Automatic strapping machine for welding electrode production and processing
Through the mechanical design of the automatic bundling machine, the automatic clamping and collection of welding rods is achieved, which solves the problems of poor production continuity and low efficiency caused by manual material collection, and improves production efficiency and fluency.
Patent Information
- Application Number
- CN202422134379.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing automatic strapping machines require manual material collection after the strapping is completed, resulting in poor production continuity, increasing operating burden and affecting work efficiency.
An automatic strapping machine is designed, including cable tie support rods, motors, bevel teeth, threaded rods, sliders, jaws and other components. The automatic clamping and collection of welding rods is realized through mechanical structures, and landslides and collection boxes are used for automatic collection.
Automatic collection of welding rods is realized, manual intervention is reduced, production continuity and efficiency is improved, the machine is stopped due to material collection, and the production process is optimized.
Smart Images

Figure CN223148949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrode production, in particular to an automatic bundling machine for electrode production. Background Art
[0002] An electrode consists of a welding core and a coating. The coating is evenly and concentrically pressed onto the welding core outside the metal welding core. Different types of electrodes have different welding cores. The welding core is the metal core of the electrode. To ensure the quality and performance of the weld, strict regulations are imposed on the content of each metal element in the welding core, especially on the content of harmful impurities.
[0003] Most of the existing automatic bundling machines do not have a collection device. For example, in the utility model with the patent number CN220743450U, although the device can automatically complete the bundling work of electrodes, after the bundling is completed, the user needs to manually remove the bundled electrodes from the machine. This step not only increases the operation burden of the user but also may affect the efficiency of the entire work progress due to frequent shutdowns for material removal. In this case, it not only interrupts the coherence of automatic production but also makes the work process relatively cumbersome. Especially in an industrial environment with high production demand and high efficiency requirements, this design defect may limit the overall output of the production line. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic bundling machine for electrode production and processing to solve the problems raised in the above background art.
[0005] To achieve the above object, the present utility model provides the following technical solutions: An automatic bundling machine for the production and processing of welding electrodes, including a tie rod support rod. On one side of the tie rod support rod, a second fixing block is fixed. A motor is fixed on the second fixing block. A first bevel gear is sleeved on the output end of the motor. A second bevel gear is meshed on the side of the first bevel gear. A threaded rod is sleeved inside the second bevel gear. Blocks are respectively sleeved at both ends of the threaded rod. The blocks are fixed inside the sliding grooves and are respectively fixed at both ends thereof. A slider is clamped on the outer side of the threaded rod on the sliding groove. A number of first connecting rods are fixed on one side of the slider. A limiting block is fixed at the end of the first connecting rod away from the slider. A connecting column is fixed on the limiting block. First telescopic rods are fixed at both ends of the connecting column. A first fixing block is fixed at the end of each first telescopic rod away from the connecting column. A second telescopic rod is fixed on the first fixing block. A bracket is fixed below the second telescopic rod. Claws are respectively and fixedly sleeved at both ends of the bracket and are sleeved at a position close to the middle of the claws. A push block is sleeved at the end of the claw close to the second telescopic rod. The push block is fixed at the end of the second telescopic rod. The motor drives the threaded rod to rotate through the first bevel gear and the second bevel gear to push the slider and the limiting block to move, thereby driving the connecting column to move, making it move to the welded electrodes that have been bundled. Then, in cooperation with the first telescopic rod to push, the third telescopic rod and the claws are pushed downward. Finally, the second telescopic rod pushes the claws to rotate to both sides to clamp the welded electrodes.
[0006] Preferably, a platform is provided on the tie rod support rod. A landslide is fixed on the platform, and a bundling machine is provided at the bottom. A collection box is provided beside the bundling machine. The landslide cooperates with the collection box to collect the welded electrodes that have been bundled.
[0007] Preferably, a number of second connecting rods are fixed on both sides of the slider and one side of the first telescopic rod to provide additional supporting force for the first telescopic rod.
