Vibration material distribution device
By combining the inclined bottom plate of the vibrating fabric device with the vibrating motor and the elastic components, the problem of stacking into clusters during the transportation process is solved, the uniform fabric of the tea is achieved, and the processing quality is improved.
Patent Information
- Application Number
- CN202421828759.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Tea leaves are prone to pile up into clusters during transportation, affecting the processing quality.
A vibrating fabric device is designed, using an inclined bottom plate and a vibrating motor to combine elastic components to spread the tea leaves evenly through vibration and shaking, and using side baffles and horizontal baffles to prevent tea leaves from falling, so as to achieve uniform fabric of tea leaves.
Tea leaves are evenly spread out during the transportation process to avoid accumulation and improve processing quality.
Smart Images

Figure CN223149800U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing equipment, in particular to a vibration cloth feeding device. Background Art
[0002] Tea, commonly known as cha, generally includes the leaves and buds of tea plants and can be directly brewed with boiling water. After brewing, it has a fragrant smell and a sweet taste and is one of the three major beverages in the world. Tea processing generally includes processes such as fresh leaf processing, fixation and shaping, strand straightening, fermentation, pressing, baking, and sorting.
[0003] In the existing tea production, a tea conveyor is an essential equipment for intermediate transportation, generally used for the lifting and transfer of semi-finished tea. When the tea is processed in the previous process, a conveyor is usually used to transfer it to the feeding conveyor belt of the next process, and then the tea is added to the processing device of the next process through this conveyor belt. However, when the tea directly falls from the conveyor onto the feeding conveyor belt, it is easy to cause the tea to accumulate and agglomerate, forming a mass in the middle of the feeding conveyor belt. If the agglomerated tea cannot be effectively separated in the device of the next process, it may affect the processing effect and ultimately the quality of the tea. Summary of the Utility Model
[0004] Aiming at the deficiencies in the prior art, the utility model provides a vibration cloth feeding device, which solves the problem that tea is prone to accumulate and agglomerate at the feeding point of the process in the prior art, affecting the processing quality of tea.
[0005] According to an embodiment of the utility model, a vibration cloth feeding device includes a bottom plate, the bottom plate is inclined, with the higher end set as the feeding area and the lower end set as the discharging area. Side baffles are arranged on both inclined sides of the bottom plate. An installation frame spanning the feeding area and the discharging area is fixedly connected below the bottom plate. Elastic components are fixedly connected to the bottoms of the four corners of the installation frame, and a support frame is fixedly connected to the bottoms of the elastic components. A vibration motor is fixedly connected to the side of the installation frame.
[0006] The technical principle of the utility model is as follows: When the processed tea falls into the feeding area of the bottom plate, the bottom plate will vibrate violently under the action of the vibration motor installed on the side, and at the same time, the elastic components at the bottom will convert the rigid vibration into elastic and rhythmic rapid up and down jitter, so that the tea spreads evenly on the bottom plate and gradually moves towards the discharging area on the inclined bottom plate, and finally the tea falls evenly, achieving the purpose of uniform cloth feeding.
[0007] Further, a cross baffle fixedly connected to the side baffle is arranged at the highest point of the feeding area of the bottom plate.
[0008] Further, the bottom plate and the side baffle extend forward in the discharging area so that the outer end surface exceeds the outer end surface of the installation frame on the same side.
[0009] Further, the elastic member includes a spring, and the length of the spring in the feeding area is greater than its length in the discharging area.
[0010] Furthermore, two vibration motors are provided and symmetrically fixed on both sides of the mounting frame.
[0011] Furthermore, the vibration motor is connected to the flange by bolts, and the flange is fixedly connected to the side surface of the mounting frame.
[0012] Furthermore, the flanges on both sides of the mounting frame are coaxially connected by a connecting rod, and the connecting rod is fixedly connected to the bottom surface of the bottom plate.
[0013] Furthermore, the bottom plate is provided with a plurality of filter holes penetrating the plate surface.
[0014] Furthermore, a slag receiving hopper with an opening larger than the area of the filter holes is provided below the bottom plate.
[0015] Furthermore, a plurality of reinforcing ribs are provided on the side of the mounting frame facing each other.
