Automatic detection loading line

Abstract

The utility model discloses an automatic detection loading line comprising a plurality of detection mechanisms which are arranged side by side along a first direction, each detection mechanism comprises a detection assembly, the detection assembly comprises a first cylinder and a detection head, the first cylinder is connected with the detection head, and the first cylinder drives the detection head to move along a second direction; the transplanting mechanism is arranged at the tail end of the detection mechanism according to the running direction of the product, and the transplanting mechanism is connected with the detection mechanism; the loading mechanism is connected with the transplanting mechanism, and the loading mechanism is arranged on the side, away from the detection mechanism, of the transplanting mechanism; the transplanting mechanism is used for transferring the products, the loading mechanism is used for loading the detected products, full-automatic processing from detection to loading of the products is achieved, manual intervention is not needed, the automation degree of product detection is improved, the labor cost is saved, and the product detection efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electrical equipment detection, in particular to an automatic detection loading line. Background Art

[0002] With the popularization and development of renewable energy, the use of charging piles is becoming more and more frequent. After the production of electrical equipment such as inverters and charging piles, it is usually necessary to detect their performance to ensure the quality of the products, so as to guarantee their safety performance during use. Among the current detection methods for such electrical equipment, it is usually necessary for workers to plug a detection head into the product to be tested to detect the performance of the product. Therefore, the production efficiency is relatively low. Content of the Utility Model

[0003] To overcome the above disadvantages, the purpose of the utility model is to provide an automatic detection loading line. By using multiple detection mechanisms to detect products simultaneously, the efficiency of product performance detection is greatly improved. And by using a first cylinder to drive the detection head to move, the docking of the detection head and the product is automatically completed, canceling the original manual plugging method and improving the efficiency of the detection head and the product plugging detection. By using a transplanting mechanism to transfer the products and a loading mechanism to load the products after detection, the full automation of product detection to loading is realized, without manual intervention, improving the automation degree of product detection, saving labor costs, and greatly improving the efficiency of product detection.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is: an automatic detection loading line, comprising:

[0005] A plurality of detection mechanisms, the plurality of detection mechanisms are arranged side by side along a first direction, the detection mechanism includes a detection component, the detection component includes a first cylinder and a detection head, the first cylinder is connected to the detection head, and the first cylinder drives the detection head to move along a second direction;

[0006] A transplanting mechanism, in the running direction of the product, the transplanting mechanism is arranged at the tail end of the detection mechanism, and the transplanting mechanism is connected to the detection mechanism;

[0007] A loading mechanism, the loading mechanism is connected to the transplanting mechanism, and the loading mechanism is arranged on one side of the transplanting mechanism away from the detection mechanism.

[0008] In this technical solution, the detection mechanism is used to detect products. Among them, several detection mechanisms can detect products simultaneously, thus greatly improving the efficiency of product performance detection. The first cylinder is used to drive the detection head to move. When the product reaches the detection position of the detection mechanism, the first cylinder pushes the detection head to move, so that the detection head is docked with the product, and the performance of the product is detected through the detection head. The transplanting mechanism is used to transplant and transfer the products on the detection mechanism, which is convenient for processing the detected products. The loading mechanism is used to load the products, which is convenient for subsequent processing of the detected products. By using multiple detection mechanisms to detect products simultaneously, the efficiency of product performance detection is greatly improved. And by using the first cylinder to drive the detection head to move, the docking process between the detection head and the product is automatically completed, canceling the original manual insertion method, and improving the efficiency of the detection head and the product insertion detection. By using the transplanting mechanism to transfer the products and the loading mechanism to load the detected products, the full-automatic processing from product detection to loading is realized, without manual intervention, improving the automation degree of product detection, saving labor costs, and greatly improving the efficiency of product detection.

[0009] In some embodiments, the detection mechanism further includes a fixing component. The fixing component and the detection component are arranged facing each other in the second direction. The detection head is arranged on the side of the first cylinder close to the fixing component. The fixing component includes a second cylinder and a fixing block. The fixing block is connected to the second cylinder, and the second cylinder drives the fixing block to move in the second direction.

