Production device with shearing function for LED lamp strip
By designing an LED light strip production device with automatic rolling and shearing, the problem of cumbersome storage and shearing of the light strip in the prior art is solved, and the automatic storage and efficient shearing of the light strip are realized, which improves the operation convenience and shear quality.
Patent Information
- Application Number
- CN202422316743.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing LED light strip production equipment requires cumbersome storage and shearing operations when there is too much output, resulting in inconvenient shearing process.
An LED light strip production device including a discharge assembly, a shear assembly and a control assembly is designed. The automatic winding and limiting of the light strip is realized through the cooperation of the rolling area and the extension plate, the pneumatic chamber is used to provide shear power, and the operation control is carried out through the control assembly and the display screen to improve the convenience and smoothness of shear.
The automatic storage of the light strip and simplify the shearing process, improve the efficiency and smoothness of the shearing, and provide convenience for operation.
Smart Images

Figure CN223147267U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED strip production, in particular to a production device for LED strips with a shearing function. Background Technique
[0002] An LED lamp is a semiconductor material chip that emits light when electrically powered. It is cured onto a bracket with silver glue or white glue, then the chip and the circuit board are connected with silver wire or gold wire, and the periphery is sealed with epoxy resin to protect the internal core wire. Finally, the outer shell is installed. People use LED lamps everywhere in life, and LED strips are one of the forms. The use of LED strips can provide a good light atmosphere for the illuminated space. The use of LED strips is becoming more and more common. In LED strip production factories, since the products produced by LED strips are often too long and need to be cut to a specific length, a production device for LED strips with a shearing function is required.
[0003] Most of the existing production shearing devices for LED strips directly introduce the produced strips into the shearing mechanism for shearing. When too many strips are produced, they need to be stored, resulting in overly cumbersome shearing for the next time. Content of the Utility Model
[0004] The purpose of the utility model is to provide a production device for LED strips with a shearing function to solve the problem that most of the existing production shearing devices for LED strips directly introduce the produced strips into the shearing mechanism for shearing. When too many strips are produced, they need to be stored, resulting in overly cumbersome shearing for the next time. To achieve the above purpose, the utility model provides the following technical solution: A production device for LED strips with a shearing function, including a device bottom plate, a device frame is fixedly connected above the device bottom plate, a feeding component is arranged above the device frame, a shearing component is arranged above the device frame, a control component is arranged above the device frame. The feeding component includes a coiling area, the coiling area is opened on the upper surface of the device frame, an extension plate is fixedly connected inside the coiling area, a rotating motor is fixedly connected to one side of the extension plate, and a coiling rod is fixedly connected to the transmission end of the rotating motor.
[0005] Furthermore, the unloading assembly also includes a limit turntable, which is clamped on the outer surface of the winding rod, and a toggle groove is opened inside the limit turntable. By installing the unloading assembly, the winding area and the extension plate and other components can be coordinated to realize that the rotating motor on one side of the extension plate can drive the winding rod at the transmission end to rotate, so that the newly produced light strip can be wound up, and then the limit turntable can limit the wound light strip, and then when the light strip needs to be cut, the light strip can be pulled out from the winding rod for cutting, thereby facilitating the storage of the produced light strip and also facilitating the next cutting.
[0006] Furthermore, the shearing assembly includes a mounting plate, which is movably connected to the upper surface of the device frame, the internal thread of the mounting plate is connected to a mounting bolt, the top of the mounting plate is fixedly connected to a shearing frame, and the top of the shearing frame is fixedly connected to a pneumatic chamber. By installing the shearing assembly, the shearing frame carried by the mounting plate can be fixed above the device frame using the mounting bolt through the cooperation between the mounting plate and the mounting bolt, and then the pneumatic chamber provides power for the shearing of the light strip.
[0007] Furthermore, the shearing assembly also includes a pressing block, which is movably connected to the bottom of the shearing frame, and the bottom of the shearing frame is movably connected to a shearing blade, and a bearing groove is provided below the shearing blade. Then, when cutting the light strip, the pressing block will first press the light strip, and then the shearing blade will cut it, thereby improving the smoothness of the cutting.
