and hot air fan to promote workpiece drying.
It realizes comprehensive oil removal cleaning of the upper and lower surfaces of metal workpieces, wastewater collection and workpiece drying, and improves the oil removal effect of special-shaped workpieces and facilitates subsequent use.
Smart Images

Figure CN223145453U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal workpiece processing, and more particularly to a degreasing device for metal surface treatment and processing. Background Technique
[0002] When deforming or cutting metal, some oil stains often adhere to the surface of metal products. The process, technique, method, etc. of removing oil stains from the metal surface is called degreasing or oil removal, and the common degreasing methods include: surfactant degreasing, organic degreasing, pickling degreasing, electrolytic degreasing, etc.
[0003] After retrieval, the existing patent (publication number: CN214813002U) discloses an environment-friendly degreasing device for metal surface treatment and processing. During its use, when a metal part is placed on a conveyor belt for transportation, the degreasing agent in the liquid storage tank can flow down through the through pipe in the sleeve. When the degreasing agent flows to the bottom end of the through pipe, it will evenly enter the sponge through the liquid distribution pipe. When the metal part passes through the sponge, the degreasing agent inside the sponge can enter the metal part through the elasticity of the sponge, enabling the metal part to maximally contact the degreasing agent and improving the degreasing effect of the device. Finally, the water flow sprayed by the high-pressure nozzle is used to wash the irregular parts inside the metal to ensure the effect of removing oil stains from the metal. However, the inventor found the following problems in the process of implementing the present utility model: For the above-mentioned degreasing device, when placing the metal product on the surface of the conveyor belt for transportation, it can only apply the degreasing agent and perform cleaning operations on the upper surface and side surface of the metal, while for the lower surface of the metal in contact with the conveyor belt, there is a serious lack of the effect of degreasing treatment, resulting in a large defect in the degreasing treatment process and being difficult to meet the use requirements.
[0004] In view of this, the present utility model proposes a degreasing device for metal surface treatment and processing with comprehensive degreasing to solve this problem. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present utility model provides a degreasing device for metal surface treatment and processing to solve the problems existing in the above background technique.
[0006] The present utility model provides the following technical solution: A degreasing device for metal surface treatment and processing, including a mounting frame. An installation cavity penetrating left and right is opened inside the mounting frame. Two support rollers are rotatably connected inside the installation cavity. A conveyor belt is arranged on the surfaces of the two support rollers. Through holes are evenly opened on the surface of the conveyor belt. A degreasing and cleaning assembly is arranged on the surface of the mounting frame corresponding to the conveyor belt;
[0007] The degreasing and cleaning assembly includes an upper connecting pipe and a lower connecting pipe longitudinally inserted on the surface of the mounting frame. The upper connecting pipe and the lower connecting pipe are respectively located at the upper end and the inner side of the conveyor belt. A number of spray nozzles are embedded on the adjacent sides of the upper connecting pipe and the lower connecting pipe. The number of the upper connecting pipe and the lower connecting pipe is two each. Each upper connecting pipe and lower connecting pipe form a group. An adapter pipe is welded between the upper connecting pipe and the lower connecting pipe of each group. Two tanks are fixedly installed at the top of the mounting frame. The interiors of the two tanks are respectively filled with degreasing agent and clean water from left to right. A pump body is fixedly installed on the surface of the tank. The water outlet ends of the pump body are respectively connected to the upper connecting pipe and the lower connecting pipe through hoses. A double-shaft motor for driving the upper connecting pipe and the lower connecting pipe to expand and contract back and forth is fixedly installed on the back of the mounting frame. Crankshafts are fixedly installed on the two output shafts of the double-shaft motor. A transmission rod is rotatably connected to the surface of the crankshaft. The other end of the transmission rod is rotatably connected to the surface of the adapter pipe.
[0008] Further, a driving motor is fixedly installed on the front surface of the mounting frame, and the output shaft of the driving motor is fixed to the central shaft of the supporting roller.
[0009] Further, a water storage cavity is formed at the bottom side of the mounting cavity of the mounting frame, and a sewage discharge valve is embedded on the front surface of the mounting frame corresponding to the water storage cavity; by providing the water storage cavity, the wastewater generated by degreasing and cleaning can be collected, and the sewage can be centrally discharged to the outside through the sewage discharge valve.