[0010] In this technical solution, the fixing component is used to fix the product when the detection component detects the product, preventing the product from moving, thereby improving the accuracy of the docking between the detection head and the product. The second cylinder drives the fixing block to move towards the detection head, so as to achieve the effect of fixing the product.

[0011] In some embodiments, the detection mechanism further includes a first transportation channel and a second transportation channel. The first transportation channel and the second transportation channel extend in the first direction. The first transportation channel is arranged above the second transportation channel.

[0012] In this technical solution, the first transportation channel and the second transportation channel are respectively used to transport products, thereby improving the transportation efficiency of the detection mechanism.

[0013] In some embodiments, the detection mechanism further includes a counting and positioning component. The first transportation channel includes a first track and a second track. The first track and the second track are arranged in parallel in the second direction. The counting and positioning component is arranged between the first track and the second track.

[0014] In this technical solution, the first transportation channel transports products through the first crawler and the second crawler. The counting and positioning component is used to count the products passing through the detection mechanism. Thus, when multiple detection mechanisms are operating, the number of detection mechanisms and the number of products transported through the detection mechanisms are counted, so as to obtain whether the products have been detected. At the same time, it is beneficial to allocate the products that have not been detected, which is conducive to improving the detection efficiency of the detection mechanism for products. Moreover, the counting and positioning component is also beneficial to positioning the products, further improving the accuracy of the insertion of the detection head and the products.

[0015] In some embodiments, the automatic detection loading line further includes a control component, and the counting and positioning component and the first cylinder are communicatively connected to the control component.

[0016] In this technical solution, the connection between the counting and positioning component and the control component is beneficial to coordinating the operation of the detection mechanism, and the connection between the first cylinder and the control component is beneficial to the control component controlling the operation of the first cylinder.

[0017] In some embodiments, the detection mechanism further includes a positioning component. The positioning component is arranged between the first crawlers. The positioning component includes an ejecting member and a third cylinder. The ejecting member is connected to the third cylinder, and the third cylinder drives the ejecting member along the third direction.

[0018] In this technical solution, the positioning component is beneficial to fixing the position of the product on the first channel to prevent the product from moving forward. The third cylinder is used to drive the ejecting member, and the ejecting member ejects the product from the third channel to prevent the product from moving forward, which is beneficial to further improving the accuracy of the insertion of the detection head and the product.

[0019] In some embodiments, the transplanting mechanism includes a transmission component. The transmission component extends along the first direction, and the transmission component is connected to the first transportation channel.

[0020] In this technical solution, the transmission component is used to transport the products that have completed detection into the interior of the transplanting component, facilitating the transplanting component to process the products.

[0021] In some embodiments, the transplanting mechanism further includes a grasping component. The grasping component includes a fourth cylinder, a fifth cylinder, a grasping head, and a rotating cylinder. The fourth cylinder is connected to the grasping head. The rotating cylinder is connected to the fourth cylinder. The rotating cylinder is arranged above the fourth cylinder. The fifth cylinder is connected to the rotating cylinder. The fifth cylinder is arranged above the rotating cylinder. The rotating cylinder drives the fourth cylinder along the axial direction. The fifth cylinder drives the rotating cylinder along the first direction. The grasping head is arranged above the transmission component.

[0022] In this technical solution, the grasping component is used to grasp the product. The fourth cylinder drives the grasping head to move to complete the grasping process of the product. The fifth cylinder is used to transport the product in the first direction, and the rotating cylinder is used to rotate the product to adjust the direction of the product, facilitating the loading process of the product.

[0023] In some embodiments, the loading mechanism includes a first track assembly and a second track assembly. The first track assembly includes a first track and a sixth cylinder. The sixth cylinder is disposed on the first track. The first track extends in the first direction. The second track assembly includes a second track and a seventh cylinder. The second track extends in the second direction. The seventh cylinder is connected to the first track assembly. The first track assembly is disposed on the second track.