[0008] Preferably, sliding rails are convexly provided on both sides of the sliding groove, and grooves matching the sliding rails are opened in the slider to assist the sliding of the sliding rail on the sliding groove.
[0009] Preferably, a strip-shaped slot is opened at the end of the claw close to the push block to offset the upward movement distance of the end when the push block pushes the claw to rotate.
[0010] Preferably, the threaded rod is threadedly connected to the slider and the limiting block, which is convenient for the threaded rod to push the slider and the limiting block to move when rotating.
[0011] Preferably, the outer sides of the first bevel gear and the second bevel gear are surrounded by a housing for protecting the first bevel gear and the second bevel gear.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] The utility model realizes the purpose of taking and bundling the completed welding electrodes through the chute, slider, connecting column, first telescopic rod, second telescopic rod, landslide and clamping jaw. By adopting an advanced automatic collection device, the operation burden of users is significantly reduced. This device can continuously collect materials without manual intervention, thus avoiding the situation of having to frequently stop the machine due to manual material taking. With the help of the collection device, the production process becomes smoother and no longer interrupts the production rhythm due to the need to stop for material taking. This improvement not only improves the continuity of production, but also makes the entire work process easier and more efficient, directly leading to an increase in overall output. Each link on the production line can work together with higher efficiency, reducing waiting and idle time, thus optimizing production capacity. Brief Description of the Drawings
[0014] Figure 1 is a schematic three-dimensional structure diagram of the utility model;
[0015] Figure 2 is a schematic structure diagram of the clamping device of the utility model;
[0016] Figure 3 is a schematic structure diagram of the chute of the utility model.
[0017] In the figure: 1, platform; 2, bundling machine; 3, landslide; 4, first telescopic rod; 5, connecting column; 6, housing; 7, first connecting rod; 8, chute; 9, slider; 10, threaded rod; 11, stop block; 12, tie support rod; 13, limit block; 14, first fixing block; 15, push block; 16, clamping jaw; 17, bracket; 18, second telescopic rod; 19, second connecting rod; 20, motor; 21, second fixing block; 22, first bevel gear; 23, second bevel gear; 24, collection box. Detailed Embodiments
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model.
[0020] In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0021] Please refer to Figures 1-3 , the present utility model provides a technical solution: an automatic bundling machine for the production and processing of welding electrodes, including a tie rod support 12. A second fixing block 21 is fixed on one side of the tie rod support 12, and a motor 20 is fixed on the second fixing block 21. A first bevel gear 22 is sleeved on the output end of the motor 20. A second bevel gear 23 is meshed with the side of the first bevel gear 22. A threaded rod 10 is sleeved inside the second bevel gear 23. Blocks 11 are respectively sleeved at both ends of the threaded rod 10. The blocks 11 are fixed inside the chute 8 and are respectively fixed at both ends thereof. A slider 9 is clamped on the outer side of the threaded rod 10 on the chute 8. A plurality of first connecting rods 7 are fixed on one side of the slider 9. The end of the first connecting rod 7 away from the slider 9 is fixed with a limiting block 13. A connecting column 5 is fixed on the limiting block 13. First telescopic rods 4 are fixed at both ends of the connecting column 5. The end of each first telescopic rod 4 away from the connecting column 5 is fixed with a first fixing block 14. A second telescopic rod 18 is fixed on the first fixing block 14. A bracket 17 is fixed below the second telescopic rod 18. Claws 16 are respectively and fixedly sleeved at both ends of the bracket 17 and are sleeved at a position close to the middle of the claws 16. A push block 15 is sleeved at the end of the claw 16 close to the second telescopic rod 18, and the push block 15 is fixed at the end of the second telescopic rod 18. The motor 20 drives the threaded rod 10 to rotate through the first bevel gear 22 and the second bevel gear 23 to push the slider 9 and the limiting block 13 to move, thereby driving the connecting column 5 to move to the welded electrodes that have been bundled. Then, in cooperation with the first telescopic rod 4, the third telescopic rod and the claw 16 are pushed downward. Finally, the second telescopic rod 18 pushes the claws 16 to rotate to clamp the welded electrodes.