[0010] Further, a blanking slide frame is fixedly installed at the right-side discharging end of the mounting frame, and a blanking plate is arranged on the surface of the blanking slide frame; by providing the blanking slide frame and the blanking plate, it is convenient to perform the blanking operation on the workpiece.
[0011] Further, a water collection cavity is formed at the inner bottom of the blanking slide frame, a water drainage hole is formed on the surface of the blanking plate, a limiting slide rod is fixedly installed at the bottom end of the blanking plate, the limiting slide rod is slidably connected to the inner wall of the blanking slide frame, and a vibrator is fixedly installed at the bottom end of the blanking plate; when the workpiece slides on the surface of the blanking plate, the vibrator vibrates the blanking plate, thereby driving the workpiece to vibrate, which can promote the separation of the water on the surface of the workpiece from the workpiece. The water can enter the water collection cavity through the water drainage hole and be temporarily stored, achieving the purpose of promoting the drying of the workpiece.
[0012] Further, a delivery pipe is embedded at the bottom end of the blanking slide frame, a negative pressure box is fixedly installed on the front surface of the mounting frame, the water outlet end of the delivery pipe is communicated with the inner cavity of the negative pressure box, a negative pressure pump is embedded at the top of the negative pressure box, and the air inlet end of the negative pressure pump is communicated with the inside of the negative pressure box; by providing the negative pressure box, the delivery pipe and the negative pressure pump, the negative pressure pump creates a negative pressure inside the negative pressure box, and then the negative pressure is transmitted to the inside of the water collection cavity through the delivery pipe, and then transmitted to the surface of the workpiece through the water drainage hole, which can attract the water stains on the surface of the workpiece, further promoting the drying of the workpiece and facilitating the subsequent processing of the workpiece.
[0013] Further, a circulation pump is fixedly installed on the outer wall of the negative pressure box. The liquid inlet end of the circulation pump is communicated with the inner cavity of the negative pressure box, and the liquid outlet end of the circulation pump is communicated with the inner cavity of the mounting frame. By setting the circulation pump, the water inside the negative pressure box can be transported to the inside of the water storage cavity and discharged centrally through the sewage discharge valve.
[0014] Further, a hot air blower is fixedly installed on the top of the blanking slide carriage, and the air outlet end of the hot air blower faces the surface of the blanking plate. By setting the hot air blower, hot air can be blown onto the surface of the workpiece to further promote the drying of the water stains on the surface of the workpiece.
[0015] The technical effects and advantages of the present utility model:
[0016] 1. In the present utility model, a metal workpiece is placed on the surface of the conveyor belt, and the driving motor is used to drive the conveyor belt to rotate clockwise. By setting the degreasing and cleaning assembly, during the process of the metal workpiece moving to the right, the degreasing agent is transported to the upper connecting pipe and the lower connecting pipe through the pump body, so as to achieve the effect of spraying the degreasing agent on the upper and lower sides of the workpiece, and the spraying is comprehensive. Subsequently, the clear water is transported to the upper connecting pipe and the lower connecting pipe through the pump body, so as to achieve the purpose of cleaning the surface of the workpiece and ensure the cleanliness of the surface of the workpiece. Moreover, during the spraying process of the degreasing agent and the clear water, the double-shaft motor is used to drive the crankshaft to rotate, and under the transmission effect of the transmission rod, the upper connecting pipe and the lower connecting pipe can be driven to move reciprocally, so as to achieve the purpose of continuously adjusting the position of the spraying point, and further improve the degreasing and cleaning effect on the special-shaped workpiece.
