Wooden barrel end groove machining equipment
By designing an automated clamping and loading and unloading mechanism, the difficulty of manual compaction and handling in existing wooden barrel end groove processing equipment is solved, and an efficient and safe wooden barrel processing process is achieved.
Patent Information
- Application Number
- CN202422388978.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wooden barrel end groove processing equipment consumes manpower and poses safety risks during clamping and unloading, and lacks an effective loading and unloading mechanism, which affects production efficiency.
A wooden barrel end groove processing equipment including clamping components, drum rotating power mechanism, tool assembly and loading and unloading components is designed. The distance of the clamping components is adjusted through the sliding power mechanism to reduce the need for manual compaction of wooden barrels, and the automatic loading and unloading of wooden barrels is realized through the loading and unloading components to avoid manual handling.
It improves the efficiency of wooden barrel processing, reduces workers' labor intensity, reduces safety risks, and ensures the stability of wooden barrel clamping and the convenience of processing.
Smart Images

Figure CN223147347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a processing device for the end grooves of wooden barrels, belonging to the technical field of wooden barrel processing. Background Art
[0002] Wooden wine barrels are commonly used containers for long-term storage of wine, generally composed of a barrel wall and barrel covers at both ends. The manufacturing process of a wooden barrel is to tightly arrange and fit the pre-treated boards along the radial direction of the wooden barrel, that is, to radially gather the boards to form the barrel wall, then clamp a steel hoop on the barrel wall, and then groove the inner and outer surfaces at both ends of the wooden barrel to install end covers and fastening rings, and then perform subsequent processing such as grinding and shaping of the inner and outer barrel walls.
[0003] The end grooves of the wooden barrel are processed by a wooden barrel end groove processing device. When processing the end grooves of the wooden barrel, it is necessary to stably clamp the wooden barrel and drive the wooden barrel to rotate under the drive of a barrel rotating power mechanism to facilitate the cutter to process the end of the wooden barrel. The wooden barrel end groove processing device generally clamps the wooden barrel through two symmetrically arranged circular steel plates. Workers insert one end of the wooden barrel into the central hole of the steel plate respectively, and then the workers manually rotate the rocker, and with the help of structures such as lead screws and sliders, slide the other steel plate towards the other end of the wooden barrel and insert it into the end of the wooden barrel. Then the workers use tools such as hammers to tamp the wooden barrel so that the wooden barrel is tightly fitted in the central hole of the steel plate to ensure the stability of the clamping of the wooden barrel. However, since the outer side of the wooden barrel is arc-shaped, it is very easy to deflect during the insertion of the barrel end, and it is necessary for the workers to adjust it many times to make the wooden barrel fit tightly with the steel plate. In addition, the process of clamping the wooden barrel is already cumbersome and labor-consuming. However, after the end grooves of the wooden barrel are processed, it is even more difficult and laborious to remove the wooden barrel. Since the wooden barrel is tightly fitted with the circular steel plate, the workers need to use tools such as hammers to strike the steel plate to slowly loosen the wooden barrel until the wooden barrel can be detached from the steel plate. This process is not only laborious and cumbersome, but also takes a long time. The high labor intensity of the workers seriously affects the production efficiency, and during the process of the workers' striking, the wooden barrel may fall off and injure the operating workers, posing a great safety hazard; during the loading and unloading process of the wooden barrel, there is no matching lifting mechanism to assist, and there is also a safety hazard. Summary of the Utility Model
[0004] The utility model aims at the above-mentioned defects of the prior art and provides a processing device for the end grooves of wooden barrels.
[0005] The technical solution for the utility model to solve the above technical problems is as follows:
[0006] A processing device for the end slots of a wooden barrel, comprising a frame. The frame is provided with a clamping assembly, a barrel rotating power mechanism, a tool assembly, a sliding power mechanism and a loading and unloading assembly. On the frame, a first vertical frame and a second vertical frame are symmetrically arranged. The first vertical frame is installed on the frame, and the second vertical frame is slidably installed on the frame. The sliding power mechanism drives the second vertical frame to move; two clamping assemblies are symmetrically arranged. The two clamping assemblies are respectively installed on the first vertical frame and the second vertical frame. The clamping assembly is used to clamp the wooden barrel. The barrel rotating power mechanism is used to drive the two clamping assemblies to rotate. Two tool assemblies are provided. The two tool assemblies are respectively installed on the first vertical frame and the second vertical frame. The tool assembly is used to process the inner and outer surfaces of the end of the wooden barrel by grooving.
[0007] The beneficial effects of the present utility model are as follows: In the present utility model, the clamping assembly is installed through the first vertical frame and the second vertical frame. The clamping assembly clamps the wooden barrel. And the second vertical frame is slidably installed on the frame and is driven by the sliding power mechanism. The second vertical frame can slide on the frame to adjust the distance between the two clamping assemblies, so as to facilitate the loading and unloading of the wooden barrel. The impact force brought by the sliding of the second vertical frame can also assist in further tamping the wooden barrel, eliminating the need for workers to tamp the wooden barrel with force, thus making the installation of the wooden barrel more labor-saving; The clamping assembly is driven to rotate by the rotating drive assembly, thereby driving the wooden barrel to rotate, facilitating the tool assembly to process the barrel end slots at both ends of the wooden barrel; The loading and unloading assembly is used to realize the loading and unloading of the wooden barrel, reducing the operation of workers carrying the wooden barrel and avoiding the safety hazards caused by the falling of the wooden barrel.
