Automatic material cutting and collecting equipment

Abstract

The utility model discloses an automatic material cutting and collecting device which comprises a machine box. The workbench is mounted on the case; the feeding mechanism is installed on the workbench and comprises a feeding groove, two oppositely-arranged rolling wheels and a feeding motor driving the rolling wheels to rotate. The cutting mechanism is mounted on the workbench and comprises a cutter and a driving motor for driving the cutter to lift up and down; the cutter is used for cutting off the raw materials at a set length; the material collecting mechanism is installed on the workbench and comprises a positioning jig and a material collecting groove detachably installed on the positioning jig, and the material collecting groove is used for collecting cut-off materials; and the PLC is used for controlling the operation of the whole equipment, including receiving feedback signals and controlling the actions of the feeding mechanism, the cutting mechanism and the material collecting mechanism according to the signals. By integrating the cutting-off mechanism and the material collecting mechanism, the equipment can automatically complete the cutting and collecting process of materials, manual intervention is reduced, and production efficiency and safety are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of material production equipment, and specifically relates to an automatic material cutting and collecting device. Background Art

[0002] In modern manufacturing, improving production efficiency and ensuring employee safety are of utmost importance. Among numerous production processes, the use of slicing machines is particularly crucial, especially in the fields of precision machining and material handling. Existing slicing equipment usually adopts the method of manually collecting the cut materials, such as using plastic basins to collect the cut films or other materials. This traditional method has several significant deficiencies and urgently needs improvement.

[0003] Firstly, using a plastic basin to collect the cut materials requires employees to manually collect them after cutting is completed. This not only increases the work burden of employees but also leads to repetitive labor and time waste. In addition, the efficiency of manual operation is low, and it cannot ensure the continuity and integrity of material collection, thus affecting the overall production efficiency.

[0004] Secondly, considering that the cut materials are often extremely thin materials (such as sheets with a thickness of only 0.02 mm), there is a potential safety hazard of scratching the hands during the manual collection process. The edges of the film may be very sharp, especially after high-speed cutting, which is likely to cause skin cuts and pose a threat to the personal safety of employees.

[0005] In view of the above problems, it is particularly necessary to develop a new material cutting device that can automatically collect and organize the cut materials, avoid secondary manual collection and organization, reduce repetitive labor, and improve production safety. Summary of the Utility Model

[0006] The purpose of the utility model is to provide, in view of the deficiencies of the prior art, an automatic material cutting and collecting device that can automatically collect and organize the cut materials, avoid secondary manual collection and organization, reduce repetitive labor, and improve production safety.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] An automatic material cutting and collecting device, comprising:

[0009] A chassis;

[0010] A workbench, installed on the chassis;

[0011] A feeding mechanism, installed on the workbench, comprising a feeding trough, two relatively arranged rollers, and a feeding motor for driving the rollers to rotate;

[0012] The cutting mechanism is installed on the workbench and includes a cutting knife and a driving motor for driving the cutting knife to move up and down; the cutting knife is used to cut the raw material to a set length.

[0013] The aggregate mechanism is installed on the workbench and includes a positioning fixture and an aggregate chute detachably installed on the positioning fixture. The aggregate chute is used to collect the cut materials.

[0014] The PLC controller is used to control the operation of the entire device, including receiving feedback signals and controlling the actions of the feeding mechanism, cutting mechanism, and aggregate mechanism according to these signals.

[0015] Preferably, a plurality of feeding chutes are provided, and the plurality of feeding chutes are arranged side by side; a plurality of aggregate chutes are provided, and the plurality of aggregate chutes are arranged side by side, and the aggregate chutes and the feeding chutes are arranged in one-to-one correspondence.

[0016] Preferably, it further includes a cutting touch screen installed on the workbench. The cutting machine touch screen is used to set cutting parameters, and the parameters include cutting length and quantity.

[0017] Preferably, it further includes a machine touch screen installed on the workbench; the machine touch screen is provided with a reset button, a start button, and a stop button. Before the device is started, click the reset button to reset the device. After the reset is completed, the machine touch screen displays the state of the reset completion.

[0018] Preferably, it further includes a winch for placing the raw material, and the raw material passes through the feeding mechanism and the cutting mechanism in sequence; the winch is provided with a material sensor. When the raw material is out of stock, the material sensor emits an alarm signal and stops the operation of the device.