[0017] 2. In the present utility model, by setting the water storage cavity, the wastewater generated by degreasing and cleaning can be collected, and the sewage can be discharged centrally to the outside through the sewage discharge valve; by setting the blanking slide carriage and the blanking plate, it is convenient to perform the blanking operation on the workpiece; when the workpiece slides on the surface of the blanking plate, the blanking plate is vibrated by the vibrator, and then the workpiece is driven to vibrate, which can promote the separation of the water on the surface of the workpiece from the workpiece, and the water can enter the water collection cavity through the lower water holes for temporary storage, so as to achieve the purpose of promoting the drying of the workpiece; by setting the negative pressure box, the conveying pipe and the negative pressure pump, the negative pressure pump is used to create a negative pressure inside the negative pressure box, and then the negative pressure is transmitted to the inside of the water collection cavity through the conveying pipe, and then transmitted to the surface of the workpiece through the lower water holes, which can attract the water stains on the surface of the workpiece, further promote the drying of the workpiece, and facilitate the subsequent processes to utilize the workpiece; by setting the circulation pump, the water inside the negative pressure box can be transported to the inside of the water storage cavity and discharged centrally through the sewage discharge valve; by setting the hot air blower, hot air can be blown onto the surface of the workpiece to further promote the drying of the water stains on the surface of the workpiece. Description of the Drawings
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the first perspective of the present utility model;
[0019] Figure 2Schematic diagram of the three-dimensional structure of the second perspective of the present utility model;
[0020] Figure 3 Schematic diagram of the sectional structure of the mounting bracket of the present utility model;
[0021] Figure 4 Schematic diagram of the sectional structure of the blanking slide of the present utility model.
[0022] The reference numerals are: 1, mounting bracket; 2, support roller; 3, conveyor belt; 4, through hole; 5, upper connecting pipe; 6, lower connecting pipe; 7, spray head; 8, connecting pipe; 9, tank body; 10, pump body; 11, double-shaft motor; 12, crankshaft; 13, transmission rod; 14, drive motor; 15, water storage cavity; 16, sewage valve; 17, blanking slide; 18, blanking plate; 19, water discharge hole; 20, limiting slide bar; 21, vibrator; 22, conveying pipe; 23, negative pressure box; 24, negative pressure pump; 25, circulation pump; 26, hot air blower. Specific embodiments
[0023] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the drawings in the present utility model. In addition, the forms of each structure described in the following embodiments are merely examples, and an oil removal device for metal surface treatment and processing involved in the present utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0024] Referring to Figures 1 to 4 , the present utility model provides an oil removal device for metal surface treatment and processing, including a mounting bracket 1. An installation cavity penetrating left and right is provided inside the mounting bracket 1. Two support rollers 2 are rotatably connected inside the installation cavity. A drive motor 14 is fixedly installed on the front surface of the mounting bracket 1. The output shaft of the drive motor 14 is fixed to the central axis of the support roller 2. A conveyor belt 3 is arranged on the surfaces of the two support rollers 2, and through holes 4 are uniformly opened on the surface of the conveyor belt 3.
[0025] An oil removal and cleaning assembly is provided on the surface of the mounting bracket 1 corresponding to the conveyor belt 3.
[0026] The degreasing and cleaning assembly includes an upper connecting pipe 5 and a lower connecting pipe 6 vertically inserted on the surface of the mounting frame 1. The upper connecting pipe 5 and the lower connecting pipe 6 are respectively located at the upper end and the inner side of the conveyor belt 3. A number of spray nozzles 7 are embedded on the adjacent sides of the upper connecting pipe 5 and the lower connecting pipe 6. The number of the upper connecting pipe 5 and the lower connecting pipe 6 is two each. Each upper connecting pipe 5 and lower connecting pipe 6 form a group. An adapter pipe 8 is welded between the upper connecting pipe 5 and the lower connecting pipe 6 of each group. Two tanks 9 are fixedly installed at the top of the mounting frame 1. The inside of the two tanks 9 is filled with degreasing agent and clear water from left to right respectively. A pump body 10 is fixedly installed on the surface of the tank 9. The water outlet ends of the pump body 10 are respectively connected to the upper connecting pipe 5 and the lower connecting pipe 6 through hoses. A double-shaft motor 11 for driving the front and back telescoping of the upper connecting pipe 5 and the lower connecting pipe 6 is fixedly installed on the back of the mounting frame 1. Crankshafts 12 are fixedly installed on the two output shafts of the double-shaft motor 11. A transmission rod 13 is rotatably connected to the surface of the crankshaft 12. The other end of the transmission rod 13 is rotatably connected to the surface of the adapter pipe 8.
[0027] It should be noted that when using this degreasing device, the whole device is pre-connected electrically to the control room of the workpiece processing workshop. The metal workpiece is placed on the surface of the conveyor belt 3. The driving motor 14 is used to drive the conveyor belt 3 to rotate clockwise. During the process of the metal workpiece moving to the right, the degreasing agent is transported to the left upper connecting pipe 5 and the lower connecting pipe 6 through the left pump body 10, achieving the effect of spraying the degreasing agent on the upper and lower sides of the workpiece, and the spraying is comprehensive. Subsequently, the clear water is transported to the right upper connecting pipe 5 and the lower connecting pipe 6 through the right pump body 10, achieving the purpose of cleaning the surface of the workpiece and ensuring the cleanliness of the workpiece surface.