[0022] Further, a platform 1 is provided on the tie rod support 12. A landslide 3 is fixed on the platform 1, and a bundling machine 2 is provided at the bottom. A collection box 24 is provided beside the bundling machine 2. The landslide 3 cooperates with the collection box 24 to collect the bundled welding electrodes.
[0023] Further, a plurality of second connecting rods 19 are fixed on both sides of the slider 9 and one side of the first telescopic rod 4 to provide additional supporting force for the first telescopic rod 4.
[0024] Further, sliding rails are convexly provided on both sides of the chute 8, and grooves matching the sliding rails are opened inside the slider 9 to assist the sliding of the sliding rail on the chute 8.
[0025] Further, a strip-shaped slot is formed at one end of the jaw 16 close to the pushing block 15, which is used to offset the upward movement distance of the end of the pushing block 15 when pushing the jaw 16 to rotate.
[0026] Further, the threaded rod 10 is threadedly connected to the slider 9 and the limiting block 13, which facilitates the movement of the slider 9 and the limiting block 13 when the threaded rod 10 rotates.
[0027] Further, an outer shell 6 surrounds the outer sides of the first bevel gear 22 and the second bevel gear 23, which is used to protect the first bevel gear 22 and the second bevel gear 23.
[0028] Working principle: A second fixing block 21 is fixed on one side of the cable tie support rod 12, and a motor 20 is installed on this fixing block. A first bevel gear 22 is sleeved on the output end of the motor 20, which is connected to a second bevel gear 23 meshing on the side. The second bevel gear 23 is sleeved inside the threaded rod 10, and stoppers 11 are respectively arranged at both ends. The stoppers 11 are fixed at both ends inside the chute 8. A slider 9 is sleeved outside the threaded rod 10. One side of the slider 9 is connected with a plurality of first connecting rods 7, and the other ends of the first connecting rods 7 are connected to the limiting block 13. A connecting column 5 is fixed on the limiting block 13, and first telescopic rods 4 are installed at both ends. The ends far from the connecting column 5 are connected to the first fixing block 14. A second telescopic rod 18 is installed on the first fixing block 14, and a bracket 17 is arranged below. Jaws 16 are respectively arranged at both ends. A pushing block 15 is sleeved at one end of the jaw 16 close to the second telescopic rod 18, and the pushing block 15 is fixed at the end of the second telescopic rod 18.
[0029] When the motor 20 rotates to drive the second bevel gear 23 to rotate through the rotation of the first bevel gear 22, since the second bevel gear 23 is sleeved at one end of the threaded rod 10 and drives the threaded rod 10 to rotate, the threaded rod 10 will push the slider 9 and the limiting block 13 to move, and then drive the connecting column 5, the first telescopic rod 4, the second telescopic rod 18 and the jaw 16 to move to the welding electrodes to be bundled. Pushed by the first telescopic rod 4, the third telescopic rod and the jaw 16 are pushed downward, so that the jaw 16 moves to the side of the welding electrode. By pushing one end of the jaw 16 to both sides through the second telescopic rod 18, its rotation is realized to clamp the welding electrode. Then the threaded rod 10 rotates and pushes the slider 9, so that the jaw 16 clamps the welding electrode and moves to the landslide 3. The second telescopic rod 18 retracts, the jaw 16 releases the welding electrode and falls onto the landslide 3, and finally slides into the lower collecting box 24 through the landslide 3.