[0008] Furthermore, the control component includes a console, which is fixedly connected to the front side of the device frame, a control panel is fixedly connected to the top of the console, and a prompt sound is fixedly connected to one side of the console. By installing the control component, the prompt sound on one side of the console can emit an operation prompt sound through the cooperation between the console and the control panel and other components.
[0009] Furthermore, the control component also includes a display screen, which is fixedly connected to the inside of the control panel. The inside of the control panel is fixedly connected with operation buttons. The display screen and the operation buttons are then used to control various components in the device, thereby providing convenience for the staff.
[0010] Furthermore, a material guide plate is fixedly connected to the upper surface of the device frame, and a pressing plate is movably connected inside the material guide plate. A material conveying belt is provided on the upper surface of the device frame. By installing the material guide plate, the light strip on the material discharge assembly can be passed through the bottom of the material guide plate, so that the pressing plate can smooth the light strip, and then the material conveying belt will transport the light strip to the shearing assembly for shearing, thereby improving the shearing quality.
[0011] Furthermore, a heat dissipation plate is movably connected to the back surface of the device housing, and a fixing bolt is movably connected to one side of the heat dissipation plate. By installing the heat dissipation plate, a heat dissipation outlet can be provided for the components inside the device housing, thereby extending the service life.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] In the present utility model, by installing a feeding component, through the cooperation between components such as a coiling area and an extension plate, a rotating motor on one side of the extension plate can drive a coiling rod at the transmission end to rotate, coiling the newly produced light strip. Then, a limiting turntable can limit the coiled light strip. When the light strip needs to be cut, the light strip can be pulled out from the coiling rod for cutting, which facilitates the storage of the produced light strip and also facilitates the next cutting.
[0014] In the present utility model, by installing a shearing component, through the cooperation between components such as a mounting plate and a mounting bolt, the shearing frame carried by the mounting plate can be fixed above the device housing using the mounting bolt. Then, a pneumatic chamber provides power for the shearing of the light strip. When the light strip is being sheared, a pressing block will first press the light strip, and then a shearing blade will shear it, thereby improving the flatness of the shearing.
[0015] In the present utility model, by installing a control component, through the cooperation between components such as a control console and a control panel, a prompt sound can be emitted by a prompt speaker on one side of the control console. Then, various components inside the device can be controlled using a display screen and operation buttons, which provides convenience for the use of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic three-dimensional structure diagram of the present utility model Figure 1 ;
[0017] Figure 2 is a schematic three-dimensional structure diagram of the present utility model Figure 2 ;
[0018] Figure 3 is a schematic enlarged structure diagram of part A in the present utility model Figure 2 ;
[0019] Figure 4 is a schematic enlarged structure diagram of part B in the present utility model Figure 2 ;
[0020] Figure 5 is a schematic three-dimensional structure diagram of the present utility model Figure 3 ;
[0021] Figure 6 is a schematic diagram of the local three-dimensional detailed structure of the present utility model.
[0022] In the figure: 1. Device bottom plate; 2. Device frame; 3. Material discharge assembly; 301. Material coiling area; 302. Extension plate; 303. Rotating motor; 304. Material coiling rod; 305. Limiting turntable; 306. Toggle slot; 4. Shearing assembly; 401. Mounting plate; 402. Mounting bolt; 403. Shearing frame; 404. Pneumatic bin; 405. Pressing block; 406. Shearing blade; 407. Loading slot; 5. Control assembly; 501. Control console; 502. Control panel; 503. Prompt sound; 504. Display screen; 505. Operation button; 6. Material guide plate; 7. Pressing plate; 8. Material transport belt; 9. Heat sink; 10. Fixing bolt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 - 6 The utility model provides a technical solution: a production device for an LED light strip with a cutting function, comprising a device bottom plate 1, a device frame 2 is fixedly connected to the top of the device bottom plate 1, a material discharge component 3 is arranged above the device frame 2, a shearing component 4 is arranged above the device frame 2, a control component 5 is arranged above the device frame 2, the material discharge component 3 comprises a coiling area 301, the coiling area 301 is opened on the upper surface of the device frame 2, an extension plate 302 is fixedly connected to the inside of the coiling area 301, a rotating motor 303 is fixedly connected to one side of the extension plate 302, and a coiling rod 304 is fixedly connected to the driving end of the rotating motor 303.