[0024] In this technical solution, the first track assembly is used to drive the product to move in the first direction to load the product. The first track assembly is used to drive the product to move in the second direction to adjust the position of the product in the second direction when loading the product. The sixth cylinder is used to drive the product to move on the first track, and the seventh cylinder is used to drive the first track to move along the second track.

[0025] In some embodiments, the loading mechanism further includes a third track assembly. The third track assembly includes a third track and an eighth cylinder. The third track extends in the third direction. The second track assembly is disposed on the third track through the eighth cylinder.

[0026] In this technical solution, the third track assembly is used to drive the second track to move in the third direction to adjust the loading position of the product in the third direction. The eighth cylinder is used to drive the second track assembly to move along the third track.

[0027] The beneficial effects of the present utility model are as follows: By using multiple detection mechanisms to simultaneously detect the product, the efficiency of product performance detection is greatly improved. And by using the first cylinder to drive the detection head to move, the docking process between the detection head and the product is automatically completed, canceling the original manual plug-in method, improving the efficiency of the detection of the plug-in between the detection head and the product. By using the transplanting mechanism to transfer the product and using the loading mechanism to load the detected product, the full automation process from product detection to loading is realized, without manual intervention, improving the automation degree of product detection, saving labor costs, and greatly improving the efficiency of product detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is an overall schematic diagram of the automatic detection and loading line according to an embodiment of the present utility model;

[0029] Figure 2Schematic diagram of the detection mechanism of the automatic detection loading line according to an embodiment of the present utility model;

[0030] Figure 3 Top view schematic diagram of the detection mechanism of the automatic detection loading line according to an embodiment of the present utility model;

[0031] Figure 4 Schematic diagram of the transplanting mechanism of the automatic detection loading line according to an embodiment of the present utility model Figure 1 ;

[0032] Figure 5 Schematic diagram of the transplanting mechanism of the automatic detection loading line according to an embodiment of the present utility model Figure 2 ;

[0033] Figure 6 Schematic diagram of the grasping component of the transplanting mechanism of the automatic detection loading line according to an embodiment of the present utility model;

[0034] Figure 7 Schematic diagram of the loading mechanism of the automatic detection loading line according to an embodiment of the present utility model;

[0035] In the figure: 1. Detection mechanism; 11. Detection component; 111. First cylinder; 12. Fixing component; 121. Second cylinder; 122. Fixing block; 13. First transportation channel; 14. Second transportation channel; 15. Counting and positioning component; 16. Positioning component; 161. Ejecting part;

[0036] 2. Transplanting mechanism; 21. Transmission component; 22. Grasping component; 221. Fourth cylinder; 222. Fifth cylinder; 223. Grasping head; 224. Rotary cylinder;

[0037] 3. Loading mechanism, 31. First track component; 311. First track; 312. Sixth cylinder; 32. Second track component; 321. Second track; 322. Seventh cylinder; 33. Third track component; 331. Third track;

[0038] x. First direction; y. Second direction; z. Third direction, θ. Axial direction. Detailed implementation manners

[0039] The following elaborates on the preferred embodiments of the present utility model in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0040] Combined with the attached Figure 1 to the attached Figure 3 As shown, the present utility model provides an automatic detection loading line, including:

[0041] A number of detection mechanisms 1, the number of detection mechanisms 1 are arranged side by side along the first direction x, the detection mechanism 1 includes a detection component 11, the detection component 11 includes a first cylinder 111 and a detection head, the first cylinder 111 is connected to the detection head, and the first cylinder 111 drives the detection head to move along the second direction y;

[0042] A transplanting mechanism 2, in the running direction of the product, the transplanting mechanism 2 is arranged at the tail end of the detection mechanism 1, and the transplanting mechanism 2 is connected to the detection mechanism 1;

[0043] A loading mechanism, the loading mechanism is connected to the transplanting mechanism 2, and the loading mechanism is arranged on the side of the transplanting mechanism 2 away from the detection mechanism 1.