[0019] Preferably, the width of the feeding chute and the width of the aggregate chute are respectively adapted to the width of the material.

[0020] Preferably, the aggregate mechanism further includes a first motor for driving the positioning fixture to move horizontally and a second motor for driving the positioning fixture to move vertically.

[0021] Preferably, the workbench includes a first platform and a second platform arranged at a predetermined angle to the first platform, and the predetermined angle α satisfies 0 < α < 90°C; the feeding mechanism, the cutting mechanism, and the aggregate mechanism are respectively installed on the second platform.

[0022] Preferably, universal wheels are provided at the bottom of the chassis.

[0023] Compared with the prior art, the utility model has at least the following beneficial effects: An automatic material cutting and collecting device of the utility model includes: a chassis; a workbench installed on the chassis; a feeding mechanism installed on the workbench, including a feeding trough, two relatively arranged rollers and a feeding motor for driving the rollers to rotate; a cutting mechanism installed on the workbench, including a cutter and a driving motor for driving the cutter to move up and down; the cutter is used to cut the raw material to a set length; a collecting mechanism installed on the workbench, including a positioning fixture and a collecting trough detachably installed on the positioning fixture, and the collecting trough is used to collect the cut materials; a PLC controller for controlling the operation of the whole device, including receiving feedback signals and controlling the actions of the feeding mechanism, the cutting mechanism and the collecting mechanism according to these signals. Among them, by integrating the cutting mechanism and the collecting mechanism, the device of the utility model can automatically complete the cutting and collecting process of materials, reduce manual intervention, and improve production efficiency and safety; by using the automatic control of the PLC controller, the material cutting and collecting tasks can be accurately executed to ensure the accuracy and repeatability of each cutting. In addition, the design of the collecting trough is used to directly receive the cut materials, eliminating the labor and time required for traditional manual secondary collection and sorting of materials, and at the same time reducing the chaos and potential safety risks in the workplace. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional structural schematic diagram of the utility model.

[0025] In the figure: 1, chassis; 11, universal wheels; 2, workbench; 21, first platform; 22, second platform; 3, feeding mechanism; 31, feeding trough; 32, rollers; 4, cutting mechanism; 5, collecting mechanism; 51, collecting trough; 6, cutting touch screen; 7, machine touch screen; 8, raw material. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0027] Please refer to the attached Figure 1 , an automatic material cutting and collecting device provided by this application includes:

[0028] Chassis 1;

[0029] Workbench 2, installed on chassis 1;

[0030] The feeding mechanism 3 is installed on the workbench 2 and includes a feeding chute 31, two relatively arranged rollers 32, and a feeding motor for driving the rollers 32 to rotate;

[0031] The cutting mechanism 4 is installed on the workbench 2 and includes a cutter and a driving motor for driving the cutter to move up and down; the cutter is used to cut the raw material 8 to a set length;

[0032] The material collecting mechanism 5 is installed on the workbench 2 and includes a positioning fixture and a material collecting chute 51 detachably installed on the positioning fixture. The material collecting chute 51 is used to collect the cut materials;

[0033] The PLC controller is used to control the operation of the entire device, including receiving feedback signals and controlling the actions of the feeding mechanism 3, the cutting mechanism 4, and the material collecting mechanism 5 according to these signals.

[0034] Among them, the automatic cutting and material collecting device of the present application has the following advantages:

[0035] 1) Automatically collect and organize the cut materials: By integrating the cutting mechanism 4 and the material collecting mechanism 5, this device can automatically complete the cutting and collecting process of the materials, reducing manual intervention and improving production efficiency and safety; With the automated control of the PLC controller, the material cutting and collecting tasks can be accurately executed, ensuring the accuracy and repeatability of each cut.

[0036] 2) Avoid manual secondary collection and organization: The design of the material collecting chute 51 is used to directly receive the cut materials, eliminating the labor and time required for traditional manual material collection, and at the same time reducing the chaos and potential safety risks in the workplace.