[0025] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the unloading component 3 also includes a limiting turntable 305, which is clamped on the outer surface of the winding rod 304. A toggle groove 306 is provided inside the limiting turntable 305. By installing the unloading component 3, the winding area 301 and the extension plate 302 can cooperate with each other to realize that the rotating motor 303 on one side of the extension plate 302 drives the winding rod 304 at the transmission end to rotate, so that the newly produced light strip can be wound. Then the limiting turntable 305 can limit the wound light strip, and then when the light strip needs to be cut, the light strip can be pulled out from the winding rod 304 for cutting.
[0026] In this embodiment,Figure 2 , Figure 4 and Figure 6 As shown in ,
[0027] , and Figure 2 , the shearing assembly 4 includes a mounting plate 401. The mounting plate 401 is movably connected to the upper surface of the device housing 2. A mounting bolt 402 is threadedly connected inside the mounting plate 401. A shearing frame 403 is fixedly connected above the mounting plate 401. A pneumatic chamber 404 is fixedly connected above the shearing frame 403. By installing the shearing assembly 4, through the cooperation between components such as the mounting plate 401 and the mounting bolt 402, it can be realized that the shearing frame 403 carried by the mounting plate 401 is fixed above the device housing 2 by the mounting bolt 402, and then the pneumatic chamber 404 provides power for the shearing of the light strip.
[0027] In this embodiment, as Figure 2 , Figure 4 and Figure 6 shown, the shearing assembly 4 further includes a pressing block 405. The pressing block 405 is movably connected to the bottom of the shearing frame 403. A shearing blade 406 is movably connected to the bottom of the shearing frame 403. A bearing groove 407 is arranged below the shearing blade 406. Then, when shearing the light strip, the pressing block 405 will first press the light strip, and then the shearing blade 406 will shear it.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 6 shown, the control assembly 5 includes a console 501. The console 501 is fixedly connected to the front of the device housing 2. A control panel 502 is fixedly connected above the console 501. A prompt sound speaker 503 is fixedly connected to one side of the console 501. By installing the control assembly 5, through the cooperation between components such as the console 501 and the control panel 502, it can be realized that the prompt sound speaker 503 on one side of the console 501 can emit an operation prompt sound.
[0029] In this embodiment, as Figure 1 , Figure 2 and Figure 6 shown, the control assembly 5 further includes a display screen 504. The display screen 504 is fixedly connected inside the control panel 502. An operation button 505 is fixedly connected inside the control panel 502. Then, the display screen 504 and the operation button 505 are used to control each component inside the device.
[0030] In this embodiment, as Figure 1 , Figure 2 and Figure 6As shown in the figure, a feeding plate 6 is fixedly connected to the upper surface of the device housing 2. A pressing plate 7 is movably connected inside the feeding plate 6. A conveying belt 8 is arranged on the upper surface of the device housing 2. By installing the feeding plate 6, the LED strip on the feeding component 3 can be passed through the lower part of the feeding plate 6, so that the pressing plate 7 can flatten the LED strip. Then, the conveying belt 8 will convey the LED strip to the shearing component 4 for shearing.
[0031] In this embodiment, as Figure 5 shown, a heat dissipation plate 9 is movably connected to the back surface of the device housing 2. A fixing bolt 10 is movably connected to one side of the heat dissipation plate 9. By installing the heat dissipation plate 9, a heat dissipation outlet can be provided for the components inside the device housing 2.