[0044] The detection mechanism 1 is used to detect the product. Among them, several detection mechanisms 1 can detect the product simultaneously, thus greatly improving the efficiency of detecting the product performance. The first cylinder 111 is used to drive the detection head to move. When the product reaches the detection position of the detection mechanism 1, the first cylinder 111 pushes the detection head to move, so that the detection head is docked with the product, and the performance of the product is detected through the detection head. The transplanting mechanism 2 is used to transplant and transfer the product on the detection mechanism 1, which is convenient for processing the detected product. The loading mechanism is used to load the product, which is convenient for subsequent processing of the detected product; by using multiple detection mechanisms 1 to detect and process the product simultaneously, the efficiency of detecting the product performance is greatly improved, and by using the first cylinder 111 to drive the detection head to move, the docking process between the detection head and the product is automatically completed, canceling the original manual plugging method, and improving the efficiency of plugging and detecting the detection head and the product; by using the transplanting mechanism 2 to transfer the product and using the loading mechanism to load the detected product, the full-automatic processing from product detection to loading is realized, without manual intervention, improving the automation degree of product detection, saving labor costs, and greatly improving the efficiency of product detection.

[0045] Continue to combine with the appendix Figure 2 and the appendix Figure 3As shown, in some embodiments, the detection mechanism 1 further includes a fixing component 12. The fixing component 12 is arranged opposite to the detection component 11 along the second direction y. The detection head is arranged on the side of the first cylinder 111 close to the fixing component 12. The fixing component 12 includes a second cylinder 121 and a fixing block 122. The fixing block 122 is connected to the second cylinder 121. The second cylinder 121 drives the fixing block 122 to move along the second direction y. The fixing component 12 is used to fix the product when the detection component 11 detects the product, preventing the product from moving, so as to improve the accuracy of the docking between the detection head and the product. The second cylinder 121 drives the fixing block 122 to move towards the detection head, so as to achieve the effect of fixing the product.

[0046] Continue to combine with the attached Figure 2 As shown, in some embodiments, the detection mechanism 1 further includes a first transportation channel 13 and a second transportation channel 14. The first transportation channel 13 and the second transportation channel 14 extend along the first direction x. The first transportation channel 13 is arranged above the second transportation channel 14. The first transportation channel 13 and the second transportation channel 14 are respectively used to transport products, so as to improve the transportation efficiency of the detection mechanism 1.

[0047] Continue to combine with the attached Figure 2 and the attached Figure 3 As shown, in some embodiments, the detection mechanism 1 further includes a counting and positioning component 15. The first transportation channel 13 includes a first track and a second track. The first track and the second track are arranged in parallel along the second direction y. The counting and positioning component 16 is arranged between the first track and the second track.

[0048] The first transportation channel 13 transports products through the first track and the second track. The counting and positioning component 15 is used to count the products passing through the detection mechanism 1. Thus, when multiple detection mechanisms 1 are operating, the number of detection mechanisms 1 and the number of products transported through the detection mechanisms 1 are counted, so as to obtain whether the products have been detected. At the same time, it is beneficial to allocate the products that have not been detected, which is beneficial to improving the detection efficiency of the detection mechanism 1 for products. And the counting and positioning component 15 is also beneficial to positioning the products, further improving the accuracy of the insertion of the detection head and the products.

[0049] For example, three detection mechanisms 1 are respectively arranged along the running direction of the products, namely the first mechanism, the second mechanism and the third mechanism. Then, when the first mechanism needs to count to the third product, the product is detected. When the second mechanism needs to count to the second product, the product is detected. When the third mechanism needs to count to the first product, the product is detected. At this time, the first mechanism, the second mechanism and the third mechanism can detect three products simultaneously, so as to improve the detection efficiency of the detection mechanism 1.

[0050] In some embodiments, the automatic detection loading line further includes a control component. The counting and positioning component 15 and the first cylinder 111 are communicatively connected to the control component. Connecting the counting and positioning component 15 to the control component is beneficial for coordinating the operation of the detection mechanism 1, and connecting the first cylinder 111 to the control component is beneficial for the control component to control the operation of the first cylinder 111.