[0008] On the basis of the above technical solution, the present utility model can also be improved as follows:
[0009] Further, the clamping assembly includes a rotating substrate, which is respectively rotatably installed on the first vertical frame and the second vertical frame. The rotating substrate is a circular ring plate. At least two clamping plates are detachably arranged on the rotating substrate. The clamping plate includes a clamping part and an installation part. The clamping part is a sector plate. The sector plates of the clamping plates are joined together to form a circular hole. The clamping plate is connected to the rotating substrate through the installation part.
[0010] The beneficial effects of adopting the above further technical solutions are as follows: By symmetrically arranging clamping components on the frame, clamping plates are installed on the rotating substrates of the clamping components. The wooden barrel can be clamped through the circular holes formed by the clamping plates. Since the clamping plates are detachably installed on the rotating substrates and there are two or more clamping plates, the circular holes are formed by the clamping plates before clamping the wooden barrel; after inserting the wooden barrel into the circular holes, gently tap the inner wall of the wooden barrel with a hammer to make the barrel boards in close contact with the clamping plates; when unloading the wooden barrel, any one of the clamping plates can be loosened first, and then the wooden barrel can be directly unloaded from the wooden barrel clamping component without the worker repeatedly knocking to loosen the wooden barrel, greatly reducing the labor intensity of the worker, improving the work efficiency, and avoiding potential safety hazards; the rotating substrate can also clamp wooden barrels of different sizes by switching clamping plates of different sizes, enabling the same rotating substrate to adapt to the clamping of wooden barrels of different sizes.
[0011] Further, the mounting part is installed on the rotating substrate through the first fixing bolt; guiding blocks are arranged on the rotating substrate, and the guiding blocks are respectively arranged on both sides of the mounting part; positioning blocks are arranged between the clamping parts of adjacent clamping plates.
[0012] The beneficial effects of adopting the above further technical solutions are as follows: The mounting part is installed through the first fixing bolt, and the installation and disassembly of the first fixing bolt are very convenient, facilitating the installation and disassembly of the clamping plate; the guiding blocks on both sides of the mounting part provide a limiting function for the installation of the mounting part on the rotating substrate, and can also provide guiding and positioning functions for the mounting part of the clamping plate when installing the clamping plate; the positioning blocks provide a positioning function for the installation of the clamping plate, and can also make the installation between adjacent clamping plates more stable, avoiding loosening of the wooden barrel due to the gap between the clamping plates under the action of external forces after clamping the wooden barrel, ensuring the stability of clamping the wooden barrel.
[0013] Further, slewing bearings with external teeth are respectively rotatably arranged on the first vertical frame and the second vertical frame, the rotating substrate is installed on the slewing bearings, and the rotating barrel power mechanism is in transmission connection with the slewing bearings.
[0014] The beneficial effects of adopting the above further technical solutions are as follows: The rotating substrate is installed through the slewing bearings, and the slewing bearings drive the rotating substrate to rotate under the drive of the rotating barrel power mechanism, making the rotation of the clamping component more stable.
[0015] Further, the rotating barrel power mechanism includes a rotating barrel motor and a linkage shaft. The rotating barrel motor is installed on the first vertical frame, one end of the linkage shaft is rotatably installed on the first vertical frame, the other end of the linkage shaft is movably inserted into the second vertical frame, the power output end of the rotating barrel motor is in transmission connection with the linkage shaft, first linkage gears and second linkage gears are arranged on the linkage shaft corresponding to the external teeth, and the first linkage gears and the second linkage gears are respectively meshed with the external teeth.
[0016] The beneficial effects of adopting the above further technical solution are as follows: The outer teeth of the slewing bearings on the first vertical frame and the second vertical frame are driven to rotate by the rotating barrel motor, the linkage shaft, the first linkage gear, and the second linkage gear. The rotation of the outer teeth drives the slewing bearings to rotate, thereby driving the rotating substrate to rotate, and then driving the wooden barrel clamped on the rotating substrate to rotate.
[0017] Furthermore, the loading and unloading assembly includes a support mechanism and a lifting power mechanism. The support mechanism includes a support beam frame and a loading and unloading frame. The support beam frame is arranged on the frame and between the two clamping assemblies. The support beam frame is connected to the end of the loading and unloading frame. The loading and unloading frame is inclined. The support beam frame is used to support the wooden barrel. A support plate is arranged on the support beam frame. The support plate is arc-shaped. The loading and unloading frame is used for the wooden barrel to roll. The lifting power mechanism drives the support beam frame to lift and lower.
[0018] The beneficial effects of adopting the above further technical solution are as follows: The wooden barrel to be loaded or unloaded is supported by the support beam frame; the support beam frame is driven to lift and lower by the lifting power mechanism, so that the support beam frame drives the wooden barrel to be lifted and loaded to the clamping assembly, or the support beam frame drives the wooden barrel unloaded from the clamping assembly to descend to complete the unloading of the wooden barrel; the loading and unloading frame assists the worker to roll the wooden barrel to complete the loading and unloading of the wooden barrel, reducing the need for the worker to carry the wooden barrel during the loading and unloading operations of the wooden barrel and reducing the labor intensity of the worker; the wooden barrel is supported by the support plate, and the support plate is arc-shaped, better adapting to the shape of the wooden barrel and ensuring that the wooden barrel will not roll and fall when the support plate supports the wooden barrel.