[0016] Compared with the prior art, the utility model has the following beneficial effects: By installing the vibration motor on the side, the accumulated tea leaves can be dispersed. Through the elastic member installed at the bottom, the rigid vibration is converted into elastic and rhythmic rapid up-and-down shaking, so that the tea leaves are dispersed more evenly. At the same time, because the bottom plate is inclined, the tea leaves will move towards the discharging area and fall evenly after being evenly spread out, finally solving the technical problem that the tea leaves are easy to accumulate into groups at the feeding place of the process, affecting the processing quality of the tea leaves, enabling the tea leaves to be dispersed and laid flat, and achieving the effect of uniform cloth spreading. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.
[0018] Figure 2 It is a schematic diagram of the bottom structure of an embodiment of the utility model.
[0019] Figure 3 It is an enlarged schematic diagram of the structure at A in an embodiment of the utility model.
[0020] Figure 4 It is an enlarged schematic diagram of the structure at B in an embodiment of the utility model.
[0021] Figure 5 It is a schematic top view structure diagram of another embodiment of the utility model.
[0022] Figure 6 It is an enlarged schematic diagram of the structure at C in another embodiment of the utility model.
[0023] Figure 7 This is a schematic diagram of the overall structure of another embodiment of the present utility model.
[0024] In the above-mentioned drawings: 1, bottom plate; 11, side baffle; 12, cross baffle; 13, filter holes; 2, mounting frame; 21, reinforcing ribs; 3, spring; 4, support frame; 5, vibration motor; 6, flange; 61, connecting rod; 62, bolt; 63, nut; 7, slag receiving hopper. Specific embodiments
[0025] The technical solutions in the present utility model will be further described below in conjunction with the drawings and embodiments.
[0026] As Figure 1 shown, an embodiment of the present utility model provides a vibrating material distribution device, including a bottom plate 1. The bottom plate 1 is preferably a rectangular long plate, preferably made of stainless steel. The long end of the bottom plate 1 is inclined at a small angle to the horizontal, and the higher end is set as the feeding area. Tea leaves fall on the bottom plate 1 from above the feeding area, and the lower end is set as the discharging area. The evenly distributed tea leaves will fall from the lowest end of the bottom plate 1 into the next process. Side baffles 11 are provided on both inclined sides of the bottom plate 1, and a cross baffle 12 fixedly connected to the side baffles 11 is also provided at the highest point of the feeding area of the bottom plate 1 to prevent tea leaves from falling from both sides and the top end of the bottom plate 1. An installation frame 2 is fixedly connected below the bottom plate 1. The installation frame 2 is preferably a rectangular frame structure, and the frame body of the installation frame 2 straddles the feeding area and the discharging area. Elastic members are fixedly connected to the bottoms of the four corners of the installation frame 2. As Figure 3 shown, the elastic member is preferably a spring 3. A position-limiting column for preventing deviation is arranged inside the spring 3. There is a gap between the position-limiting column and the spring 3, and the upper end is fixedly connected to the installation frame 2. The length of the spring 3 in the feeding area is greater than its length in the discharging area to ensure that the bottom plate 1 can present an inclined angle. A support frame 4 is fixedly connected to the bottom of the elastic member. The bottom of the support frame 4 is fixed to maintain the overall stability of the device. For the consideration of the material distribution effect and installation convenience, the side end face of the installation frame 2 is preferably flush with the side end faces of both sides and the top end of the bottom plate 1. Similarly preferably, the bottom plate 1 and the side baffle 11 extend forward in the discharging area to the outer end face beyond the outer end face of the installation frame 2 on the same side, increasing the material distribution area of the bottom plate 1. At the same time, during the vibration process, the excess part of the bottom plate 1 will generate more intense swinging vibration, improving the material distribution effect and making the tea leaves fall more accurately into the device of the next process.
[0027] Combined with Figure 2As shown in the figure, a vibration motor is fixedly connected to the side of the installation frame 2. According to another embodiment, to further enhance the vibration effect, two vibration motors 5 are provided and symmetrically fixed on both sides of the installation frame 2. The model of the vibration motor 5 can be selected according to actual usage requirements. According to another embodiment, as Figure 4 shown, preferably, the vibration motor 5 can be fixedly connected to the installation frame 2 through a flange 6. One end of the flange 6 is fixedly connected to the side of the installation frame 2, and the other end firmly fixes the vibration motor 5 through the fastening cooperation of a bolt 62 and a nut 63. According to another embodiment, the flanges 6 on both sides of the installation frame 2 are coaxially connected through a connecting rod 61, and the connecting rod 61 is fixedly connected to the bottom surface of the bottom plate 1 to further enhance the stability of the device. A number of reinforcing ribs 21 are provided on the opposite side of the installation frame 2. The reinforcing ribs 21 can be fixedly connected to the bottom plate 1, and preferably fastened with bolts, which can further improve the overall stability of the device and increase the overall service life of the device.