[0051] Continue to combine with the attached Figure 2 and the attached Figure 3 As shown, in some embodiments, the detection mechanism 1 further includes a positioning component 16. The positioning component is disposed between the first tracks. The positioning component 16 includes an ejecting member 161 and a third cylinder. The ejecting member 161 is connected to the third cylinder, and the third cylinder drives the ejecting member 161 along a third direction.

[0052] The positioning component 16 is beneficial for fixing the position of the product on the first channel to prevent the product from moving forward. The third cylinder is used to drive the ejecting member 161 to eject the product from the third channel through the ejecting member 161 to prevent the product from moving forward, which is beneficial for further improving the accuracy of the insertion of the detection head and the product.

[0053] Continue to combine with the attached drawings Figure 4 and the attached Figure 5 As shown, in some embodiments, the transplanting mechanism 2 includes a transmission component 21. The transmission component 21 extends along the first direction x. The transmission component 21 is connected to the first transportation channel 13. The transmission component 21 is used to transport the detected product into the interior of the transplanting component, facilitating the transplanting component to process the product.

[0054] Continue to combine with the attached Figure 5 and the attached Figure 6 As shown, in some embodiments, the transplanting mechanism 2 further includes a grasping component 22. The grasping component 22 includes a fourth cylinder 221, a fifth cylinder 222, a grasping head 223, and a rotating cylinder 224. The fourth cylinder 221 is connected to the grasping head 223. The rotating cylinder 224 is connected to the fourth cylinder 221. The rotating cylinder 224 is disposed above the fourth cylinder 221. The fifth cylinder 222 is connected to the rotating cylinder 224. The fifth cylinder 222 is disposed above the rotating cylinder 224. The rotating cylinder drives the fourth cylinder 221 along the axial direction. The fifth cylinder 222 drives the rotating cylinder 224 along the first direction x. The grasping head 223 is disposed above the transmission component 21.

[0055] The grasping assembly 22 is used to grasp the product. The fourth cylinder 221 drives the grasping head 223 to move, completing the grasping process of the product. The fifth cylinder 222 is used to transport the product in the first direction x. The rotating cylinder 224 is used to rotate the product, thereby adjusting the direction of the product to facilitate the loading process of the product.

[0056] Continue to refer to the attached Figure 7 As shown, in some embodiments, the loading mechanism 3 includes a first track 311 assembly and a second track assembly 32. The first track 311 assembly includes a first track 311 and a sixth cylinder 312. The sixth cylinder 312 is disposed on the first track 311. The first track 311 extends along the first direction x. The second track assembly 32 includes a second track 321 and a seventh cylinder 322. The second track 321 extends along the second direction y. The seventh cylinder 322 is connected to the first track 311 assembly. The first track 311 assembly is disposed on the second track 321.

[0057] The first track 311 assembly is used to drive the product to move in the first direction x, thereby loading the product. The first track 311 assembly is used to drive the product to move in the second direction y, thereby adjusting the position of the product in the second direction y when loading the product. The sixth cylinder 312 is used to drive the product to move on the first track 311. The seventh cylinder 322 is used to drive the first track 311 to move along the second track 321.

[0058] Continue to refer to the attached Figure 7 As shown, in some embodiments, the loading mechanism 3 further includes a third track assembly 33. The third track assembly 33 includes a third track 331 and an eighth cylinder. The third track 331 extends along the third direction. The second track assembly 32 is disposed on the third track 331 through the eighth cylinder.

[0059] The third track assembly 33 is used to drive the second track 321 to move in the third direction, thereby adjusting the loading position of the product in the third direction. The eighth cylinder is used to drive the second track assembly 32 to move along the third track 331.

[0060] In summary, the present utility model provides an automatic detection loading line. By using multiple detection mechanisms to simultaneously detect and process products, the efficiency of product performance detection is greatly improved. Moreover, by using the first cylinder to drive the movement of the detection head, the docking process between the detection head and the product is automatically completed, eliminating the original manual insertion method and improving the efficiency of the detection of the insertion of the detection head and the product. By using the transplanting mechanism to transfer the products and the loading mechanism to load the products after detection, the full automation process from product detection to loading is realized, without manual intervention, improving the automation degree of product detection, saving labor costs, and greatly improving the efficiency of product detection.