[0019] Furthermore, the lifting power mechanism includes a sliding substrate and a loading cylinder. The sliding substrate is slidably installed on the frame. The cylinder body of the loading cylinder is hinged and installed on the sliding substrate. The end of the piston rod of the loading cylinder is hinged to the support beam frame. The support beam frame is installed on the frame through a first adjustment mechanism. The first adjustment mechanism includes a sliding plate. The sliding plate is slidably installed on the frame. One end of the support beam frame is arranged on the sliding plate. The other end of the support beam frame is connected to the loading and unloading frame.
[0020] The beneficial effects of adopting the above further technical solutions are as follows: The lifting drive of the support beam frame is realized through the feeding cylinder. The cylinder block of the feeding cylinder is hinged to the sliding substrate, and the piston rod of the feeding cylinder is hinged to the support beam frame, avoiding jamming when the piston rod of the feeding cylinder expands and contracts. The height of the support beam frame is adjusted through the first adjustment mechanism, so as to cooperate with the feeding cylinder to adjust the lifting stroke of the support beam frame. In addition, the position of the support beam frame can be adjusted through the sliding skateboard. When the size of the wooden barrel changes, the position of the support beam frame can be adjusted to enable the wooden barrel to be smoothly fed onto the clamping mechanism of the wooden barrel processing equipment, avoiding interference of the clamping mechanism with the movement of the wooden barrel, and making the adaptability of the present utility model to the processing of wooden barrels of different sizes higher.
[0021] Further, a stroke limiting lead screw is provided on the sliding substrate. One end of the stroke limiting lead screw is hinged and installed on the support beam frame, and the other end of the stroke limiting lead screw passes through the sliding substrate and is connected to a stroke limiting nut.
[0022] The beneficial effects of adopting the above further technical solutions are as follows: The stroke of the piston rod of the feeding cylinder is limited by the stroke limiting lead screw. The movable length of the stroke limiting lead screw is determined by the position of the stroke limiting nut on the stroke limiting lead screw, thereby limiting the stroke of the piston rod of the feeding cylinder.
[0023] Further, the tool assembly includes a tool base, a grooving tool, and a tool driving mechanism. The tool bases of the two tool assemblies are respectively arranged on the first vertical frame and the second vertical frame. The grooving tool is installed on the tool base through an adjustment assembly. The adjustment assembly adjusts the position of the grooving tool on the tool base, and the tool driving mechanism drives the tool to rotate.
[0024] The beneficial effects of adopting the above further technical solutions are as follows: The grooving tool is installed on the tool base through the adjustment assembly, and the position of the grooving tool on the tool base is adjusted, so that the processing position of the grooving tool can be adjusted through the adjustment assembly, and the processing of the outer groove and the inner groove at the end of the barrel can be completed by one grooving tool.
[0025] Further, the adjustment assembly includes a transverse adjustment mechanism and a longitudinal adjustment mechanism. The transverse adjustment mechanism is arranged on the tool base, the longitudinal adjustment mechanism is arranged on the transverse adjustment mechanism, and the grooving tool is arranged on the longitudinal adjustment mechanism. Description of the Drawings
[0026] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0027] Figure 2 is a three-dimensional structure schematic diagram of the second angle of the present utility model;
[0028] Figure 3This is the front view of the present utility model;
[0029] Figure 4 This is the top view of the present utility model;
[0030] Figure 5 This is the three - angle perspective structure diagram of the present utility model;
[0031] Figure 6 is Figure 5 the enlarged view of B of;
[0032] Figure 7 This is the overall structure diagram of the clamping assembly;
[0033] Figure 8 This is the front view of the clamping assembly;
[0034] Figure 9 This is the front view of the rotating substrate;
[0035] Figure 10 This is the front view of the clamping plate;
[0036] Figure 11 This is the installation structure diagram of two clamping assemblies on the frame, with some structures omitted;
[0037] Figure 12 This is the sectional structure diagram of the vertical frame one;
[0038] Figure 13 This is the structure diagram of the dust - proof annular plate;
[0039] Figure 14 This is the perspective structure diagram of the vertical frame two after removing the dust cover, with some structures omitted;
[0040] Figure 15 is Figure 11 the perspective structure diagram of another angle of;
[0041] Figure 16 is Figure 15 the enlarged view of A of;
[0042] Figure 17 This is the perspective structure diagram of the loading and unloading assembly;
[0043] Figure 18 This is the front view of the loading and unloading assembly;
[0044] Figure 19 This is the top view of the loading and unloading assembly;
[0045] Figure 20 This is the perspective structure diagram of another angle of the loading and unloading assembly.