[0032] The usage method and advantages of the present utility model: When using the production device for LED strips with a shearing function, the working process is as follows:
[0033] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, first, by installing the feeding component 3, through the cooperation between components such as the coiling area 301 and the extension plate 302, the rotating motor 303 on one side of the extension plate 302 can drive the coiling rod 304 at the transmission end to rotate, so as to coil the just-produced LED strip. Then, the limiting turntable 305 can limit the coiled LED strip. When the LED strip needs to be sheared, the LED strip can be pulled out from the coiling rod 304 for shearing. Then, by installing the shearing component 4, through the cooperation between components such as the mounting plate 401 and the mounting bolt 402, the shearing frame 403 carried by the mounting plate 401 can be fixed above the device housing 2 by using the mounting bolt 402. Then, the pneumatic chamber 404 provides power for the shearing of the LED strip. When the LED strip is sheared, the electric push rod hidden inside the shearing frame 403 can push the pressing block 405 to press the LED strip, and then the shearing blade 406 shears it. Then, by installing the control component 5, through the cooperation between components such as the console 501 and the control panel 502, the prompting sound device 503 on one side of the console 501 can emit an operation prompt sound. Then, the display screen 504 and the operation buttons 505 are used to control each component inside the device. Then, by installing the feeding plate 6, the LED strip on the feeding component 3 can be passed through the lower part of the feeding plate 6, so that the pressing plate 7 can flatten the LED strip. Then, the conveying belt 8 will convey the LED strip to the shearing component 4 for shearing. Then, by installing the heat dissipation plate 9, a heat dissipation outlet can be provided for the components inside the device housing 2.
[0034] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A production device for an LED light strip with a shearing function, including a device bottom plate (1), characterized in that: A device frame (2) is fixedly connected above the device bottom plate (1), a material discharge assembly (3) is arranged above the device frame (2), a shearing assembly (4) is arranged above the device frame (2), a control assembly (5) is arranged above the device frame (2), the material discharge assembly (3) comprises a material coiling area (301), the material coiling area (301) is opened on the upper surface of the device frame (2), an extension plate (302) is fixedly connected inside the material coiling area (301), a rotating motor (303) is fixedly connected to one side of the extending plate (302), and a material coiling rod (304) is fixedly connected to the driving end of the rotating motor (303).
2. The production device for an LED light strip with a shearing function according to claim 1, wherein: The unloading assembly (3) further comprises a limit turntable (305), wherein the limit turntable (305) is clamped on the outer surface of the winding rod (304), and a toggle groove (306) is provided inside the limit turntable (305).
3. The production device for an LED light strip with a shearing function according to claim 1, characterized in that: The shearing assembly (4) comprises a mounting plate (401), the mounting plate (401) being movably connected to the upper surface of the device frame (2), the mounting plate (401) being internally threadedly connected to a mounting bolt (402), the mounting plate (401) being fixedly connected to a shearing frame (403) above the mounting plate (401), and the shearing frame (403) being fixedly connected to a pneumatic bin (404) above the mounting plate (401).
4. The production device for an LED light strip with a shearing function according to claim 3, characterized in that: The shearing assembly (4) further comprises a pressing block (405), wherein the pressing block (405) is movably connected to the bottom of the shearing frame (403), and a shearing blade (406) is movably connected to the bottom of the shearing frame (403), wherein a bearing groove (407) is provided below the shearing blade (406).
5. A production device for an LED light strip with a shearing function according to claim 1, characterized in that: The control component (5) comprises a control console (501), wherein the control console (501) is fixedly connected to the front of the device frame (2), a control panel (502) is fixedly connected above the control console (501), and a prompt sound (503) is fixedly connected to one side of the control console (501).
6. The production device for an LED light strip with a shearing function according to claim 5, wherein: The control component (5) further comprises a display screen (504), wherein the display screen (504) is fixedly connected to the inside of the control panel (502), and an operation button (505) is fixedly connected to the inside of the control panel (502).
7. The production device for an LED light strip with a shearing function according to claim 1, characterized in that: A material guide plate (6) is fixedly connected to the upper surface of the device frame (2), a pressing plate (7) is movably connected inside the material guide plate (6), and a material conveying belt (8) is provided on the upper surface of the device frame (2).
8. A production device for an LED light strip with a shearing function according to claim 1, characterized in that: A heat sink (9) is movably connected to the back of the device frame (2), and a fixing bolt (10) is movably connected to one side of the heat sink (9).