[0030] A collection box 24 is arranged at the bottom of one side of the provided landslide 3. This design enables the bundled welding electrodes to directly slide down the landslide 3 into the collection box 24, realizing the automatic collection process of the welding electrodes. To enhance the structural stability, a number of second connecting rods 19 are fixed between both sides of the slider 9 and one side of the first telescopic rod 4. These connecting rods provide the necessary additional support force to ensure the stability of the device. The design of the chute 8 includes protruding slide rails on both sides, and the inside of the slider 9 is designed with grooves matching the slide rails. This structure enables the slider 9 to smoothly slide along the chute 8, thereby improving the overall operation efficiency and smoothness. In the design of the jaw 16, a strip-shaped slot is opened at one end close to the push block 15. This design is to offset the distance of the upward movement of the end part that may be caused when the push block 15 pushes the jaw 16 to rotate, so as to ensure the normal opening and closing between the jaws 16. The threaded rod 10 is threadedly connected to the slider 9 and the limit block 13, facilitating the effective pushing of the slider 9 and the limit block 13 to move when the threaded rod 10 rotates, thereby realizing the movement of the entire mechanical structure. This device not only improves the production efficiency but also ensures the operation accuracy and the stability of the device, meeting the requirements of professional occasions.
[0031] It should be noted that: the entire device is controlled by a total control device. Since the devices matched with the control device are common devices and belong to the existing mature technologies, the electrical connection relationship and the specific circuit structure are not described herein again.
[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic bundling machine for the production and processing of welding electrodes, characterized in that: An automatic bundling machine for the production and processing of welding electrodes, comprising a tie rod support rod (12). On one side of the tie rod support rod (12), a second fixing block (21) is fixed. A motor (20) is fixed on the second fixing block (21). A first bevel gear (22) is sleeved on the output end of the motor (20). A second bevel gear (23) is meshed on the side of the first bevel gear (22). A threaded rod (10) is sleeved inside the second bevel gear (23). Blocking blocks (11) are respectively sleeved on both ends of the threaded rod (10). The blocking blocks (11) are fixed inside the sliding groove (8) and are respectively fixed at both ends thereof. A sliding block (9) is clamped on the outer side of the threaded rod (10) on the sliding groove (8). A number of first connecting rods (7) are fixed on one side of the sliding block (9). A limiting block (13) is fixed at the end of the first connecting rod (7) away from the sliding block (9). A connecting column (5) is fixed on the limiting block (13). First telescopic rods (4) are fixed at both ends of the connecting column (5). A first fixing block (14) is fixed at the end of each first telescopic rod (4) away from the connecting column (5). A second telescopic rod (18) is fixed on the first fixing block (14). A bracket (17) is fixed below the second telescopic rod (18). Claw jaws (16) are respectively and fixedly sleeved at both ends of the bracket (17), and are sleeved at a position close to the middle of the claw jaws (16). A pushing block (15) is sleeved at the end of the claw jaw (16) close to the second telescopic rod (18). The pushing block (15) is fixed at the end of the second telescopic rod (18).
2. The automatic bundling machine for the production and processing of welding electrodes according to claim 1, wherein: A platform (1) is arranged on the tie rod support rod (12). A landslide (3) is fixed on the platform (1), and a bundling machine (2) is arranged at the bottom. A collection box (24) is arranged beside the bundling machine (2).
3. An automatic bundling machine for the production and processing of welding electrodes according to claim 1, characterized in that: A number of second connecting rods (19) are fixed on both sides of the sliding block (9) and one side of the first telescopic rod (4).
4. An automatic bundling machine for the production and processing of welding electrodes according to claim 1, characterized in that: Sliding rails protrude from both sides of the sliding groove (8), and grooves matched with the sliding rails are formed inside the sliding block (9).
5. An automatic bundling machine for the production and processing of welding electrodes according to claim 1, characterized in that: A strip-shaped slot is formed at the end of the claw jaw (16) close to the pushing block (15).
6. The automatic bundling machine for the production and processing of welding electrodes according to claim 1, characterized in that: The threaded rod (10) is in threaded connection with the sliding block (9) and the limiting block (13).
7. An automatic bundling machine for the production and processing of welding electrodes according to claim 1, characterized in that: The outer sides of the first bevel gear (22) and the second bevel gear (23) are surrounded by a housing (6).
Citation Information
Patent Citations
Automatic strapping machine based on welding electrode production and processing
CN220743450U