[0037] In an embodiment according to the present application, a plurality of feeding chutes 31 are provided, and the plurality of feeding chutes 31 are arranged side by side; a plurality of material collecting chutes 51 are provided, and the plurality of material collecting chutes 51 are arranged side by side, and the material collecting chutes 51 are arranged in one-to-one correspondence with the feeding chutes 31. This design allows multiple different materials to be processed simultaneously or increases the quantity of materials in a single operation, improving the processing capacity and efficiency of the device; In addition, the side-by-side arrangement of the material collecting chutes 51 ensures that the materials cut by each feeding chute 31 can be correspondingly collected, maintaining the orderliness of the operation.

[0038] In an embodiment according to the present application, it further includes a cutting touch screen 6 installed on the workbench 2. The cutting machine touch screen is used to set cutting parameters, and the parameters include cutting length and quantity. The setting of the cutting touch screen 6 makes the operation more simple and intuitive, allowing the user to conveniently set the cutting parameters.

[0039] In an embodiment according to the present application, it further includes a machine touch screen 7 installed on the workbench 2; the machine touch screen 7 is provided with a reset button, a start button, and a stop button. Before the device is started, the device is reset by clicking the reset button. After the reset is completed, the machine touch screen 7 displays the state of successful reset. The setting of the machine touch screen 7 makes the operation more convenient and intuitive, and the design of the start button and the reset button enhances the convenience and safety of using the device.

[0040] In an embodiment according to the present application, it further includes a winch for placing the raw material 8, and the raw material 8 passes through the feeding mechanism 3 and the cutting mechanism 4 in sequence; the winch is provided with a material sensor. When the raw material 8 is out of stock, the material sensor emits an alarm signal and stops the device from running. The winch facilitates the loading and transportation of the raw material 8, and the material sensor alarms and stops the machine in time to prevent equipment failures or safety accidents caused by material shortages, which further improves the continuity of production and the reliability of the equipment.

[0041] In an embodiment according to the present application, the width of the feeding groove 31 and the width of the collecting groove 51 are respectively adapted to the width of the material. Among them, the width of the feeding groove 31 being adapted to the width of the material can facilitate the smooth transportation of the raw material 8; the width of the collecting groove 51 being adapted to the width of the material can facilitate the orderly collection of the cut materials and avoid secondary sorting.

[0042] In an embodiment according to the present application, the collecting mechanism 5 further includes a first motor for driving the positioning fixture to move horizontally and a second motor for driving the positioning fixture to move vertically. The horizontally and vertically moving motors equipped in the collecting mechanism 5 make the collecting process more flexible and efficient, and can adjust the collecting position according to different production requirements, optimizing the collection and subsequent processing of materials.

[0043] In an embodiment according to the present application, the workbench 2 includes a first platform 21 and a second platform 22 arranged at a predetermined angle with the first platform 21, and the predetermined angle α satisfies 0 < α < 90 °C, preferably 15 < α < 45 °C; the feeding mechanism 3, the cutting mechanism 4, and the collecting mechanism 5 are respectively installed on the second platform 22. Among them, the angle design of the first platform 21 and the second platform 22 makes the mechanical angle in the material processing process more reasonable, which helps to improve the efficiency and quality of cutting and feeding.

[0044] In an embodiment according to the present application, universal wheels 11 are provided at the bottom of the chassis 1. This design increases the mobility and flexibility of the device, facilitates rapid deployment and adjustment between different production lines, and adapts to changing production requirements.

[0045] Among them, the working process of the present utility model is as follows:

[0046] 1. Preparation before device startup

[0047] 1) Loading raw material 8: First, place the raw material 8 reel on the winch. Ensure that the raw material 8 passes smoothly through the feeding mechanism 3, including the feeding chute 31 and the rollers 32.

[0048] 2) Equipment parameter setting: The operator sets the required cutting length and quantity through the cutting touch screen 6. At the same time, initialize the equipment on the machine touch screen 7, including the reset operation to ensure that the equipment is in a ready state.

[0049] 2. Automatic operation process of the equipment

[0050] 1) Feeding start: After clicking the start button on the machine touch screen 7, the feeding motor starts, and the raw material 8 is guided from the feeding chute 31 to the cutting mechanism 4 through the rollers 32. The feeding speed is adjusted by the PLC controller according to the set parameters.

[0051] 2) Material cutting: When the material reaches the set length, the driving motor of the cutting mechanism 4 drives the cutter to move up and down to accurately cut the material. This step is automatically carried out under the control of the PLC to ensure the accuracy of each cut.