[0028] Furthermore, during the spraying process of the degreasing agent and the clear water, the double-shaft motor 11 is used to drive the crankshaft 12 to rotate. Under the transmission effect of the transmission rod 13, the upper connecting pipe 5 and the lower connecting pipe 6 can be driven to move back and forth, achieving the purpose of continuously adjusting the position of the spraying point and further improving the degreasing and cleaning effect on the special-shaped workpiece.
[0029] A water storage cavity 15 is opened at the bottom side of the mounting frame 1 in the installation cavity. A sewage discharge valve 16 is embedded on the front surface of the mounting frame 1 corresponding to the water storage cavity 15.
[0030] Furthermore, by setting the water storage cavity 15, the wastewater generated by degreasing and cleaning can be collected, and the sewage can be centrally discharged to the outside through the sewage discharge valve 16.
[0031] A blanking slide frame 17 is fixedly installed at the right discharge end of the mounting frame 1, and a blanking plate 18 is arranged on the surface of the blanking slide frame 17.
[0032] Furthermore, by setting the blanking slide frame 17 and the blanking plate 18, it is convenient to carry out the blanking operation of the workpiece.
[0033] A water collecting cavity is provided at the inner bottom of the blanking carriage 17, a water discharging hole 19 is provided on the surface of the blanking plate 18, a limiting slide bar 20 is fixedly installed at the bottom end of the blanking plate 18, the limiting slide bar 20 is slidably connected with the inner wall of the blanking carriage 17, and a vibrator 21 is fixedly installed at the bottom end of the blanking plate 18.
[0034] It should be noted that when the workpiece slides on the surface of the blanking plate 18, since the blanking plate 18 is slidably connected with the inner wall of the blanking carriage 17 under the limiting action of the limiting slide bar 20, the vibrator 21 vibrates the blanking plate 18, thereby driving the workpiece to vibrate, which can promote the separation of the water on the surface of the workpiece from the workpiece, and the water can enter the water collecting cavity through the water discharging hole 19 for temporary storage, achieving the purpose of promoting the drying of the workpiece.
[0035] Furthermore, the vibrator 21 is protected against water when in use.
[0036] A delivery pipe 22 is embedded at the bottom end of the blanking carriage 17, a negative pressure box 23 is fixedly installed on the front surface of the mounting frame 1, the water outlet end of the delivery pipe 22 is communicated with the inner cavity of the negative pressure box 23, a negative pressure pump 24 is embedded at the top end of the negative pressure box 23, and the air inlet end of the negative pressure pump 24 is communicated with the inside of the negative pressure box 23.
[0037] Furthermore, by providing the negative pressure box 23, the delivery pipe 22 and the negative pressure pump 24, the negative pressure pump 24 creates a negative pressure inside the negative pressure box 23, and then the negative pressure is transmitted to the inside of the water collecting cavity through the delivery pipe 22, and then the negative pressure is transmitted to the surface of the workpiece through the water discharging hole 19, which can attract the water stains on the surface of the workpiece.
[0038] A hot air blower 26 is fixedly installed at the top of the blanking carriage 17, and the air outlet end of the hot air blower 26 faces the surface of the blanking plate 18.
[0039] Furthermore, by providing the hot air blower 26, hot air can be blown onto the surface of the workpiece, further promoting the drying of the workpiece and facilitating the utilization of the workpiece in subsequent processes.
[0040] A circulating pump 25 is fixedly installed on the outer wall of the negative pressure box 23, the liquid inlet end of the circulating pump 25 is communicated with the inner cavity of the negative pressure box 23, and the liquid outlet end of the circulating pump 25 is communicated with the inner cavity of the mounting frame 1.
[0041] Furthermore, by providing the circulating pump 25, the water inside the negative pressure box 23 can be transported to the inside of the water storage cavity 15 and discharged centrally through the sewage discharge valve 16.
[0042] Finally, it should be noted that: in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved, and other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other.