[0046] The reference numerals are recorded as follows: 101, rotating substrate; 1011, second mounting hole; 102, clamping plate; 1021, mounting portion; 1022, clamping portion; 103, first fixing bolt; 104, guiding block; 105, positioning block; 200, frame; 201, first vertical frame; 202, slewing bearing; 2021, inner ring; 2022, outer ring; 203, external teeth; 204, dust-proof annular plate; 205, gear protective cover; 206, third slide rail; 207, second vertical frame; 208, dust cover; 300, barrel motor; 301, linkage shaft; 302, first linkage gear; 303, second linkage gear; 304, circlip; 401, tool base; 402, grooving tool; 403, transverse motor; 404, transverse lead screw; 405, longitudinal motor; 406, longitudinal lead screw; 407, tool mounting plate; 408, second mounting plate; 501, support beam frame; 502, loading and unloading rack; 503, loading cylinder; 504, sliding substrate; 505, support plate; 506, first mounting plate; 507, vertical plate; 508, third slider; 509, sliding plate; 510, first slide rail; 511, first slider; 512, adjusting plate; 513, connecting plate; 514, adjusting bolt; 515, second slider; 516, second slide rail; 517, stroke limit lead screw; 518, stroke limit nut; 519, leg. Detailed implementation mode
[0047] The principles and features of the present invention will be described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.
[0048] See Figures 1 - 20 , a barrel end groove processing device, including a frame 200, the frame 200 is provided with a clamping assembly, a barrel rotating power mechanism, a tool assembly, a sliding power mechanism and a loading and unloading assembly. The frame 200 is symmetrically provided with a first vertical frame 201 and a second vertical frame 207. The first vertical frame 201 is installed on the frame 200, and the second vertical frame 207 is slidably installed on the frame 200 through a third slide rail 206. The sliding power mechanism drives the second vertical frame 207 to move on the frame 200. The clamping assembly has two symmetrically arranged, and the two clamping assemblies are respectively installed on the first vertical frame 201 and the second vertical frame 207. The clamping assembly is used for clamping the barrel. The barrel rotating power mechanism is used for driving the two clamping assemblies to rotate. The tool assembly has two, and the two tool assemblies are respectively installed on the first vertical frame 201 and the second vertical frame 207. The tool assembly is used for grooving the inner and outer surfaces of the barrel end. The loading and unloading assembly lifts the barrel to the clamping assembly or unloads the barrel from the clamping assembly.
[0049] See Figures 7 - 10, the clamping assembly includes a rotating substrate 101, the rotating substrate 101 is rotatably mounted on the first vertical frame 201 and the second vertical frame 207. The rotating substrate 101 is an annular plate, and at least two clamping plates 102 are detachably provided on the rotating substrate 101. In this embodiment, specifically, three clamping plates 102 are provided. The clamping plate 102 includes a clamping portion 1022 and a mounting portion 1021. The clamping portion 1022 is a sector plate. The sector plates of the clamping plates 102 are joined together to form a circular hole. Specifically, in order to better clamp the wooden barrel, the surface of the clamping plate 102 of the present utility model in contact with the wooden barrel has a slope, so that the formed circular hole is a tapered hole, which can better conform to the shape of the wooden barrel, and the clamping plate 102 fits more closely with the wooden barrel, so that the wooden barrel can be clamped better. The clamping plate 102 is connected to the rotating substrate 101 through the mounting portion 1021.
[0050] The mounting portion 1021 is installed on the rotating substrate 101 through a first fixing bolt 103. Specifically, in order to ensure the stable installation of the clamping plate 102, multiple first fixing bolts 103 can be provided on one clamping plate 102; guide blocks 104 are provided on the rotating substrate 101. The guide blocks 104 are respectively arranged on both sides of the mounting portion 1021 to provide limits to the mounting portion 1021. A groove for guiding and positioning can also be formed between the two guide blocks 104 to provide guiding and positioning functions for the installation of the mounting portion 1021; a positioning block 105 is provided between the clamping portions 1022 of adjacent clamping plates 102. Through the positioning block 105, the installation between adjacent clamping plates 102 is more stable, avoiding loosening of the wooden barrel due to the gap between the clamping plates 102 under the action of external forces after the wooden barrel is clamped, and ensuring the stability of clamping the wooden barrel.
[0051] See Figures 11 - 16The vertical frame 1 201 and the vertical frame 207 are respectively provided with a slewing bearing 202 with an external tooth 203, the rotating base plate 101 is installed on the slewing bearing 202, and the rotary barrel power mechanism is transmission-connected with the slewing bearing 202. Specifically, the slewing bearing 202 includes an inner ring 2021 and an outer ring 2022 which are rotatably connected, the external tooth 203 is provided on the outer ring 2022, and the inner ring 2021 of the slewing bearing 202 is respectively installed on the vertical frame 1 201 and the vertical frame 207. The rotating base plate 101 is installed on the outer ring 2022. In this embodiment, specifically, the rotating base plate 101 is provided with a second mounting hole 1011, and a plurality of the second mounting holes 1011 are provided in a ring shape. The rotating base plate 101 is installed on the outer ring 2022 of the slewing bearing 202 by means of a second fixing bolt installed in the second mounting hole 1011. In order to ensure the stability of the installation of the rotating base plate 101, a plurality of the second mounting holes 1011 are provided in a ring shape, and the rotating barrel power mechanism is transmission-connected to the outer ring 2022.