[0028] The detailed working process of this embodiment is as follows: When the tea leaves processed in the previous process fall into the feeding area of the bottom plate 1, the bottom plate 1 will vibrate violently under the action of the vibration motors 5 installed on both sides. At the same time, the springs 3 at the four corners of the installation frame 2 installed at the bottom of the bottom plate 1 will convert the rigid vibration into elastic and rhythmic rapid up-and-down shaking, so that the tea leaves are evenly spread on the bottom plate 1. Also, due to the blocking of the side baffle 11 and the cross baffle 12, the tea leaves will gradually move towards the discharging area on the inclined bottom plate 1. Finally, the tea leaves will be evenly spread out and evenly fall during the vibration, achieving the purpose of uniform cloth spreading. This device can be added before any process that requires uniform cloth spreading of tea leaves according to actual production requirements.
[0029] As Figure 5 and Figure 6 shown, according to another embodiment, the bottom plate 1 is further provided with a number of filter holes 13 penetrating the plate surface. The filter holes 13 are evenly distributed in the area of the bottom plate 1 corresponding to the upper part of the installation frame 2. As Figure 7 shown, a slag receiving hopper 7 with an opening larger than the area of the filter holes 13 is provided below the support frame 4. The slag receiving hopper 7 is in the shape of a funnel with a wider top and a narrower bottom. The bottom of the slag receiving hopper 7 is provided with a slag outlet. The filter holes 13 can screen out some impurity debris generated during the tea leaf production process and collect them through the slag receiving hopper 7, thereby further improving the quality of the tea leaves.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A vibrating cloth feeding device, comprising a bottom plate (1), characterized in that: The bottom plate (1) is inclined, with the higher end set as the feeding area and the lower end set as the discharging area. Side baffles (11) are provided on both inclined sides of the bottom plate (1). An installation frame (2) spanning the feeding area and the discharging area is fixedly connected below the bottom plate (1). Elastic members are fixedly connected to the bottoms of the four corners of the installation frame (2), and a support frame (4) is fixedly connected to the bottoms of the elastic members. A vibration motor is fixedly connected to the side of the installation frame (2).
2. The vibrating fabric feeding device according to claim 1, wherein: At the highest point of the feeding area of the bottom plate (1), a cross baffle (12) fixedly connected to the side baffle (11) is provided.
3. The vibrating cloth feeding device according to claim 1, characterized in that: The bottom plate (1) and the side baffle (11) extend forward in the discharging area until the outer end face exceeds the outer end face of the installation frame (2) on the same side.
4. A vibration cloth feeding device according to claim 1, characterized in that: The elastic member includes a spring (3), and the length of the spring (3) in the feeding area is greater than its length in the discharging area.
5. A vibrating fabric feeding device according to claim 1, characterized in that: Two vibration motors (5) are provided and symmetrically fixed on both sides of the installation frame (2).
6. The vibrating cloth feeding device according to claim 5, wherein: The vibration motor (5) is connected to a flange (6) by bolts (62), and the flange (6) is fixedly connected to the side of the installation frame (2).
7. The vibrating cloth feeding device according to claim 6, characterized in that: The flanges (6) on both sides of the installation frame (2) are coaxially connected by a connecting rod (61), and the connecting rod (61) is fixedly connected to the bottom surface of the bottom plate (1).
8. A vibrating cloth feeding device according to claim 1, wherein: The bottom plate (1) is provided with a number of filter holes (13) penetrating the plate surface.
9. The vibrating cloth feeding device according to claim 8, wherein: A slag receiving hopper (7) with an opening larger than the area of the filter holes (13) is provided below the bottom plate (1).
10. A vibrating cloth feeding device according to claim 1, characterized in that: A number of reinforcing ribs (21) are provided on the side of the installation frame (2) facing the bottom plate (1).