[0052] 3) Material collection: The cut material fragments then fall into the directly corresponding aggregate chute 51. The positioning jig can be driven by the first motor and the second motor to move horizontally or vertically as needed to adapt to the material collection requirements at different positions.

[0053] 4) Continuous operation and monitoring: The equipment will continuously execute the cycle of feeding, cutting, and aggregating until the preset cutting quantity is reached. During the whole process, the PLC controller receives the feedback signal from the material presence sensor to monitor the supply status of the raw material 8.

[0054] 3. Equipment safety and exception handling

[0055] 1) Material shortage detection and shutdown: If the material presence sensor detects a shortage of the raw material 8, it will immediately send an alarm signal and instruct the equipment to stop running through the PLC controller to prevent equipment damage and safety problems caused by empty cutting.

[0056] 2) Emergency stop and reset: In any abnormal situation, the operator can use the emergency stop button on the machine touch screen 7 to stop the equipment operation at any time, and reset the equipment status through the reset button for troubleshooting and repair.

[0057] 4. Equipment end and post - processing

[0058] 1) Completing the production task: After completing all the set cutting tasks, the equipment automatically stops; after the operator replaces the aggregate chute 51 and clicks the start button, the equipment continues to operate. The operator can take out the cut material from the aggregate chute 51 for subsequent processing or packaging.

[0059] 2) Cleaning and maintenance: After production, clean and perform daily maintenance on the equipment to ensure its long-term stable operation.

[0060] It should be noted that the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art and will not be elaborated here.

[0061] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic material cutting and aggregate equipment, characterized in that, Comprising: Cabinet; Workbench, installed on the cabinet; Feeding mechanism, installed on the workbench, including a feeding chute, two oppositely arranged rollers, and a feeding motor for driving the rotation of the rollers; Cutting mechanism, installed on the workbench, including a cutter and a driving motor for driving the cutter to move up and down; The cutter is used to cut the raw material to a set length; Aggregate mechanism, installed on the workbench, including a positioning fixture and an aggregate chute detachably installed on the positioning fixture, and the aggregate chute is used to collect the cut materials; PLC controller, used to control the operation of the entire device, including receiving feedback signals and controlling the actions of the feeding mechanism, cutting mechanism, and aggregate mechanism according to these signals.

2. The automatic cutting and aggregate equipment according to claim 1, wherein: A plurality of the feeding chutes are provided, and the plurality of feeding chutes are arranged side by side; a plurality of the aggregate chutes are provided, and the plurality of aggregate chutes are arranged side by side, and the aggregate chutes are arranged in one-to-one correspondence with the feeding chutes.

3. The automatic cutting and aggregate equipment according to claim 1, characterized in that: It further includes a cutting touch screen installed on the workbench, and the cutting touch screen is used to set cutting parameters, and the parameters include cutting length and quantity.

4. The automatic cutting and aggregate equipment according to claim 1 or 3, characterized in that: It further includes a machine touch screen installed on the workbench; the machine touch screen is provided with a reset button, a start button, and a stop button. Before the device is started, the device is reset by clicking the reset button. After the reset is completed, the machine touch screen displays the state of reset completion.

5. The automatic cutting and aggregate equipment according to claim 1, characterized in that: It further includes a winch for placing the raw material, and the raw material passes through the feeding mechanism and the cutting mechanism in sequence; the winch is provided with a material sensor, and when the raw material is out of stock, the material sensor emits an alarm signal and stops the operation of the device.

6. The automatic cutting and aggregate equipment according to claim 1, characterized in that: The widths of the feeding chute and the aggregate chute are respectively adapted to the width of the material.

7. The automatic cutting and aggregate equipment according to claim 1, characterized in that: The aggregate mechanism further includes a first motor for driving the lateral movement of the positioning fixture and a second motor for driving the longitudinal movement of the positioning fixture.

8. The automatic cutting and aggregate equipment according to claim 1, characterized in that: The workbench includes a first platform and a second platform arranged at a predetermined angle to the first platform, and the predetermined angle α satisfies 0 < α < 90 °C; the feeding mechanism, the cutting mechanism, and the aggregate mechanism are respectively installed on the second platform.

9. The automatic cutting and aggregate equipment according to claim 1, wherein: The bottom of the cabinet is provided with universal wheels.

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