[0052] The vertical frame 1 201 and the vertical frame 207 are respectively provided with dustproof annular plates 204, and the dustproof annular plates 204 can prevent dust from entering the rotary bearing 202 with external teeth 203 from the inside. The vertical frame 1 201 and the vertical frame 207 are respectively provided with gear protection covers 205, and the gear protection covers 205 mainly play a safety protection role.
[0053] The rotary barrel power mechanism includes a rotary barrel motor 300 and a linkage shaft 301. The rotary barrel motor 300 is installed on the vertical frame 1 201. One end of the linkage shaft 301 is rotatably installed on the vertical frame 1 201, and the other end of the linkage shaft 301 is movably inserted into the vertical frame 2 207. Further, in order to avoid the installation of the linkage shaft 301 being affected by the movement of the vertical frame 207, the length of the linkage shaft 301 after passing through the vertical frame 207 is set to be greater than the sliding stroke of the vertical frame 1 201 to avoid the linkage shaft 301 slipping due to the movement of the vertical frame 207. The power output end of the rotary barrel motor 300 is transmission-connected with the linkage shaft 301. The linkage shaft 301 is provided with a first linkage gear 302 and a second linkage gear 303 corresponding to the external teeth 203 (see Figure 12 , Figure 14 ), the first linkage gear 302 and the second linkage gear 303 are respectively meshed with the outer teeth 203.
[0054] The first linkage gear 302 is fixedly connected to the linkage shaft 301. The second linkage gear 303 is rotatably mounted on the second vertical frame 207. The second linkage gear 303 and the linkage shaft 301 are in clearance fit through a flat key. Specifically, the second vertical frame 207 is provided with an outer spherical surface bearing. The second linkage gear 303 includes a gear shaft and a tooth ring provided on the outer side of the gear shaft. One end of the gear shaft of the second linkage gear 303 is inserted into the inner hole of the outer spherical surface bearing. The tooth ring of the second linkage gear 303 is provided at the other end of the gear shaft. After the second linkage gear 303 passes through the inner hole of the outer spherical surface bearing, a circlip 304 is used to limit the axial movement of the second linkage gear 303. The linkage shaft 301 is inserted into the inner hole of the gear shaft of the second linkage gear 303. The second linkage gear 303 and the linkage shaft 301 are in clearance fit through a flat key. The linkage shaft 301 is provided with a mounting flat key and a chute for the flat key to slide thereon (see Figure 15 ). The length of the chute is greater than the sliding stroke of the second vertical frame 207, so that the second linkage gear 303 can slide on the linkage shaft 301 and can also rotate driven by the linkage shaft 301. When the second vertical frame 207 slides on the frame 200, the linkage shaft 301 will not be affected. The first linkage gear 302 is connected to the linkage shaft 301 through a flat key. The first linkage gear 302 is provided with a screw for pressing and fixing. Dust covers 208 for protecting the first linkage gear 302 and the second linkage gear 303 are respectively provided on the first vertical frame 201 and the second vertical frame 207.
[0055] In this embodiment, the specific structure of the sliding power mechanism is not limited as long as it can drive the movement of the second vertical frame 207. For example, the sliding power mechanism can be a combination of a motor, a lead screw and a slider, a cylinder, a combination of a motor, a transmission wheel and a belt, etc.
[0056] See Figures 17 - 20 , the loading and unloading assembly includes a support mechanism and a lifting power mechanism. The support mechanism includes a support beam frame 501 and a loading and unloading frame 502. The support beam frame 501 is provided on the frame 200 and between the two clamping assemblies. The support beam frame 501 is connected to the end of the loading and unloading frame 502. The loading and unloading frame 502 is inclined. The support beam frame 501 is used to support the wooden barrel. A support plate 505 is provided on the support beam frame 501. The support plate 505 is arc-shaped. The loading and unloading frame 502 is used for the wooden barrel to roll. The lifting power mechanism drives the support beam frame 501 to lift. The specific structure of the support plate 505 in the present invention is not limited as long as it is a plate body with an arc-shaped structure. Specifically, the support plate 505 can be an integral arc-shaped plate or an arc-shaped plate body support structure formed by multiple arc-shaped plates with a certain width (for example, 30-60 cm).
[0057] The support beam frame 501 is provided with a mounting groove, and the support plate 505 is slidably mounted in the mounting groove through a third slider 508; specifically, the support plate 505 is mounted on the support beam frame 501 through a first mounting plate 506 and a vertical plate 507. The bottom of the first mounting plate 506 is provided with a third slider 508, and the third slider 508 is slidably mounted in the mounting groove. The vertical plates 507 are symmetrically arranged on the first mounting plate 506, and both ends of the bottom of the support plate 505 are mounted on the vertical plates 507. For the installation stability of the support plate 505, the third slider 508 and the mounting groove are in interference fit to prevent the third slider 508 from falling off the mounting groove.