Claims
1. An oil removal device for metal surface treatment and processing, including a mounting frame (1), characterized in that: The interior of the mounting frame (1) is provided with a mounting cavity that penetrates from left to right. Two support rollers (2) are rotatably connected inside the mounting cavity. A conveyor belt (3) is arranged on the surfaces of the two support rollers (2). Through holes (4) are evenly arranged on the surface of the conveyor belt (3). An oil removal and cleaning assembly is arranged on the surface of the mounting frame (1) corresponding to the conveyor belt (3). The oil removal and cleaning assembly includes an upper connecting pipe (5) and a lower connecting pipe (6) longitudinally inserted into the surface of the mounting frame (1). The upper connecting pipe (5) and the lower connecting pipe (6) are respectively located above and inside the conveyor belt (3). A number of spray nozzles (7) are embedded on the adjacent sides of the upper connecting pipe (5) and the lower connecting pipe (6). The number of the upper connecting pipe (5) and the lower connecting pipe (6) is two each. Each upper connecting pipe (5) and lower connecting pipe (6) form a group. A connecting pipe (8) is welded between the upper connecting pipe (5) and the lower connecting pipe (6) of each group. Two tanks (9) are fixedly installed at the top of the mounting frame (1). An oil remover and clear water are respectively contained in the two tanks (9) from left to right. A pump body (10) is fixedly installed on the surface of the tank (9). The water outlet ends of the pump body (10) are respectively connected with the upper connecting pipe (5) and the lower connecting pipe (6) through hoses. A double-shaft motor (11) for driving the upper connecting pipe (5) and the lower connecting pipe (6) to stretch back and forth is fixedly installed on the back of the mounting frame (1). Crankshafts (12) are fixedly installed on the two output shafts of the double-shaft motor (11). A transmission rod (13) is rotatably connected to the surface of the crankshaft (12). The other end of the transmission rod (13) is rotatably connected to the surface of the connecting pipe (8).
2. The degreasing device for metal surface treatment and processing according to claim 1, characterized in that: A driving motor (14) is fixedly installed on the front of the mounting frame (1). The output shaft of the driving motor (14) is fixed to the central axis of the support roller (2).
3. The degreasing device for metal surface treatment and processing according to claim 1, characterized in that: A water storage cavity (15) is arranged at the bottom side of the mounting cavity of the mounting frame (1). A sewage discharge valve (16) is embedded on the front of the mounting frame (1) corresponding to the water storage cavity (15).
4. An oil removal device for metal surface treatment and processing, characterized in that: A blanking slide frame (17) is fixedly installed at the right-side discharging end of the mounting frame (1), and a blanking plate (18) is arranged on the surface of the blanking slide frame (17).
5. An oil removal device for metal surface treatment and processing, characterized in that: A water collecting cavity is arranged at the inner bottom of the blanking slide frame (17). Water discharging holes (19) are arranged on the surface of the blanking plate (18). A limiting slide rod (20) is fixedly installed at the bottom end of the blanking plate (18). The limiting slide rod (20) is slidably connected to the inner wall of the blanking slide frame (17). A vibrator (21) is fixedly installed at the bottom end of the blanking plate (18).
6. The degreasing device for metal surface treatment and processing according to claim 5, characterized in that: A delivery pipe (22) is embedded at the bottom end of the blanking slide frame (17). A negative pressure box (23) is fixedly installed on the front of the mounting frame (1). The water outlet end of the delivery pipe (22) is communicated with the inner cavity of the negative pressure box (23). A negative pressure pump (24) is embedded at the top of the negative pressure box (23), and the air inlet end of the negative pressure pump (24) is communicated with the inside of the negative pressure box (23).
7. An oil removal device for metal surface treatment and processing, characterized in that: A circulating pump (25) is fixedly installed on the outer wall of the negative pressure box (23). The liquid inlet end of the circulating pump (25) is communicated with the inner cavity of the negative pressure box (23). The liquid outlet end of the circulating pump (25) is communicated with the inner cavity of the mounting frame (1).
8. An oil removal device for metal surface treatment and processing, characterized in that: A hot air blower (26) is fixedly installed at the top of the blanking carriage (17), and the air outlet end of the hot air blower (26) faces the surface of the blanking plate (18).
Citation Information
Patent Citations
Environment-friendly oil removal device for metal surface treatment and machining
CN214813002U