[0061] The above embodiments are only for illustrating the technical concept and features of the present utility model, and the purpose is to enable those who are familiar with this technology to understand the content of the present utility model and implement it. However, it should not be used to limit the protection scope of the present utility model. Any equivalent changes or modifications made according to the spirit and essence of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. An automatic detection loading line, characterized in that, Including: A number of detection mechanisms, the number of detection mechanisms are arranged side by side in the first direction, the detection mechanism includes a detection component, the detection component includes a first air cylinder and a detection head, the first air cylinder is connected to the detection head, and the first air cylinder drives the detection head to move in the second direction; A transplanting mechanism, in the running direction of the product, the transplanting mechanism is arranged at the tail end of the detection mechanism, and the transplanting mechanism is connected to the detection mechanism; A loading mechanism, the loading mechanism is connected to the transplanting mechanism, and the loading mechanism is arranged on the side of the transplanting mechanism away from the detection mechanism.

2. The automatic detection loading line according to claim 1, characterized in that, The detection mechanism further includes a fixing component, the fixing component is arranged opposite to the detection component in the second direction, the detection head is arranged on the side of the first air cylinder close to the fixing component, the fixing component includes a second air cylinder and a fixing block, the fixing block is connected to the second air cylinder, and the second air cylinder drives the fixing block to move in the second direction.

3. The automatic detection loading line according to claim 1, wherein, The detection mechanism further includes a first transport channel and a second transport channel, the first transport channel and the second transport channel extend in the first direction, and the first transport channel is arranged above the second transport channel.

4. The automatic detection loading line according to claim 3, characterized in that, The detection mechanism further includes a counting and positioning component, the first transport channel includes a first track and a second track, the first track and the second track are arranged side by side in the second direction, and the counting and positioning component is arranged between the first track and the second track.

5. The automatic detection loading line according to claim 4, characterized in that It further includes a control component, and the counting and positioning component, the first air cylinder are communicatively connected to the control component.

6. The automatic detection loading line according to claim 4, characterized in that The detection mechanism further includes a positioning component, the positioning component is arranged between the first tracks, the positioning component includes an ejecting member and a third air cylinder, the ejecting member is connected to the third air cylinder, and the third air cylinder drives the ejecting member in the third direction.

7. The automatic detection loading line according to claim 6, characterized in that, The transplanting mechanism includes a transmission component, the transmission component extends in the first direction, and the transmission component is connected to the first transport channel.

8. The automatic detection loading line according to claim 7, characterized in that, The transplanting mechanism further includes a grasping component, the grasping component includes a fourth air cylinder, a fifth air cylinder, a grasping head and a rotating air cylinder, the fourth air cylinder is connected to the grasping head, the rotating air cylinder is connected to the fourth air cylinder, the rotating air cylinder is arranged above the fourth air cylinder, the fifth air cylinder is connected to the rotating air cylinder, the fifth air cylinder is arranged above the rotating air cylinder, the rotating air cylinder drives the fourth air cylinder along the axial direction, the fifth air cylinder drives the rotating air cylinder in the first direction, and the grasping head is arranged above the transmission component.

9. The automatic detection loading line according to claim 1, characterized in that The loading mechanism includes a first track component and a second track component, the first track component includes a first track and a sixth air cylinder, the sixth air cylinder is arranged on the first track, the first track extends in the first direction, the second track component includes a second track and a seventh air cylinder, the second track extends in the second direction, the seventh air cylinder is connected to the first track component, and the first track component is arranged on the second track.

10. The automatic detection loading line according to claim 9, characterized in that, The loading mechanism further includes a third track assembly, the third track assembly includes a third track and an eighth cylinder, the third track extends along a third direction, and the second track assembly is arranged on the third track through the eighth cylinder.

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