[0058] The lifting power mechanism includes a sliding base plate 504 and a loading cylinder 503. The sliding base plate 504 is slidably mounted on the frame 200. Specifically, the bottom of the sliding base plate 504 is provided with a second slider 515, and the frame 200 is provided with a second slide rail 516. The second slider 515 is slidably engaged with the second slide rail 516. The cylinder body of the loading cylinder 503 is hingedly mounted on the sliding base plate 504, and the end of the piston rod of the loading cylinder 503 is hinged to the support beam frame 501. The support beam frame 501 is mounted on the frame 200 through a first adjustment mechanism. The first adjustment mechanism includes a slide plate 509. The slide plate 509 is slidably mounted on the frame 200. Specifically, the frame 200 is provided with a first slide rail 510, and the bottom of the slide plate 509 is provided with a first slider 511. The first slider 511 is slidably engaged with the first slide rail 510. One end of the support beam frame 501 is arranged on the slide plate 509, and the other end of the support beam frame 501 is connected to the loading and unloading frame 502.
[0059] The present utility model does not limit the specific structure of the first adjustment mechanism for adjusting the installation height of the support beam frame 501. For example, as an example of the present utility model, the first adjustment mechanism may include a cushion block, and the cushion block is mounted on the slide plate 509. By adjusting the number and / or height of the cushion blocks, the installation height of the support beam frame 501 on the frame 200 can be adjusted. Alternatively, the first adjustment mechanism may include an adjustment plate 512 and a connection plate 513. The connection plate 513 is mounted on the slide plate 509 through a support column. The adjustment plate 512 and the connection plate 513 are connected by an adjustment bolt 514 and an adjustment nut (see Figure 20 ). The connection between the support beam frame 501 and the first adjustment mechanism is not specifically limited. As an example of the present utility model, the support beam frame 501 may be mounted on the adjustment plate 512 by a hinged manner, or a support roller is provided on the adjustment plate 512, and the end of the support beam frame 501 is supported on the support roller.
[0060] A stroke limit lead screw 517 is provided on the sliding substrate 504. One end of the stroke limit lead screw 517 is hinged and installed on the support beam frame 501, and the other end of the stroke limit lead screw 517 passes through the sliding substrate 504 and is connected to a stroke limit nut 518. Specifically, a long hole is provided on the sliding substrate 504, and the end of the stroke limit lead screw 517 passes through the long hole and is threadedly connected to the stroke limit nut 518. The width of the long hole is smaller than the outer diameter of the stroke limit nut 518.
[0061] Legs 519 are provided at the bottom of the loading and unloading rack 502. In order to improve the installation stability of the loading and unloading rack 502, a cross beam for supporting the loading and unloading rack 502 may also be provided on the machine frame 200.
[0062] The tool assembly includes a tool base 401, a grooving tool 402, and a tool driving mechanism. The tool bases 401 of the two tool assemblies are respectively provided on the first vertical frame 201 and the second vertical frame 207. The grooving tool 402 is installed on the tool base 401 through an adjusting assembly. The adjusting assembly adjusts the position of the grooving tool 402 on the tool base 401, so that the grooving tool 402 moves to the inner or outer position of the end of the wooden barrel, realizing the processing of the inner groove and the outer side of the barrel end of the wooden barrel. The tool driving mechanism drives the grooving tool 402 to rotate. The structure of the tool driving mechanism is not specifically limited. In this embodiment, the tool driving mechanism is a motor.
[0063] The adjusting assembly includes a lateral adjusting mechanism and a longitudinal adjusting mechanism. The lateral adjusting mechanism is provided on the tool base 401. Specifically, in this embodiment, the grooving tool 402 is provided on the longitudinal adjusting mechanism. Specifically, in this embodiment, the lateral adjusting mechanism includes a lateral motor 403, a lateral lead screw 404, a lateral lead screw slider, and a second mounting plate 408. The output end of the lateral motor 403 is in driving connection with the lateral lead screw 404. The lateral lead screw slider is in driving connection with the lateral lead screw 404. The second mounting plate 408 is connected to the lateral lead screw slider through a slider and a guide rail. The longitudinal adjusting mechanism is provided on the lateral adjusting mechanism. Specifically, in this embodiment, the longitudinal adjusting mechanism is mounted on the second mounting plate 408. The longitudinal adjusting mechanism includes a longitudinal motor 405, a longitudinal lead screw 406, a longitudinal lead screw slider, and a tool mounting plate 407. The longitudinal motor 405 is in driving connection with the longitudinal lead screw 406. The longitudinal lead screw slider is in driving connection with the longitudinal lead screw 406. The tool mounting plate 407 is connected to the longitudinal lead screw slider through a slider and a guide rod. The tool driving mechanism and the grooving tool 402 are mounted on the tool mounting plate 407. In the present utility model, the lateral motor 403 drives the lateral lead screw 404 to rotate, so that the lateral lead screw slider moves on the lateral lead screw 404, thereby driving the second mounting plate 408 to move in the lateral direction, thereby adjusting the longitudinal moving mechanism and the grooving tool 402 on the second mounting plate 408 to move in the lateral direction. In the present utility model, the longitudinal motor 405 drives the longitudinal lead screw 406 to rotate, so that the longitudinal lead screw slider moves on the longitudinal lead screw 406, thereby driving the tool mounting plate 407 to move in the longitudinal direction, thereby adjusting the grooving tool 402 on the tool mounting plate 407 to move in the longitudinal direction, realizing the movement of the grooving tool 402 in the lateral and longitudinal directions, so that the grooving tool 402 can process the outer groove and the inner groove at the end of the wooden barrel. Specifically, in this embodiment, both the lateral motor 403 and the longitudinal motor 405 are servo motors. By controlling the lateral motor 403 and the longitudinal motor 405, precise control of the processing position of the grooving tool 402 is achieved.
[0064] The working process of the present utility model is as follows:
[0065] 1. Install the rotating substrate 101 of the clamping assembly onto the first vertical frame 201 and the second vertical frame 207 respectively. Select the corresponding clamping plate 102 according to the size of the wooden barrel, and fasten the clamping plate 102 to the rotating substrate 101.
[0066] Second, lay down the wooden barrel to be processed, roll the wooden barrel to one end of the loading and unloading rack 502, and then roll the wooden barrel to move upward on the loading and unloading rack 502 to the support beam frame 501 until the wooden barrel is placed in the arc-shaped depression of the support plate 505. Start the loading cylinder 503 to extend the piston rod of the loading cylinder 503, drive the support beam frame 501 to rise, drive the wooden barrel to lift to the height of the clamping assembly, and the stroke limit screw rod 517 limits the extension stroke of the piston rod of the loading cylinder 503;
[0067] Third, after the piston rod of the loading cylinder 503 extends in place, insert one end of the wooden barrel into the round hole of the clamping assembly on the first vertical frame 201, and then the sliding power mechanism drives the second vertical frame 207 to move towards the other end of the wooden barrel until the other end of the wooden barrel is inserted into the round hole of the clamping assembly on the second vertical frame 207. The impact force of the second vertical frame 207 causes both ends of the wooden barrel to be clamped on the clamping assembly;
[0068] Fourth, the piston rod of the loading cylinder 503 contracts to reset the support beam frame 501 to prevent the support beam frame 501 from affecting the processing of the wooden barrel. Gently tap the inner wall of the wooden barrel with a hammer to make the barrel board in close contact with the clamping plate 102; that is, the clamping of the wooden barrel is completed.
[0069] Fifth, the barrel rotating power mechanism drives the clamping assembly to rotate. At the same time, the lateral adjustment mechanism and the longitudinal adjustment mechanism adjust the position of the grooving cutter 402 according to the preset parameters, and the cutter drive mechanism drives the grooving cutter 402 to rotate to process the outer groove or the inner groove at the end of the wooden barrel. The cutter assemblies at both ends of the frame 200 simultaneously process the end grooves at both ends of the wooden barrel, and the processing efficiency is greatly improved;
[0070] Sixth, after the end groove of the wooden barrel is processed, the cutter drive mechanism stops, the grooving cutter 402 stops rotating, the lateral adjustment mechanism and the longitudinal adjustment mechanism are reset to reset the grooving cutter 402 to prevent the grooving cutter 402 from affecting the unloading of the wooden barrel; the rotating power mechanism stops, and the fastening bolt two of one clamping plate 102 on the two clamping assemblies is loosened to make the clamping plate 102 loose. Since the original wooden barrel was clamped in the clamping assembly, after one clamping plate 102 is loosened, the wooden barrel can also be loosened in the clamping assembly;
[0071] Seventh, drive the clamping assembly to rotate through the barrel rotating power mechanism to rotate the loose clamping plate 102 to the lower side. Since the clamping plate 102 can be loosened, under the action of the self-weight of the clamping plate 102 and the gravity of the wooden barrel, the clamping plate 102 moves downward to increase the size of the round hole formed by the clamping plate 102;
[0072] VIII. Start the feeding cylinder 503 to extend the piston rod of the feeding cylinder 503, driving the support beam frame 501 to rise. The support beam frame 501 rises to the height of the wooden barrel, lifts the wooden barrel, and then the sliding power mechanism drives the second vertical frame 207 to move away from the wooden barrel until the end of the wooden barrel leaves the clamping assembly on the second vertical frame 207;
[0073] IX. Horizontally move the support beam frame 501 to drive the wooden barrel away from the clamping assembly on the first vertical frame 201, and gently tap the end of the wooden barrel with a hammer to separate the wooden barrel from the clamping plate 102. The wooden barrel falls onto the support plate 505 of the support beam frame 501. The piston rod of the feeding cylinder 503 contracts to reset the support beam frame 501 and drive the wooden barrel to descend. After the support beam frame 501 is reset in place, the worker rolls the wooden barrel and rolls the wooden barrel from the loading and unloading rack 502 to the wooden barrel storage position and straightens the wooden barrel; thus, the unloading operation of the wooden barrel is completed.
[0074] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A processing device for the end groove of a wooden barrel, comprising a frame (200), characterized in that, The frame (200) is provided with a clamping assembly, a rotating barrel power mechanism, a tool assembly, a sliding power mechanism and a loading and unloading assembly. The frame (200) is symmetrically provided with a vertical frame 1 (201) and a vertical frame 2 (207). The vertical frame 1 (201) is installed on the frame (200), and the vertical frame 2 (207) is slidably installed on the frame (200). The sliding power mechanism drives the vertical frame 2 (207) to move. The clamping assembly is symmetrically provided with two, and the two clamping assemblies They are respectively installed on the vertical frame one (201) and the vertical frame two (207), the clamping assembly is used to clamp the wooden barrel, the barrel rotating power mechanism is used to drive the two clamping assemblies to rotate, and the tool assembly is provided with two, the two tool assemblies are respectively installed on the vertical frame one (201) and the vertical frame two (207), and the tool assembly is used to perform groove processing on the inner and outer surfaces of the end of the wooden barrel; the loading and unloading assembly lifts the wooden barrel to the clamping assembly or removes the wooden barrel from the clamping assembly.
2. The barrel end groove processing equipment according to claim 1, characterized in that The clamping assembly comprises a rotating base plate (101), and the rotating base plate (101) is rotatably mounted on the vertical frame 1 (201) and the vertical frame 2 (207) respectively. The rotating base plate (101) is a circular ring plate. At least two clamping plates (102) are detachably provided on the rotating base plate (101). The clamping plate (102) comprises a clamping portion (1022) and a mounting portion (1021). The clamping portion (1022) is a fan-shaped plate. The fan-shaped plates of the clamping plate (102) are connected and spliced to form a circular hole. The clamping plate (102) is connected to the rotating base plate (101) through the mounting portion (1021).
3. The barrel end groove processing equipment according to claim 2, characterized in that, The mounting portion (1021) is mounted on the rotating base plate (101) by means of a fixing bolt (103); a guide block (104) is provided on the rotating base plate (101), and the guide blocks (104) are respectively provided on both sides of the mounting portion (1021); and a positioning block (105) is provided between the clamping portions (1022) of adjacent clamping plates (102).
4. The barrel end groove processing equipment according to claim 3, characterized in that, The first vertical frame (201) and the second vertical frame (207) are respectively provided with rotatable slewing bearings (202) with external teeth (203); the rotating base plate (101) is mounted on the slewing bearings (202); and the rotating barrel power mechanism is transmission-connected to the slewing bearings (202).
5. The barrel end groove processing equipment according to claim 4, characterized in that, The barrel driving mechanism includes a barrel motor (300) and a linkage shaft (301). The barrel motor (300) is installed on the first vertical frame (201). One end of the linkage shaft (301) is rotatably installed on the first vertical frame (201), and the other end of the linkage shaft (301) is movably inserted into the second vertical frame (207). The power output end of the barrel motor (300) is in transmission connection with the linkage shaft (301). A first linkage gear (302) and a second linkage gear (303) are provided on the linkage shaft (301) corresponding to the external teeth (203), and the first linkage gear (302) and the second linkage gear (303) are respectively meshed with the external teeth (203).
6. The wooden barrel end groove processing equipment according to claim 5, characterized in that, The loading and unloading assembly includes a support mechanism and a lifting power mechanism. The support mechanism includes a support beam frame (501) and a loading and unloading frame (502). The support beam frame (501) is arranged on the frame (200) and between the two clamping assemblies. The support beam frame (501) is connected to the end of the loading and unloading frame (502). The loading and unloading frame (502) is inclined. The support beam frame (501) is used to support the wooden barrel. A support plate (505) is provided on the support beam frame (501), and the support plate (505) is arc-shaped. The loading and unloading frame (502) is used for the wooden barrel to roll. The lifting power mechanism drives the support beam frame (501) to lift and lower.
7. The wooden barrel end groove processing equipment according to claim 6, characterized in that, The lifting power mechanism includes a sliding substrate (504) and a loading cylinder (503). The sliding substrate (504) is slidably installed on the frame (200). The cylinder body of the loading cylinder (503) is hingedly installed on the sliding substrate (504), and the end of the piston rod of the loading cylinder (503) is hinged to the support beam frame (501). The support beam frame (501) is installed on the frame (200) through a first adjustment mechanism. The first adjustment mechanism includes a slide plate (509). The slide plate (509) is slidably installed on the frame (200). One end of the support beam frame (501) is arranged on the slide plate (509), and the other end of the support beam frame (501) is connected to the loading and unloading frame (502).
8. The wooden barrel end groove processing equipment according to claim 7, characterized in that, A stroke limit lead screw (517) is provided on the sliding substrate (504). One end of the stroke limit lead screw (517) is hingedly installed on the support beam frame (501), and the other end of the stroke limit lead screw (517) passes through the sliding substrate (504) to connect a stroke limit nut (518).
9. The wooden barrel end groove processing equipment according to any one of claims 1-8, characterized in that, The tool assembly includes a tool base (401), a grooving tool (402) and a tool driving mechanism. The tool bases (401) of the two tool assemblies are respectively arranged on the first vertical frame (201) and the second vertical frame (207). The grooving tool (402) is installed on the tool base (401) through an adjustment assembly. The adjustment assembly adjusts the position of the grooving tool (402) on the tool base (401), and the tool driving mechanism drives the grooving tool (402) to rotate.
10. The wooden barrel end groove processing equipment according to claim 9, characterized in that, The adjusting assembly includes a lateral adjusting mechanism and a longitudinal adjusting mechanism. The lateral adjusting mechanism is arranged on the tool base (401), the longitudinal adjusting mechanism is arranged on the lateral adjusting mechanism, and the grooving tool (402) is arranged on the longitudinal adjusting mechanism.
Citation Information
Cited By
Wooden barrel end groove machining equipment
CN119036586A
A wood barrel end groove processing equipment
CN119036586B